Suzuki LT-A400, Service Manual

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5C-7 Clutch:
Measure the claw width of drive plates with a vernier
calipers. Replace the drive plates found to have worn
down to the limit.
Special tool
(A): 09900–20102 (Vernier calipers (1/20 mm,
200 mm))
Clutch drive plate claw width
Service limit: 13.05 mm (0.514 in)
Measure each driven plate for distortion with a thickness
gauge and surface plate.
Replace driven plates which exceed the limit.
Special tool
(B): 09900–20803 (Thickness gauge)
Clutch driven plate distortion
Service limit: 0.10 mm (0.004 in)
Clutch Spring
Measure the free length of each coil spring with a vernier
calipers, and compare the length with the specified limit.
Replace all the springs if any spring is not within the
limit.
Special tool
(A): 09900–20102 (Vernier calipers (1/20 mm,
200 mm))
Clutch spring free length
Service limit: 35.6 mm (1.40 in)
Clutch Sleeve Hub and Primary Driven Gear
Assembly
Inspect the slot of the clutch sleeve hub and primary
driven gear assembly for damage or wear caused by the
clutch plates. If necessary, replace it with a new one.
Clutch Shoe
Inspect the boss and centrifugal weight fulcrum sections
for looseness, damage and operation.
Inspect the clutch shoe for damage and fouling with oil
on the surface. If any defects are found, replace the
clutch shoe assembly with a new one.
Measure the thickness of the clutch shoe at the center
position. If the thickness is less than the service limit,
replace the clutch shoe assembly with a new one.
Clutch shoe thickness “a”
Service limit: No groove at any part
(A)
I649G1530057-03
(B)
I649G1530058-03
(A)
I718H1530062-01
I827H1530024-01
I831G1510084-01
“ a ”
I827H1530025-01