Surefire iBURNER BMS-100 Installation & Operation Manual Download Page 1 | Manualshive

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Proudly Made in

the USA

INSTALLATION & OPERATIONS

MANUAL

PROUDLY MADE IN THE USA

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Summary of Contents for iBURNER BMS-100

Page 1: ...Proudly Made in the USA INSTALLATION OPERATIONS MANUAL PROUDLY MADE IN THE USA...

Page 2: ...gniter or thermocouple as the flame sensing device Once the igni tion flame makes contact with the igniter or thermocouple a signal is sent to the BMS 100 and the unit regis ters a flame The BMS 100 a...

Page 3: ...allation Wiring Diagram 16 Fuel Train Diagram 17 19 Operation Guide 20 21 Operation Guide Sequence of Operation Flow Chart 22 27 Specifications 28 Troubleshooting Guide 29 32 Daughter Board Informatio...

Page 4: ...HAMLIN ELECTRONICS RELAY MODEL HE721A0500 ALLIED ELECRONICS RELAY MODEL JW2SN DC12V AND PANASONIC RELAY MODEL DS2E SL2 DC5V WARNING SUBSTITUTION OF THE FOLLOWING COMPONENTS MAY IMPAIR SUITABILITY FOR...

Page 5: ...ther expenses will be recognized Notwithstanding any stipulation of the purchaser to the contrary all other obligations representations warranties and conditions express or implied statutory or otherw...

Page 6: ...hing and Direct Water Contact Corrosion Protection External Formation of Ice Protection The Enclosure is IP66 certified meaning it has been tested to the following Dust tight no ingress of dust comple...

Page 7: ...e SureFire BMS 100 system is controlled by state of the art non arcing electronics that monitor and con trol all combustor and flare applications It comes with 2 LED indicators and a status code LED d...

Page 8: ...8 Graphic Overlay The overlay provides the list of status codes on the face The overlay is used for interfacing with the system and acquiring troubleshooting information BMS 100 DESCRIPTION...

Page 9: ...the following LED Indicator Status GREEN LED ON Indicates that the system is on and operating properly Blinking Indicates a standby interlock is activated RED LED ON Indicates that the system is off B...

Page 10: ...termination to BMS 100 controller Thermocouple Utilizes temperature reading to verify flame Armored wiring harness rated to 1000 F duty 1500 F flash Direct termination to the BMS 100 controller FT 1...

Page 11: ...tion include Combustor and Flare systems 12 Volt 1in SureFire Actuator Part 51901065 Controls the main fuel gas to the main burner Factory programmed and pre wired so no adjustment is necessary 3 wire...

Page 12: ...minal block labeled Actuator Valve 1 2 and 3 from the SureFire Actuator Valve terminals 1 2 and 3 See note below NOTE SureFire Actuator 1 Terminal block 1 SureFire Actuator 2 Terminal block 2 SureFire...

Page 13: ...minals Ports 15 16 NOTE These terminations are left un touched if not used NOTE The above ports are dry contacts and no voltage or current should be applied to them 1st Stage Valve Control Solenoid Va...

Page 14: ...in one of the assigned terminals Ports 21 22 23 24 2 If no device is used a jumper needs to be in place at the assigned terminal NOTE Closed Contact Normal Operation Open Contact Failed Operation NOT...

Page 15: ...2V 24V DC power source 2 Connect negative terminal to port 29 3 Connect positive terminal to port 30 NOTES Maximum rating for solar panel is 75 watts When using 24 VDC amps are limited max current is...

Page 16: ...16 INSTALLATION WIRING DIAGRAM...

Page 17: ...17 1 SureFire Solenoid Fuel Train 1 SOLENOID FUEL TRAIN...

Page 18: ...18 1 SureFire Solenoid Actuator Fuel Train 1 SOLENOID ACTUATOR FUEL TRAIN...

Page 19: ...19 1 4 ASCO Solenoid 3PG Valve Actuator Fuel Train 1 4 SOLENOID 3PG ACTUATOR FUEL TRAIN...

Page 20: ...wn Shutdown Codes Description 11 Manual Remote Shut Off 12 Max Retries Exceeded 13 Low Battery Voltage 14 Igniter Disconnected 15 Igniter Short 16 Shutdown Interlock 17 ESD Activated 18 Replace FT Ign...

Page 21: ...by Closed OFF OFF Unit ON Status code 00 Closed ON OFF Run Status The Run Status Ports 15 16 is a open closed contact switch The Run Status can be terminated at the RTU PLC device and provide remote m...

Page 22: ...le 9 After 30 seconds the actuator valve opens Re Ignition Process Flame Out 1 Once the system recognizes that no flame is sensed the system will automatically begin the re ignition process 2 Referenc...

Page 23: ...23 Flowchart without Daughter Board OPERATIONS GUIDE FLOW CHART...

Page 24: ...temperature is observed Re Ignition Process Flame Out 1 Once the system recognizes that no flame is sensed the system will automatically begin the re ignition process 2 Reference step 2 7 in the Igni...

Page 25: ...25 Flowchart with Safety T C Daughter Board installed OPERATIONS GUIDE FLOW CHART...

Page 26: ...d Green LED ON 10 Actuator valve opens and closes according to 4 20mA pressure input Green LED ON Re Ignition Process Flame Out 1 Once the system recognizes that no flame is sensed the system will aut...

Page 27: ...27 Flowchart with Daughter Board Safety T C and 4 20mA Input OPERATIONS GUIDE FLOW CHART...

Page 28: ...Ignition Unit In Rush 6 5 Amps Ignition Unit Steady state 2 0 Amps nominal During ignition only Max System Amperage 7 8 Amps 0 6 Amps Avg Sensor Specifications Device Specification Standby Switches Dr...

Page 29: ...odes Symptom Action Visual 06 Spare Standby Pilot flame not present No activity when attempting start up Ports 19 20 are activated System detecting an open circuit Customer supplied switch is activate...

Page 30: ...ed LED 13 Low Battery Voltage Pilot flame not present Battery or power supply below minimum voltage required to operate system Verify battery volts is 12 0 volts Check or replace battery if required C...

Page 31: ...ctivated System detecting an open circuit Customer supplied switch is activated Check switching device for faulty opera tion Verify wiring from switching device Verify jumper is installed Jumper is re...

Page 32: ...device for wire short Verify wiring from device Blinking Red LED 22 Safety T C High Temp Shutdown Pilot flame not present High temperature set point reached System detecting a disconnect upon ini tia...

Page 33: ...ED lights Blinking orange LED shows that USB is communicating with the Daughter Board and recording flame strength data Green LED illuminates when the USB eject switch is pressed to show that USB can...

Page 34: ...Fig 1 2 Make sure when attaching Daughter Board to BMS 100 the J4 connection faces towards and aligns with the connector on the BMS 100 3 Place the Daughter Board on to the BMS 100 and make sure all...

Page 35: ...35 DAUGHTER BOARD INSTALLATION BMS 100 Circuit Board with Daughter Board The SureFire BMS 100 system with the Daughter Board in place Daughter Board mounted on BMS 100...

Page 36: ...ld down If you go past the temperature set point continue to hold the up arrow button and the display will scroll past 2400 F and re start at 100 F again Shutdown Codes Status Codes Symptom Action Vis...

Page 37: ...the switch 1 to ON position and make sure all other switches stay in OFF position At this setting when the transducer sees pressure of 1 5oz the system will turn ON the actuator valve to the open pos...

Page 38: ..._________________ Software Version __________________________________________________ Controller Serial Number _________________________________________________ Ignition Unit Serial Number ___________...

Page 39: ...9 6 2017 Standard software with 3 relight attempts V1 2 10 4 2017 T C flame sensor is more sensitive on flame sensing and flame out SOFTWARE VERSIONS Software Version Release Date Description V1 0 9 7...

Page 40: ...on 1 0 SureFire Farmington NM Office 2405 W Aztec Blvd Aztec NM 87410 P 505 333 2878 F 505 333 2879 SureFire Houston TX Office 12510 Cutten Rd Houston TX 77066 P 281 377 9756 F 281 379 1081 Tech Suppo...

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