Supmeter BST106-N59 Operation Manual Download

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BST106-N59[B] Wheel Loader Weigher

Operation Manual V6.2

Changsha Supmeter Technological Co.,Ltd.

Summary of Contents for BST106-N59

Page 1: ...BST106 N59 B Wheel Loader Weigher Operation Manual V6 2 Changsha Supmeter Technological Co Ltd...

Page 2: ...ng Declining state Single bucket loading weight Totalized Loading Weight Positive Negative Deviation Value Alarm state Date Time and other auxiliary data are used for judging if Single bucket loading...

Page 3: ...AD OPERATION 12 4 2 1 Menu Operation 12 4 2 2 Parameter Setting Operation 12 4 2 3 System Calibration Operation 12 4 2 4 Operation in Loading Process 13 5 INSTALLATION CONNECTION 14 5 1 INSTALLATION 1...

Page 4: ...LIBRATION PROCEDURE 30 7 2 EQUIPMENT ADJUSTMENT 31 7 2 1 Wheel loader s Idle Speed Adjustment 31 7 2 2 Position Sensor Adjustment 31 7 2 3 Oil Pressure Sensor Adjustment 33 7 3 SYSTEM CALIBRATION 35 7...

Page 5: ...5 1 4 Installation of Oil Pressure Sensor Install the oil pressure sensors and plate type three way joints firmly and seal them as prescribed to avoid oil leaking Installation of Position Sensor Insta...

Page 6: ...ed to Totalized Loading Weight automatically and the Deviation Value between Totalized Loading Weight and Setpoint alarm messages will be displayed The operator can judge if the present Single bucket...

Page 7: ...ay Refreshing Time Setting Range 0 1 2 0s Keypad 20 key English keypad with controllable backlight Menu Shortcut mode operation with key tone Number and English Alphabet can be inputted Position Senso...

Page 8: ...Humidity Max 85 RH Protection Level IP65 Weight Approx 2 0kg 3 2 Specifications of Position Sensor HALL Type Proximity Switches Operating Voltage DC5 24V Detecting Distance 1 8mm Response Frequency 5...

Page 9: ...8 3 4 System Accuracy Accuracy Grade III Verification Accuracy of Weighing Indicator 0 02 Accuracy of Single Bucket Weight 0 5 1 0 Accuracy of Totalized Loading Weight 1 0...

Page 10: ...o 3 GOODS Goods Name 4 OP Operator Name 5 Bucket Count of Current Shift 6 Totailzed Weight of Current Shift 7 Blue It s allowed to lift the lift arm and bucket for weighing Blue It s allowed to put th...

Page 11: ...one the operator should determine the loading weight of the next bucket according to the actual Negative Deviation Value 14 Single bucket loading weight The display area of Single bucket loading weig...

Page 12: ...the space between Lower Proximity Switch and Upper Proximity Switch It s divided into Lower Weighing Segment Medium Weighing Segment and Upper Weighing Segment 3 Position Sensor Adjustment Interface...

Page 13: ...revious option Cursor shifts down Display the next option Key Name Description Set Setpoint Parameters Setting 0 9 Number Input A Z English Alphabet Input Print IME Input Method Switch Number English...

Page 14: ...ype Mode It s for inputting Truck Axle Number and Truck Tare Weight Pause Enter Pause state with red sign displaying Void Cancel Totalizing After totalizing the present Single bucket loading weight ca...

Page 15: ...Port of Lower Oil Chamber Related Operation Terms Arm up Lift the lift arm so that the bucket rises Arm down Put the lift arm down so that the bucket goes down to the lowest position Bucket up Flip th...

Page 16: ...late 4 Printer Weld the mounting bracket of the weighing indicator firmly on the metal frame of the wheel loader driving cab The installation position should be convenient for operation Suggestion Ins...

Page 17: ...Seat 2 Lift arm 3 Main Mounting Plate 4 Sub mounting Plate 5 Weld nut 6 Thread Pole 7 Nylon Block 8 Fastening Nut for Position Ajustment 9 Magnet Block 10 Upper Proximity Switch 11 Upper Proximity Sw...

Page 18: ...of the upper oil chamber let the bucket lifting action bar stay at the position of LIFT for making the upper oil chamber connect with main oil tank and relief pressure Before dismounting the oil conn...

Page 19: ...e pipe for protection and fix them with nylon strip Try to keep signal calbles away from the place with high temperature and possible extrusion and reserve their bending length enough to avoid being p...

Page 20: ...Excitation Voltage for Oil Pressure Sensor 4 EXC 5 Excitation Voltage for Oil Pressure Sensor DC5V 5 EXC 12 Excitation Voltage for Oil Pressure Sensor DC12V Note Parameter 105 Signal Range options 0...

Page 21: ...rial communication port No Pin Description 1 VS Output Voltage for Position Sensor DC12V 2 SIN A Position Sensor A Signal Input 3 SIN B Position Sensor B Signal Input 4 VS Output Voltage for Position...

Page 22: ...short circuit fault Find the DC24V terminal with relative stable voltage in the driving cab then connect the terminal 24V of the weighing indicator to the FUSE and connect GND to the metal frame of t...

Page 23: ...m and bucket wheel loader with unloading and accelerating for correcting Zero Compensation Coefficient 3 Span Cal Load Idle Span Calibration Lift the lift arm and bucket wheel loader with loading and...

Page 24: ...facturer 1 Hardware Test AD Value of Oil Pressure Signal Linearity Test and Position Signal Test 2 Simplified Chinese Download Simplified Chinese 3 Complex Chinese Download Complex Chinese 4 Parameter...

Page 25: ...3 Ton kp Decimal 0 o 1 o o 2 o oo 3 o ooo 103 1 50 10 Display Division kg 1 2 5 10 20 50 If the Weight Variance is less than Display Division value the display value will not change 104 0 200 50 Zero...

Page 26: ...g Authorization Administrator Note Lower Sensor is the oil pressure sensor installed in the lower oil chamber of arm lifting oil cylinder Upper Sensor is the oil pressure sensor installed in the upper...

Page 27: ...00 Run Length Ratio LR Running Length Ratio LR L1 L3 L1 The actual running length of Magnet Block passing by the Lower Proximity Switch Lower Weighing Segment L3 The actual running length of Magnet Bl...

Page 28: ...cket loading weight If Loading Weight Load Upper Limit the alarm message HIGH will be displayed 403 0 000 99 999 0 150 Min Weighing Time s If Weighing Time Min Weighing Time the alarm message UND T un...

Page 29: ...COM1 ParityCheck COM2 ParityCheck 0 None 1 Even 2 Odd 805 0 3 0 COM1 Comm Mode 0 Host slave ASC Modbus ASCII 1 Continuous ASC Continuous Sending ASCII 2 Cont Weight Continuous Sending ASCII 3 USB 806...

Page 30: ...inute and it s not in the processes of F2 Calibration F7 Factory Adj the weighing indicator will lock the keypad and return to Main Display Interface automatically 903 0 2 0 Date Format 0 YYYY MM DD Y...

Page 31: ...h unloading and idle speed Actual Loading Process Loading Verification Zero Compensation with unloading and accelerating Span Calibration with loading and idle speed Span Compensation with loading and...

Page 32: ...e state with red sign displaying Make sure the bucket of wheel loader is empty BUCKET UP Flip the bucket upward to the limit position ARM DOWN Put the lift arm down so that the bucket goes down to the...

Page 33: ...e sensing surface of Proximity Switch is good Optional Adjusting Item Adjust manually the parameter 205 Run Length Ratio After lifting the lift arm and bucket with unloading and idle speed if ACC disp...

Page 34: ...ed After the Magnet Block passed by the Weighing Segment display NET ADLC UP ADLC DN and AD value If AD2 Value is far greater than AD1 Value then it means that the oil pressure sensors are connected c...

Page 35: ...Check if the actual operation process is correct Check if the oil pressure sensors are connected correctly Refer to 5 3 1 Oil Pressure Sensor Connector Parameter 107 Loadcell Channel Selection and 105...

Page 36: ...CKET UP Flip the bucket upward to the limit position ARM DOWN Put the lift arm down so that the bucket goes down to the lowest position Press key Load to display the blue sign Press key Zero to displa...

Page 37: ...f Zero Value and IdleAcc Value A0 are in the allowable range Zero Calibration process will be completed Press key Pause to enter Pause state with red sign displaying Alarm Fault Description Sulution Z...

Page 38: ...sation Lift the lift arm and bucket with the accelerator at the actual loading operation state and do the best to keep the accelerator stable After the Magnet Block passed by the Weighing Segment disp...

Page 39: ...nge Zero Compensation process will be completed Press key Pause to enter Pause state with red sign displaying Alarm Description Sulution Too Small Signal AD Value Zero Value 99 Do Wheel loader s Idle...

Page 40: ...re Weight BUCKET UP Flip the bucket upward to the limit position ARM DOWN Put the lift arm down so that the bucket goes down to the lowest position Press key Load to display the blue sign Press key Ca...

Page 41: ...it without saving Repeat the above steps for three times if the variation of Span Coefficient is in the allowable range Span Calibration process will be completed Press key Pause to enter Pause state...

Page 42: ...mpensation Lift the lift arm and bucket with the accelerator at the actual loading operation state and do the best to keep the accelerator stable After the Magnet Block passed by the Weighing Segment...

Page 43: ...ion process will be completed Press key Pause to enter Pause state with red sign displaying Alarm Description Sulution Too Small Signal Weighing Result Calibrating Weight 99 Check if the actual weight...

Page 44: ...to keep the accelerator stable After the Magnet Block passed by the Weighing Segment display blue sign and record weighing result Repeat the above steps if the weighing errors are in the allowable ran...

Page 45: ...ce between the proximity switch and the magnet block is beyond the detecting range of 1 8mm Check the relevant parameter value are correct Check if the proximity switch is damaged Oil Pressure Sensor...

Page 46: ...ed sign displaying and then let the bucket go down to the lowest position Set Setpoint Parameters Press key Load to enter loading state with the blue sign displaying After shoveling materials into the...

Page 47: ...Acc Value Acceleration Value at Idle Speed After doing Zero Calibration keep the bucket at the limit position and put the lift arm down so that the bucket goes down to the lowest position Lift the lif...

Page 48: ...O ADD it means that the present Single bucket loading weight has not been added to Totalized Loading Weight and it s not allowed to discharge materials from the bucket It s need to lift the lift arm f...

Page 49: ...00t 59 90t 12 LOADING RECORD NO DATE TIME OP GOODS TRUCK SET TOT PCS 23 25 01 23 59 12 200 05 20 2009 23 59 45 01 00 00000010 60 00t 59 90t 12 4 80t 2 60 LOADING RECORD Weighing Normal S Stall Alarm...

Page 50: ...1 Undertime Alarm 40009 3 1 Overtime Alarm 40009 4 1 Upper Limit Alarm of Single bucket loading weight 40009 5 1 Lower Limit Alarm of Single bucket loading weight 40009 6 40009 7 40009 8 40009 9 4000...

Page 51: ...t 40021 40032 R 03 Char 1 8 1 Second 2 Minute 3 Hour 4 Day 5 Month 6 Week 7 Year 8 14H 20D Char 9 12 Totalized Loading Weight Long Char 13 14 Bucket Count Short Char 15 24 Goods ASCII Note Char1 2DH m...

Page 52: ......

Page 53: ...Technological Co Ltd Address Building A6 Lugu International Industrial Park Changsha 410205 China Tel 86 731 85115100 Fax 86 731 85158100 Website www supmeter com E mail supmeter supmeter com CPC16 0...

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