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Suzuki DF115B, Owner'S Manual

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Suzuki DF115B Owner'S Manual Download Page 71

71

The Keyless Start System does not turn 
ON even when the main switch is oper-
ated. The error sound (five short buzzer 
beeps) is NOT heard:
(If equipped with Keyless Start System)

• Emergency stop switch lock plate is not in

position.

• The main switch has been operated continu-

ously while the communication with the key-
less fob is disabled.

• Battery terminal connection is corroded or

lost.

• Battery power is lost.
• Keyless control unit failure.
• Electric wiring connection is loose.
• Remote control box failure.

The Keyless Start System does not turn 
ON even when the main switch is oper-
ated. The error sound (five short buzzer 
beeps) IS heard:
(If equipped with Keyless Start System)

• Keyless fob is outside the operating range.
• Keyless fob battery is dead.
• Keyless fob is in OFF mode.
• The keyless fob is not authenticated.
• Communication failure due to strong radio

wave or noise.

• Electric wiring connection failure between the

keyless control unit and outboard motor.

• Authentication error between the keyless

control unit and outboard motor. 

• Abnormality exists in the electronic control

system of the engine.

The Keyless Start System does not turn 
OFF even when the main switch is oper-
ated:

• Electric wiring connection is loose.
• Remote control box failure.

FUSE

1. If equipped with Keyless Start System:

Turn the Keyless Start System OFF. 

If not equipped with Keyless Start System:
Turn the ignition key to the “off” position.

2. Remove the motor cover.
3. Remove the fuse box cover and pull off the

fuse.

NOTE:
Use the fuse puller at the back of fuse box
cover, when the fuse is pulled off and installed.

Fuse box cover

Fuse box cover

Fuse box cover

Fuse puller

Summary of Contents for DF115B

Page 1: ...1 EN __ __ __ __ __ __ __ __ __ __ __ __ __ ENGLISH DF115B DF140B OWNER S MANUAL ...

Page 2: ...cs Carry boating safety and emergency equip ment This important equipment includes flotation aids for each person plus one throwable buoyant cushion in any boat 16 feet or longer fire extinguisher sound sig naling device visual distress signals anchor bilge pump bucket compass emergency starter rope extra fuel and oil first aid kit flashlight food and water mir ror paddles tool kit and transistor ...

Page 3: ...rating your new Suzuki and review the manual from time to time It contains important infor mation on safety operation and mainte nance FOREWORD Thank you for choosing a Suzuki outboard motor Please read this manual carefully and review it from time to time It contains important information on safety operation and mainte nance A thorough understanding of the infor mation presented in this manual wi...

Page 4: ...IF EQUIPPED WITH KEYLESS START SYSTEM 29 DIAGNOSTIC SYSTEM 31 OIL CHANGE REMINDER SYSTEM 32 ENGINE STALLING CAUTION SYSTEM 33 WATER IN FUEL ALERT SYSTEM 33 OPERATION OF TILTING SYSTEMS 34 INSPECTION BEFORE BOATING 36 BREAK IN 37 OPERATION 38 MOTOR REMOVAL AND TRANSPORTING 53 TRAILERING 54 INSPECTION AND MAINTENANCE 55 FLUSHING THE WATER PASSAGES 66 SUBMERGED MOTOR 68 STORAGE PROCEDURE 69 AFTER STO...

Page 5: ... boat s fuel tank s from contaminating your motor s elec tronic fuel injection system Water contamina tion can cause poor engine performance and can also cause damage to the electronic fuel injection system components Your Authorized Suzuki Marine Dealer can pro vide you advice about water separating fuel fil ter systems and installation Gasoline Ethanol Blends Blends of unleaded gasoline and etha...

Page 6: ...tions when refueling Never permit anyone other than an adult to refill the fuel tank If you use a portable fuel tank always stop the motor and remove the fuel tank from the boat to refill it Do not fill the fuel tank all the way to the top or fuel may overflow when it expands due to heating by the sun Be careful not to spill fuel If you do wipe it up immediately Do not smoke and keep away from ope...

Page 7: ...in your area NOTE In very cold weather below 5 C 41 F use SAE or NMMA FC W 5W 30 for easier start ing and smooth operation GEAR OIL Suzuki recommends the use of SUZUKI OUT BOARD MOTOR GEAR OIL If it is not avail able use SAE 90 hypoid gear oil which is rated GL 5 under the API classification system NOTICE Use of poor quality engine oil can adversely affect engine performance and life Suzuki recomm...

Page 8: ...ng motor on its side See owner s manual for details Le carburent risque de fuir et de présenter un danger d incendie si le moteur est placé sur le côté Vidanger entièrement le carburant du séparateur de vapeurs ou du carburateur avant de procéder Pour plus de détail voir le manuel du propriétaire Label symbol meanings These symbols mean as follows General warning symbol Caution or Warning Read own...

Page 9: ... hole Gear oil level plug Engine oil drain plug Gear oil drain plug Anode Anode Power trim and tilt PTT switch Clamp bracket Manual release screw Motor cover Water intake hole Trim tab Anti cavitation plate Flush plug Flush plug No 2 ...

Page 10: ...ain switch If equipped with Keyless Start System Ignition key If not equipped with Keyless Start System Emergency stop switch Remote control handle Warm up lever Power trim and tilt PTT switch Throttle tension adjuster Lock out lever FUEL LINE Priming bulb MONITOR TACHOMETER ...

Page 11: ...r outboard motor controls and gauges installed by your authorized Suzuki marine dealer He has the tools the facilities and the know how to do the job correctly BATTERY INSTALLATION BATTERY REQUIREMENTS Do not use deep cycle batteries and gel cell batteries for starting engines Use a 12 Volt starting type lead acid battery that meets the specifications shown below 650 Marine Cranking Amps MCA ABYC ...

Page 12: ...ery near the fuel tank a spark from the battery may ignite the gaso line causing a fire and or an explosion Do not place the fuel tank in the same com partment area as the battery VWARNING Batteries produce flammable hydrogen gas and may explode if they are near flames or sparks Never smoke or cause sparks when working near the battery Keep the battery away from open flames To avoid creating a spa...

Page 13: ...t correctly con nected to the battery engine cannot be started USE OF ELECTRICAL ACCESSORIES The amount of power DC12V available for accessories however depends on the operat ing condition of the motor For getting a detailed information please inquire of your authorized Suzuki Marine Dealer NOTE Use of too much power for electrical accesso ries under certain operating conditions can cause the batt...

Page 14: ...ss fob ID is not registered the sys tem prevents the engine from starting using the keyless fob Keyless fob Keyless control unit KEYLESS FOB Two 2 keyless fobs are supplied with the Key less Start System NOTE The keyless fob falls under the category of restricted electronic devices for use in flight VWARNING Radio waves from the keyless control unit may interfere with the operation of electrical m...

Page 15: ...the confor mance certification mark A maximum of six 6 keyless fobs can be registered in one keyless control unit The battery life of the keyless fob is about two 2 years which can vary depending on use The keyless fob is always in transmission mode in order to communicate with the key less control unit For this reason the battery may run down quickly if it receives strong radio waves from televis...

Page 16: ...NGEST THE BATTERY If you think batteries might have been swallowed or placed inside any part of the body seek immediate medical attention Keep new and used batteries away from children If the battery compartment cannot be closed securely stop using this product and keep it away from children If the keyless fob battery runs low the red CHECK ENGINE lamp will flash VCAUTION There is a danger of expl...

Page 17: ...per formance deteriorates which can cause the keyless fob to malfunction Be careful not to damage the O ring when removing it 3 Insert a flat blade screwdriver into the slot at the mark on the cover to remove the bat tery 4 Replace the battery so its terminal faces the cover side as shown in the illustration Lithium disc type battery CR2025 or equiva lent Confirm that the O ring is placed in posit...

Page 18: ...ol side emits one 1 long sound while the buzzer on the keyless control unit side emits two 2 short sounds simultaneously ON OFF ON OFF PUSH START STOP PUSH START STOP 6 Pull out the emergency stop switch lock plate 7 Within eight 8 seconds after performing Step 5 start the following operation 1 Turn the main switch to the ON OFF position and hold it for about five 5 seconds then release it to the ...

Page 19: ...f a passcode is not entered during the 10 sounds the process will start over again after briefly turning the switch If the main switch is not turned to select a passcode number after repeating the pass code input operation three 3 times the input operation is cancelled In this case the buzzer emits short beeps for five 5 seconds to notify that the input opera tion has been cancelled If the passcod...

Page 20: ...6 Within eight 8 seconds after performing Step 5 start the following operation 1 Turn the main switch to the ON OFF position and hold it for five 5 seconds or longer then release it to the PUSH START STOP position Repeat this operation for two more times 2 The LED on the keyless fob blinks once and the buzzer sounds once After that the LED on the keyless fob blinks to indicate the passcode by the ...

Page 21: ...ller with either too much or too little pitch will cause incorrect maximum engine speed which may result in severe damage to the motor Ask your authorized Suzuki marine dealer to assist you in selecting a suitable propeller for your boat Full throttle operating range DF115B 5000 6000 r min min 1 DF140B 5700 6300 r min min 1 PROPELLER INSTALLATION To install a propeller on your outboard motor use t...

Page 22: ...s of steering control can cause occupants to be thrown overboard Always maintain proper trim angle based on the combination of your boat engine and pro peller as well as operating conditions VWARNING When the motor is tilted beyond the maximum trim position the swivel bracket will not have side support from the clamp bracket and the tilt system will be unable to cushion the engine if the lower uni...

Page 23: ...djustment use the TRIM GAUGE as a guide Optional part TRIM TAB ADJUSTMENT This adjustment is used to compensate for the possible tendency of your boat to veer slightly to port or starboard This tendency could be due to such things as propeller torque motor mounting position etc To adjust the trim tab 1 Loosen the bolt A that holds the trim tab in place 2 If the boat tends to veer to port move the ...

Page 24: ...contacts the motor well of the boat during full tilt up operation the upper limit setting should be reset Perform this set up after the current position setting has been canceled as explained in the following procedure CANCELING THE TILT UPPER POSITION LIMIT SETTING 1 If equipped with Keyless Start System Turn the Keyless Start System ON ON OFF ON OFF PUSH START STOP PUSH START STOP If not equippe...

Page 25: ...icating the setting has been accepted 7 Return the throttle to the fully closed position and install the lock plate on the emergency switch Operate the full tilt up and full down operations several times by pressing the PTT switch and check that the setting of both the trim lower limit and tilt upper limit are properly set UP PTT switch MOTOR COVER FASTENING ADJUSTMENT If you feel motor cover fast...

Page 26: ...CE Continuing to operate your outboard motor with the Caution System activated can result in severe damage to your outboard motor If the Caution System activates while you are operating your outboard motor stop the motor as soon as possible and correct the problem or consult your authorized Suzuki marine dealer for assistance NOTE For checking the total motor operating hours refer to the CHART OF ...

Page 27: ...ystem operates when the engine lubricat ing oil pressure drops below the correct level If this system activates the red OIL lamp will light and a buzzer will begin a series of beep In addition when this system is activated at 1000 r min or higher engine speed will automatically be reduced to approximately 1000 r min If you continue to run the engine will automati cally stop 3 minutes after beginni...

Page 28: ...dd engine oil if necessary or otherwise correct the problem NOTE In case that the engine is automatically stopped due to the CAUTION system the engine can be started again However the CAUTION system will repeatedly activate until eliminating the cause If the overheat caution system activates when operating reduce engine speed immediately and check if water is being discharged from the pilot water ...

Page 29: ...take proper precautions when inspecting or servicing the battery can be haz ardous Do not attempt to inspect or service the bat tery without first reading the warnings cau tions and instructions in the BATTERY INSTALLATION section of this manual KEYLESS START SYSTEM CAUTION SYSTEM IF EQUIPPED WITH KEYLESS START SYSTEM KEYLESS FOB CAUTION SYSTEM The caution system is activated when keyless fob iden...

Page 30: ...B BAT TERY REPLACEMENT section KEYLESS CONTROL UNIT CAUTION SYSTEM This system is activated when the 12 volt bat tery voltage to the keyless control unit drops to a point which could impair the keyless control unit performance If this system activates the red CHECK ENGINE lamp will flash NOTE If this system activates check the following The 12 volt battery is in sound condition Contact failure of ...

Page 31: ...code is designed to appear while the Keyless Start System is in ON state If not equipped with Keyless Start System This diagnostic code is designed to appear while the ignition key is turned on NOTICE If the diagnostic system activates while you are operating your outboard motor there is an abnormal condition in one of the sensor sig nals of the control system Consult your authorized Suzuki marine...

Page 32: ...ipped with Keyless Start System Turn the Keyless Start System to ON state by turn the main switch to the ON OFF position and then release it The main switch automatically returns to the PUSH START STOP position NOTE When the Keyless Start System is ON state and the engine inactivated buzzer continues sound ing ON OFF ON OFF PUSH START STOP PUSH START STOP If not equipped with Keyless Start System ...

Page 33: ...otor stalls while it is operating When the engine stalls for any reason the cau tion buzzer sounds three times WATER IN FUEL ALERT SYSTEM This engine is equipped with an integral fuel fil ter water separator and associated alert sys tem The alert system will activate if water separated from the fuel exceeds a specific volume When this system activates the red REV LIMIT lamp will flash in any gear ...

Page 34: ...tion circuit activated the PTT switch is inoperative This inoperative condition of the system is cancelled once the overheating is resolved MANUAL TILTING If you are unable to tilt the motor using the Power Trim and Tilt because of an electrical problem or some other problem you can move the motor manually To tilt the motor up or down turn the manual release valve A two turns counterclockwise move...

Page 35: ...off If someone activates the switch while you are moving the tilt lock lever your hand could be injured Keep all persons away from the remote Power Trim and Tilt switch while you are moving the tilt lock lever NOTICE Damage can occur if you use the tilt lock lever other than when the boat is moored or is oth erwise stationary The tilt lock lever relieves pressure from the power trim and tilt and s...

Page 36: ...s Before boating always perform the inspec tions described in this section NOTICE Running the engine with an insufficient amount of oil can cause serious engine dam age Always check the oil level before each trip and add oil if necessary 2 Pull out the oil dipstick and wipe oil off with a clean cloth NOTE If the engine oil is contaminated or discolored replace with fresh engine oil Refer to Inspec...

Page 37: ...he engine Do not overfill the engine with oil BREAK IN Proper operation during this break in period will help ensure maximum life and performance from your engine The following guidelines will explain proper break in procedures Break in period 10 hours Break in procedure 1 For the initial 2 hours Allow sufficient idling time about 5 minutes for the engine to warm up after cold engine starting Afte...

Page 38: ...rate at wide open throttle for more than 5 minutes at a time OPERATION MAIN SWITCH OPTION If equipped with Keyless Start System Turn the Keyless Start System to ON or OFF state by as follows 1 Make sure that the keyless fob is within the communication range of the keyless control unit 2 Turn the main switch to the ON OFF position and then release it The main switch automatically returns to the PUS...

Page 39: ...lot water hole to the position you intend 4 Ensure that the boat fuel tank is correctly vented and that any in line filters are free of dirt etc If fuel tank filler cap has a manual vent be sure that it is fully open Fuel hose 5 Make sure that the motor is in NEUTRAL 6 Make sure the lock plate is in place and attach the emergency stop switch cord to a part of your body ...

Page 40: ...late during normal operation The motor will stop abruptly and the loss of forward motion may unexpect edly throw occupants forward VWARNING Exhaust gas contains carbon monoxide a dangerous gas that is difficult to detect because it is colorless and odorless Breath ing carbon monoxide can cause death or severe injury Never start the engine or let it run indoors or where there is little or no ventil...

Page 41: ... OFF ON OFF PUSH START STOP PUSH START STOP NOTE The continuous operating time of the starter motor is set at five seconds When this time is exceeded the starter motor will automatically stop If the motor stops wait about ten seconds for the motor to cool down and try again 5 Warm up the engine for about 5 minutes If not equipped with Keyless Start System 1 Squeeze the fuel line priming bulb sever...

Page 42: ...arts 5 Warm up the engine for about 5 minutes Cooling water check As soon as the engine starts water should spray out of the pilot water hole 1 indicating that the water pump and cooling system are working properly If you notice that water does not spray out of the pilot water hole stop the engine as soon as possible and consult your Suzuki Marine Dealer NOTICE If the OIL lamp remains lit while op...

Page 43: ...rol box for the Keyless Start Sys tem NOTE In case of Dual Engine By carrying out the emergency start operation on either one of the engines another engine may be started by operating the main switch If the keyless fob is lost or the keyless fob bat tery has run low the Keyless Start System OFF locked state can be released by using the emergency key and entering the 4 digit pass code 1 Turn the ma...

Page 44: ...input 7 Take the following steps to enter the pass code 1 Turn the main switch to the ON OFF position and then release it The main switch automatically returns to the PUSH START STOP position 2 The buzzer starts emitting short sounds When the buzzer sounds for the same num ber of times as the 1st digit of the passcode immediately turn the emergency key to the ON OFF position and release it to the ...

Page 45: ...put operation three 3 times The buzzer then sounds three 3 times to notify that the input operation has been can celled To enter the passcode again after the input operation has been cancelled repeat the pro cedure from Step 2 The passcode input can be interrupted by installing the lock plate on the emergency stop switch Buzzer sound When entering the 1st digit When entering the 2nd digit When ent...

Page 46: ...ting of another engine of the Dual Engine Push the main switch to start the engine To stop the engine 1 Shift into NEUTRAL 2 After operating at full throttle cool off the engine a few minutes by allowing it to idle or troll at low speed 3 Push the emergency key to stop the engine NOTE Stopping of another engine of the Dual Engine Push the main switch to stop the engine ON OFF PUSH START STOP ...

Page 47: ...H START STOP position repeat the emergency key operation from the beginning ON OFF PUSH START STOP PUSH START STOP ON OFF SHIFTING AND SPEED CONTROL NOTICE Severe engine damage may occur if a engine speed is not allowed to return to idle and boat speed is not reduced when shifting from FORWARD to REVERSE or from REVERSE to FORWARD or b care is not taken when operating the boat in reverse Always al...

Page 48: ... NEUTRAL 32 32 FORWARD REVERSE STOPPING THE ENGINE NOTE When it is necessary to stop the engine in an emergency pull the emergency stop switch lock plate by pulling the emergency stop switch cord If equipped with Keyless Start System To stop the engine 1 Shift into NEUTRAL 2 After operating at full throttle cool off the engine a few minutes by allowing it to idle or troll at low speed 3 Push the m...

Page 49: ... key and emergency stop switch lock plate when the boat is unattended ON OFF ON OFF PUSH START STOP PUSH START STOP 5 After stopping the engine disconnect the fuel line from the outboard motor if there is a fuel connector 6 Turn the air vent screw on the fuel tank cap clockwise to shut the vent if equipped NOTE To make sure that the emergency stop switch operates properly stop the engine occasiona...

Page 50: ...ded VWARNING If you leave the motor stopped for a long period of time with the fuel line connected fuel can leak out Disconnect the fuel line from fuel tank if there is a fuel connector whenever you leave the motor stopped for a long period of time NOTE To make sure that the emergency stop switch operates properly stop the engine occasionally by pulling out the lock plate while operating the engin...

Page 51: ...ing that the motor has been set to the troll mode The REV TRL or REV lamp will continue to flash while the motor is in the troll mode Usual scale Trolling mode scale NOTE The troll mode system will not operate if the switch is depressed when the remote control lever is in the neutral position Adjusting trolling speed When pressing the UP switch one short beep sounds and the engine speed increases ...

Page 52: ...intake holes may be above the water line which can result in severe engine damage from overheating Do not operate the engine above 1500 r min or operate the boat in a planing attitude with the engine beyond the maximum trim position NOTICE If the motor hits bottom serious damage can occur Do not allow the motor to hit bottom If the motor does strike bottom inspect it immedi ately for damage OPERAT...

Page 53: ...tor cover 2 Remove eight 8 bolts using a 8 mm box wrench then remove the starboard side cover 1 3 Pull the drain hose end 2 out 4 Loosen the vapor separator drain screw 3 and drain the gasoline into a suitable con tainer 5 After draining retighten the drain screw and reinstall the all items back in place 3 Rest the motor on a case protector with the port side downwards as shown VWARNING Gasoline i...

Page 54: ...aying the motor down NOTICE If you let the lower unit of your outboard sit higher than the power head during transport ing or storing water may trickle into the power head causing damage to the engine Never let the lower unit sit higher than the power head when transporting or storing your outboard TRAILERING When trailering your boat with the motor attached keep the motor in the normal operat ing...

Page 55: ...dangerous gas that is difficult to detect because it is colorless and odorless Breath ing carbon monoxide can cause death or severe injury Never start the engine or let it run indoors or where there is little or no ventilation Interval Item to be serviced Initial 20 hrs or 1 month Every 100 hrs or every 12 months Every 200 hrs or every 12 months Every 300 hrs or every 36 months Spark plug I Breath...

Page 56: ...he maintenance intervals in the chart are designed for normal usage of your outboard motor If your outboard motor is used under severe conditions as outlined below you may need to perform maintenance more often than indicated in the chart Frequent full throttle operation Prolonged continuous operation at the maximum speed Prolonged continuous operation at idling speed or trolling speed Frequent op...

Page 57: ...andard plug is not suit able for your operating consult your authorized Suzuki Marine Dealer NOTICE Use of improper spark plugs or improperly tightening spark plugs can cause severe engine damage Do not experiment with other spark plug brands unless you can determine that they are directly equivalent to the specified brand or you may experience engine dam age which will not be covered under war ra...

Page 58: ... Otherwise it will cause difficulty in starting the engine increase fuel consumption and result in engine troubles Spark plug gap 0 8 0 9 mm 0 031 0 035 in BREATHER AND FUEL LINE Inspect the breather and fuel line for leaks cracks swelling or other damage If the breather and fuel line is damaged in any way it must be replaced Consult your authorized Suzuki Marine Dealer if it is necessary to repla...

Page 59: ...y under this type of use Change your engine oil more frequently if your engine is used for extended trolling 3 Place a drain pan under the engine oil drain screw 4 Remove the engine oil drain screw 1 and gasket 2 then let the engine oil drain 5 After draining secure the engine oil drain screw with a new gasket NOTE There are spare gaskets in the tool bag 6 Fill with recommended engine oil to the u...

Page 60: ...the upper oil level plug and look into the hole The oil level should be at the bottom edge of the hole If the oil level is low add the specified gear oil until the level reaches the bottom edge of the hole Then reinstall and tighten the plug To change the gear oil 1 Make sure the motor is in an upright posi tion Place a drain pan under the lower cas ing 2 Remove the gear oil drain plug 1 then remo...

Page 61: ...anged and the cause of the contamination is corrected LOW PRESSURE FUEL FILTER The low pressure fuel filter must be replaced by an authorized Suzuki Marine Dealer periodi cally Replace low pressure fuel filter at every 400 hours 2 years Inspect and clean the fuel filter as follows 1 Turn the engine off and allow it to cool 2 If equipped with Keyless Start System Make sure that the keyless start sy...

Page 62: ... If they are damaged replace them 9 Wash the filter element with clean solvent and dry it 10 Reinstall the seal ring and filter element in their original positions 11 Verify that the O ring is in place in the top of the filter cup and screw the filter cup back into place 12 Connect the water sensor lead wire connec tor 2 13 Reinstall the fuel filter with bracket by secur ing the bolt and nut 14 Re...

Page 63: ...points of your motor and the recommended lubricant LOCATION LUBRICANT Throttle Shift linkage Marine grade water resistant grease Propeller shaft Trim ram pad DF140B NOTE Before applying grease through the steering bracket grease nipple lock the motor in the fully tilted up position Marine grade water resistant grease Grease Gun Swivel bracket DF115B transom L Steering bracket ...

Page 64: ...OTICE If anodes are not properly maintained under water aluminum surfaces such as the lower unit will suffer galvanic corrosion damage Periodically inspect anodes to make sure they have not become detached Do not paint anodes as this will render them ineffective Periodically clean anodes with a wire brush to remove any coating which might decrease their protective ability DF115B only Bonding wires...

Page 65: ...it damage Disconnect the negative black cable when checking or servicing the battery Be careful not to allow a metal tool or other metal object to touch the battery s positive terminal and the motor at the same time V WARNING Battery posts terminals and related accesso ries contain lead and lead compounds that may be hazardous Wash hands after handling NOTICE If you add diluted sulphuric acid to t...

Page 66: ... Make sure the motor is properly clamped to a secure stand or boat and remain in atten dance until flushing is completed Keep children and pets away from the area and stay clear of all moving parts 1 Make sure that the motor is stopped 2 Install the flushing attachment 1 so that the water intake holes are covered by the rubber cups on the attachment 3 Connect a garden hose to the flushing attachme...

Page 67: ...is included in the crate parts 4 Turn on the water to obtain a good water flow Flush the engine for about five minutes 5 Turn off the water 6 Remove the hose and connector if used then reinstall the plug into the flushing port 7 Leave the motor in a vertical position until the engine is drained completely ENGINE NOT RUNNING Full tilt up position 1 Raise the engine to the full tilt up position 2 Fo...

Page 68: ...o the engine through the spark plug holes Coat the engine inner parts with oil by manually turning the fly wheel several times V WARNING Gasoline is extremely flammable and toxic It can cause a fire and can be hazardous to peo ple and pets Keep flames and sparks away from gasoline Dispose of unwanted fuel properly NOTICE Severe engine damage may occur if you con tinue cranking the engine when you ...

Page 69: ...e external finish of the motor If paint damage is evident apply touch up paint before wax ing 10 Store the motor in an upright position in a dry well ventilated area V WARNING When the engine is running there are many moving parts that could cause severe per sonal injury When the engine is running keep your hands hair clothing etc away from the engine BATTERY STORAGE 1 When the outboard motor will...

Page 70: ...start Fuel tank is empty Fuel hose is not properly connected to engine Fuel hose is kinked or pinched Spark plug is fouled Engine idles unstably or stalls Fuel hose is kinked or pinched Spark plug is fouled Engine speed will not increase Engine power is low Engine is overloaded Caution Diagnosis system is activated Propeller is damaged Propeller is not properly matched to loads Engine vibrates exc...

Page 71: ...eyless fob battery is dead Keyless fob is in OFF mode The keyless fob is not authenticated Communication failure due to strong radio wave or noise Electric wiring connection failure between the keyless control unit and outboard motor Authentication error between the keyless control unit and outboard motor Abnormality exists in the electronic control system of the engine The Keyless Start System do...

Page 72: ...0 A Load fuse 60 A Blown fuse Normal fuse Blown fuse V WARNING If you replace a blown fuse with a fuse having a different amperage rating or with a substi tute such as aluminum foil or a wire extensive electrical system damage and a fire may result Always replace a blown fuse with a fuse of the same type and rating NOTICE If a new fuse blows in a short time after instal lation you may have a major...

Page 73: ... Cylinders 4 Bore and Stroke 86 0 88 0 mm 3 39 3 46 in Piston Displacement 2045 cm3 124 8 cu in Maximum output 84 6 kW 115PS 103 0 kW 140PS Full Throttle Operating Range 5000 6000 r min min 1 5700 6300 r min min 1 Ignition System Full transistor Engine Lubrication Trochoid pump pressure lubrication Engine Oil Capacity 5 5 L 5 8 4 8 US lmp qt Gear Oil Capacity 1 05 L 1 1 0 9 US Imp qt Spark Plug NG...

Page 74: ...ours Regulation Sound pressure level limit 2013 53 EU 75 dB A Total operating hours MONITOR TACHOMETER Needle 1 indication REV LIMIT lamp 2 flashing 0 h 49 h No No 50 h 500 r min No 60 h 600 r min No 540 h 5400 r min No 550 h 500 r min 1 time 560 h 600 r min 1 time 1040 h 5400 r min 1 time 1050 h 500 r min 2 times 1540 h 5400 r min 2 times 1550 h 500 r min 3 times 2030 h 5300 r min 3 times 2040 h ...

Page 75: ...operation 2 Lapse of 80 hour s operation 3 Lapse of 100 hour s operation 4 When performing cancellation before system activation Action Starting operation Cancellation Indication 1 4 Cancellation Indication Cancellation Indication Cancellation Indication Repeat 2 4 3 4 3 4 ...

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