Suzuki LT-F500F 2002, Service Manual

Page: 111 / 382

ENGINE 3-69
Insert the universal joint to the bearing and check the play by
turning the universal joint, as shown. If excessive play is noted,
replace the bearing with a new one.
Inspect the front and rear output shafts for distortion. If distortion
is found, replace the front or rear output shaft with a new one.
Inspect the drive and driven bevel gears for wear or damage. If
any wear or damage is found, replace the drive and driven bevel
gears as a set.
REASSEMBLY
Reassemble the front and rear output shafts in the reverse order
of disassembly. Pay attention to the following points:
NOTE:
Before reassembly, thoroughly clean all parts in cleaning sol-
vent.
Rear output shaft
• Install the shim
1
and bearing
2
.
NOTE:
The bearing knock-pin
A
should be positioned inside.
• Apply grease to the lip of the oil seal.
• Install the oil seal to the joint yoke.
'
99000-25030: SUZUKI SUPER GREASE “A” (USA)
99000-25010: SUZUKI SUPER GREASE “A” (Others)
NOTE:
The lip
B
of the oil seal should be positioned joint yoke side.