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HAMAMATSU-NISHI P.O. BOX 1, 432-8611 HAMAMATSU, JAPAN.

MOTERCYCLE

DATE

:    

Jun. 1, 2003

PAGE

:        6  

OF

  8

Compression Damping Force Adjustment

Adjust the setting of the compression damping force
to the standard position. To adjust, turn the adjuster
screw 

B

 clockwise until it stops, then turn it counter-

clockwise until 7 clicks are felt.

%

REAR SUSPENSION
[Page: 39, 40  Paragraph: 1, 2]

Rebound Damping Force Adjustment
(FOR RM85K4)

Adjust the setting of the rebound damping force to
the standard position. To adjust, turn the adjuster
screw 

A

 clockwise until it stops and then turn it coun-

terclockwise until approximately 1-1/2 turns are felt
and the two punch marks align.

%

(FOR RM85LK4)

Adjust the setting of the rebound damping force to
the standard position. To adjust, turn the adjuster
screw 

A

 clockwise until it stops and then turn it coun-

terclockwise until approximately 1-1/4 turns are felt
and the two punch marks align.

%

Compression Damping Force Adjustment

Adjust the setting of the compression damping force
to the standard position. To adjust, turn the adjuster
screw 

B

 clockwise until it stops and then turn it coun-

terclockwise until approximately 1-3/4 turns are felt
and the two punch marks align.

%

Do not force the adjuster screw 

B

B

B

B

 past the

stopped position or you may damage the
adjuster. Be sure to adjust the damping force
on both front forks equally.

Do not force the adjuster screw 

A

A

A

A

 past the

stopped position or you may damage the
adjuster.

Do not force the adjuster screw 

A

A

A

A

 past the

stopped position or you may damage the
adjuster.

Do not force the adjuster screw 

B

B

B

B

 past the

stopped position or you may damage the
adjuster.

Summary of Contents for RM85K4 2003

Page 1: ...cover 1 Flange bolt 3 6 12 mm Stepped washer 3 OD 16 0 ID 6 5 T 3 5 E Front fork assembly 2 Right and Left Flange bolt 6 8 40 mm F Seat assembly 1 Flange bolt 2 6 16 mm Washer 2 OD 20 0 ID 6 5 T 1 6...

Page 2: ...utch lever 1 FRONT FORK RM85L Page 9 10 Insert each fork leg assembly into the lower and upper brackets Adjust the line of front fork to the top face of the upper bracket and air valve is positioned a...

Page 3: ...Page 13 14 Paragraph 2 Install the front fender with four sets of mounting parts as shown Each of the four mounting bolts requires two stepped washers A Front fender B Stepped washer OD 17 0 mm ID 6 5...

Page 4: ...e hose cover B 6 12 mm flange bolt C Stepped washer OD 16 0 mm ID 6 5 mm T 3 0 mm REAR FENDER Page 25 26 Paragraph 3 Install the rear fender with fitting parts as shown in the photograph Securely tigh...

Page 5: ...ning the right and left chain adjuster bolts Proper chain slack is obtained when the drive chain slack is up and down at a point midway between the two sprockets A Axle nut B Lock nut C Adjuster bolt...

Page 6: ...ndard position To adjust turn the adjuster screw A clockwise until it stops and then turn it coun terclockwise until approximately 1 1 4 turns are felt and the two punch marks align Compression Dampin...

Page 7: ...to get mixed in the fuel oil mixture 4 TIGHTENING TORQUE Page 45 46 47 Item Part Name N m kgf m FRONT FORK A Handlebar clamp bolt 26 2 6 B Steering stem head nut 65 6 5 C Front fork upper bracket bol...

Page 8: ...DATE Jun 1 2003 PAGE 8 OF 8 5 HARNESS ROUTING Page 49 CDI unit Ignition coil Cushion Exhaust breather hose Clamp Clamp Magneto lead wire Engine stop switch lead wire CDI unit lead wire Clamp Magneto l...

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