Supmeter BST100-B11 Operation Manual Download Page 49

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6.4 F2-CAL System Calibration

6.4.1 Zero Calibration (ZEro)

Keep the belt weigher running without load for correcting Zero Value.

Main Display Interface

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▲

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【

▼

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≡

F2-CAL

≡

【

ENT

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【

▲

】

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▼

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: --ZEro--

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ENT

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RUN AUTO

EXT ALARM

t/h

kg/m

RUN AUTO

EXT ALARM

t/h

kg/m

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: Exit

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ENT

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: Save

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ENT

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RUN AUTO

EXT ALARM

t/h

kg/m

After running Calibration Revolutions:

Input Calibration Revolutions

Zr: Zero Value

Revolution Count &Remainder length of a revolution

www.zemicusa.info

Summary of Contents for BST100-B11

Page 1: ...BST100 B11 B21 Weighing Controller For Ration Belt Weighfeeder Operation Manual V3 6 Changsha Supmeter Technological Co Ltd w w w z e m i c u s a i n f o...

Page 2: ...conversion technology and broad range speed pulse input circuit Max Connection Quantity 8 Loadcells 350 Auto locking Key locking Key unlocking Digital Setting Calibration and I O Testing functions ava...

Page 3: ...Model Wall mounting Terminal 14 4 3 CONNECTION 15 4 3 1 Loadcell Speed Sensor Connector SENSOR 15 4 3 1 1 Loadcell Connection SENSOR LOADCELL 15 4 3 1 2 Speed Sensor Connection SENSOR SPEED 16 4 3 1 2...

Page 4: ...Display Operation Terminal Point to point Network 26 4 3 4 7 RS422 to IPC PLC Host slave Data bus Network 27 4 3 4 8 Ethernet Host slave Network 27 4 3 5 Power Supply Connector POWER 28 4 3 6 Ground P...

Page 5: ...ection SEgC 55 6 4 6 Speed Calibration SPEd 57 6 4 7 Belt Length Calibration LEnS 58 6 5 F3 REC WEIGHT RECORD FOR QUERYING PRINTING 59 6 6 F4 CLN DATA CLEARING 61 6 7 F5 SAF SECURITY 62 6 7 1 Auto loc...

Page 6: ...r avoiding bodily injury from electric shock accident and keeping the loadcells and speed sensor separate from strong interference the scale frame should be connected with the electronic scale groundi...

Page 7: ...V Max Connection Quantity 8 Loadcells 350 Weighing Accuracy 24 bit ADC Sampling Frequency 200Hz Zero Drift 0 1 V RTI Relative to Input Gain Drift 5ppm Non linearity 0 005 FS Speed Sensor Signal Input...

Page 8: ...ay Operation Terminal Serial Printer and Wireless Module Power Supply Output DC5V 100mA Report Print Weight Records per shift day month of a year can be queried and printed Outline Dimension Model Pan...

Page 9: ...peration Interface 3 1 Model Panel mounting Operation Interface MENU ESC RUN AUTO EXT ALARM kg t t h kg m PRINT ENT Display Panel A kg t t h kg m Display Panel B g kg kg h g m w w w z e m i c u s a i...

Page 10: ...9 3 2 Model Wall mounting Operation Interface MENU ESC PRINT ENT RUN AUTO EXT ALARM kg t t h kg m Display Panel A kg t t h kg m Display Panel B g kg kg h g m w w w z e m i c u s a i n f o...

Page 11: ...ternal ALARM Alarm kg Weight Display Unit kg Display Panel A P107 Internal Scale Unit kg t Weight Display Unit t t h Flow Display Unit ON t h OFF kg min or kg h kg m Load Display Unit kg m g Weight Di...

Page 12: ...s Key Name Description MENU ESC Enter Main Menu Exit ENT Enter Save Cursor shifts left Cursor shifts right Cursor shifts up Display the previous interface or option Digit input 1 Cursor shifts down Di...

Page 13: ...ounting Installation Outline dimension W H D mm Panel dimension W H mm Box dimension W H mm Cut dimension W H mm 160 84 188 160 84 150 75 151 76 Installation Mode 151 76 Cut dimension Outline dimensio...

Page 14: ...1 2 Model Wall mounting Installation Outline dimension W H D mm Mounting dimension W H mm Mounting hole dimension mm 202 305 90 169 271 9 Outline dimension Installation mode w w w z e m i c u s a i n...

Page 15: ...RXD TXD 5V COM2 COM1 LOADCELL SPEED AO AI PO AO1 AO1 AO2 AO2 AO3 AO3 AI AI VIN PO DO DI DO1 DO1 DO2 DO2 DO3 DO3 DO4 DO4 COM DI1 DI2 DI3 DC12 24V OR AC220V DC DC COM E AO AI PO DO DI AO1 AO1 AO2 AO2 AO...

Page 16: ...SEN Voltage Feedback from Loadcell 4 wire connection short to EXC 2 SEN Voltage Feedback from Loadcell 4 wire connection short to EXC 3 SIG Weighing Signal mV Input 4 SIG Weighing Signal mV Input 5 E...

Page 17: ...Photoelectric Encoder Connection 4 3 1 2 2 Proximity Switch Connection VS V Controller SIN VCC 5 12V VS SIG V SHD Proximity Switch 2 wire VS will not be connected VS V Controller SIN VCC 5 12V VS SIG...

Page 18: ...ignal from external devices 1 High speed Pulse PO is used for outputting Totalized Weight signal to external devices No Pin Description 1 AO1 4 20mAAnalog Signal No 1 Output 2 AO1 3 AO2 4 20mAAnalog S...

Page 19: ...2 3 Totalization Weight Pulse Output Connection PO Controller IN AOx AOx Isolator Load Max 500 IN OUT OUT mA mA Controller VIN VCC PO Receiver 5 24VDC Pulse Input Weight Per Pulse and Pulse Width can...

Page 20: ...inputs are used for receiving control signals from external devices No Pin Description 1 DO1 Realy or Transistor Switch No 1 Output 2 DO1 3 DO2 Realy or Transistor Switch No 2 Output 4 DO2 5 DO3 Real...

Page 21: ...Connection 4 3 3 2 Transistor Switch Output DO to Load Connection DOx DOx Controller Load Circuit Load Spark Killer Load Spark Killer AC220V L N DOx DOx VCC 5V 24V DOx VCC Controller Load Circuit Load...

Page 22: ...Relay Switch Output DO to PLC Connection PLC Switch input with common source IN1 IN2 V 24V DOx DOx Controller Controller IN1 PLC Switch input with common ground IN2 COM 24V DOx DOx w w w z e m i c u s...

Page 23: ...witch Output DO to PLC Connection Controller DOx IN1 PLC Switch input with common ground IN2 DOx COM 24V Auxiliary Relay 24V PLC Switch input with common source IN1 IN2 V 24V DOx DOx Controller w w w...

Page 24: ...DIx PLC Switch output with common source OUT1 V Auxiliary Relay COM 24V Controller VCC 5V Controller VCC 5V PLC Switch output with common ground OUT1 COM DIx OUT1 1 OUT1 2 Switch or PLC with relay swi...

Page 25: ...unication Port No COM1 COM2 RS232 RS485 CANBUS Profibus DP RS422 Ethernet RS232 1 B TXD 2 RXD A TXD 3 TXD DP B RXD 4 RXD 5 GND GND GND GND GND 6 TXD 7 RXD 8 DP A 9 5V 5V 100mA power supply can be used...

Page 26: ...e Controller TXD Max transmission distance 15m Communication mode Host slave RXD GND TXD RXD GND Controller Serial Printer Remote Display Operation Terminal TXD Max transmission distance 15m Communica...

Page 27: ...GND R Terminal resistor R 120 150 RS485 max transmission distance 1200m Communication mode RS485 CANBUS Host slave Profibus DP DP Modicon DP Siemens N 31 B A GND Controller Remote Display Operation Te...

Page 28: ...erminal resistor R 120 150 Max transmission distance 1200m Communication mode Host slave RXD RXD GND TXD TXD R RXD RXD GND TXD TXD R R Host Slave 1 IP1 IPC PLC Controller Switch 10 100Mbps Fast Ethern...

Page 29: ...he allowable range please use regulated power supply Pin Description Voltage N Null Wire AC220V 15 E Earth Wire L Live Wire Pin Description Voltage DC DC Input DC24V 20 DC DC Input Optional for Model...

Page 30: ...O Setting Serial Port Setting Control Setting Used for belt feeder Other Settings Weighing Dead Band Setting Scale Setting Key Locking Speed Coeff Belt Length Setting Scale Setting Dynamic Span Calib...

Page 31: ...t Display Unit will be different 6 1 Main Display Interface Display the next previous interface 6 1 1 Totalized Weight Belt Speed Flow Press PRINT key to print 2009 05 20 23 59 19491001kg 6 1 2 Totali...

Page 32: ...ntrol Current Iout 1mA RUN AUTO EXT ALARM kg t t h kg m RUN AUTO EXT ALARM kg t t h kg m ENT Set Control Current value RUN AUTO EXT ALARM kg t t h kg m Load Flow 3 6 Speed Load Setpoint Flow Setpoint...

Page 33: ...r Limit PId HI Control Current Upper Limit Control Current PID Control Current Upper Limit PId Lo Control Current Lower Limit Control Current PID Control Current Lower Limit dEV HI Flow Positive Devia...

Page 34: ...5535 8 Zero Value Zr 0 60000 9 11 DI State dI1 dI2 dI3 oFF on 12 15 DO State do1 do2 do3 do4 oFF on 16 AI Signal AI1 4 00 20 00mA 17 19 AO Signal Ao1 Ao2 Ao3 4 00 20 00mA 20 Totalized Weight High Spee...

Page 35: ...with a measured chain weight as a continuous and steady load on the running belt weigher for correcting Span Coefficient HAng Static Span Calibration with a measured Hanging Weight as a steady load o...

Page 36: ...there is not any keypad operation in one minute and it s not in the processes of F2 Calibration F6 Factory Adj the controller will lock the keypad and return to Main Display Interface automatically L...

Page 37: ...th 0 01 5000 00m 10 00 P103 C Speed Coefficient 1 0 99999 9 pulse m 100 0 P104 ZEro Zero Value 0 60000 Max AD Value 15000 P105 CALC Span Coefficient 1 99999999 200000 P106 dEAd Weighing Deadband 0 00...

Page 38: ...sh RAM Zero Value 1 FLASH RAM Refresh Original Zero Value 0 P119 SP1 Breakpoint1 0 P120 AD Value 0 60000 Breakpoint1 of Segmenting Span Correction 18000 P120 SP2 Breakpoint2 P119 Max AD Value 60000 Br...

Page 39: ...stment but a potential flow over adjustment 0 5 P203 PIHI PID Upper Limit P204 20 00mA Auto PID Manual Control Current Upper Limit 20 00 P204 PILo PID Lower Limit 4 00 P203 mA Auto PID Manual Control...

Page 40: ...ch Interval 0 0 9999 9s 60 0 P217 SEtb Batch Weight Setpoint 0 99999999kg P107 Scale Unit kg 0 0 99999999g P107 Scale Unit g P218 SEtP Batch Preact Weight 0 P217 kg P107 Scale Unit kg Batch Preact Wei...

Page 41: ...ange 0 01 5000 00t h P107 Scale Unit kg 100 00 0 01 5000 00kg h P107 Scale Unit g P303 HI Flow Upper Limit 0 0 100 0 Flow Range 100 0 P304 Lo Flow Lower Limit 0 0 100 0 Flow Range 0 0 P305 FILt Flow F...

Page 42: ...t a normally open switch related to the running state of the weighing belt between the terminals SIN and VS Switch ON with Belt s Running Weighing by the internal speed Switch OFF with Belt s Stopping...

Page 43: ...for Load calculation 0 001 5 000m s Used for Load calculation 0 000 6 3 8 Weight Record Parameters SAVE No Sign Parameter Range Default Set P600 SHFn Shifts per Day 1 One Shift 2 Two Shifts 3 Three Sh...

Page 44: ...1 COM1 Communication Mode 0 Host slave Modbus ASCII 1 Continuous Sending ASCII 2 DP Modicon Profibus DP Data Format 4321 3 DP Siemens Profibus DP Data Format 1234 4 Print A 5 Print B 6 Host slave Modb...

Page 45: ...Upper Limit Alarm 2 Flow Lower Limit Alarm 3 Load Upper Limit Alarm 4 Load Lower Limit Alarm 5 Speed Upper Limit Alarm 6 Speed Lower Limit Alarm 7 PID Upper Limit Alarm 8 PID Lower Limit Alarm 9 Flow...

Page 46: ...l 10 Clear Batch OFF ON OFF Clear Batch Weight 11 Batch Permit ON Batch Control 12 End Batch OFF ON OFF 0 0 0 P810 ALSo Alarm Sound 0 OFF 1 ON 0 P811 ALdL Alarm Delay 0 0 9 9s Alarm Delay Time 1 0 P81...

Page 47: ...15 RAM Reset operation has no effect on this parameter 10 P903 StPL LED Brightness While Stopping 5 15 RAM Reset operation has no effect on this parameter 10 P904 InId Initial Display Interface 1 6 1...

Page 48: ...peed Coefficient Main Display Interface MENU RUN AUTO EXT ALARM kg t t h kg m RUN AUTO EXT ALARM kg t t h kg m ENT MENU Exit ENT Save M ENT M RUN AUTO EXT ALARM kg t t h kg m ENT RUN AUTO EXT ALARM kg...

Page 49: ...n Display Interface MENU F2 CAL ENT ZEro ENT RUN AUTO EXT ALARM kg t t h kg m RUN AUTO EXT ALARM kg t t h kg m MENU Exit ENT Save M ENT M RUN AUTO EXT ALARM kg t t h kg m After running Calibration Rev...

Page 50: ...kg m Stop loading Press ENT to run the last revolution Totalized Weight Revolution Count Remainder length of a revolution Display Flow or AD value Main Display Interface MENU F2 CAL ENT LoAd ENT Start...

Page 51: ...50 RUN AUTO EXT ALARM kg t t h kg m MENU Exit ENT Save M ENT RUN AUTO EXT ALARM kg t t h kg m Input Calibrating Weight kg w w w z e m i c u s a i n f o...

Page 52: ...belt weigher and then start the belt weigher RUN AUTO EXT ALARM kg t t h kg m ENT Input Calibration Revolutions RUN AUTO EXT ALARM kg t t h kg m Input Chain Weight kg m Totalized Weight Revolution Co...

Page 53: ...RM kg t t h kg m RUN AUTO EXT ALARM kg t t h kg m MENU Exit ENT Save M ENT RUN AUTO EXT ALARM kg t t h kg m ENT Input Calibrating Weight kg Calibration Revolutions Belt Length Chain Weight w w w z e m...

Page 54: ...sured hanging weight as a steady load on the belt weigher and then start the belt weigher RUN AUTO EXT ALARM kg t t h kg m RUN AUTO EXT ALARM kg t t h kg m ENT Input Calibration Revolutions RUN AUTO E...

Page 55: ...ALARM kg t t h kg m ENT Input Calibrating Weight kg Calibration Revolutions Belt Length Hanging Weight Weigh Length Totalized Weight Revolution Count Remainder length of a revolution Display Flow or...

Page 56: ...SEgC ENT M AD Value Linear Segment 1 3 SEG1 0 P119 SEG2 P119 P120 SEG3 P120 Max AD Value ENT Start loading RUN AUTO EXT ALARM kg t t h kg m Stop loading Press ENT to run the last revolution Totalized...

Page 57: ...kg t t h kg m RUN AUTO EXT ALARM kg t t h kg m MENU Exit ENT Save M ENT RUN AUTO EXT ALARM kg t t h kg m ENT Input Calibrating Weight kg P121 P122 P123 Span Correction Coefficient 0 500 2 000 w w w z...

Page 58: ...TO EXT ALARM kg t t h kg m RUN AUTO EXT ALARM kg t t h kg m Main Display Interface MENU F2 CAL ENT SPEd ENT ENT M Input Belt Length m RUN AUTO EXT ALARM kg t t h kg m P Pulse Count tI Run timer s MENU...

Page 59: ...orrecting Belt Length RUN AUTO EXT ALARM kg t t h kg m Main Display Interface MENU F2 CAL ENT LEnS ENT ENT M Input Running Time of a Revolution s RUN AUTO EXT ALARM kg t t h kg m L Belt Length Detecte...

Page 60: ...ALARM kg t t h kg m Totalized Weight of a Shift YY MM DD Shift No 1 4 Previous next day Previous next record PRINT Print weight records of this shift See Appendix A Table 1 RUN AUTO EXT ALARM kg t t...

Page 61: ...60 MENU M RUN AUTO EXT ALARM kg t t h kg m Totalized Weight from the first day of this month to this day PRINT Print weight records See Appendix A Table 3 w w w z e m i c u s a i n f o...

Page 62: ...to 0 OFF 1 Per Shift 2 Per Day 3 Per Month and its default value is 0 OFF Timing Auto Clearing has no effect on recording of weight per shift P606 1 Per Shift After recording Totalized Weight per Shif...

Page 63: ...ller will lock the keypad and return to Main Display Interface automatically 6 7 2 Key locking Locc RUN AUTO EXT ALARM kg t t h kg m Main Display Interface MENU F5 SAF ENT ALoc ENT Input Password ENT...

Page 64: ...63 6 7 3 Key unlocking oPEn RUN AUTO EXT ALARM kg t t h kg m Main Display Interface MENU F5 SAF ENT oPEn ENT MENU Exit ENT Enter M M Input Password w w w z e m i c u s a i n f o...

Page 65: ...UTO EXT ALARM kg t t h kg m RUN AUTO EXT ALARM kg t t h kg m Main Display Interface MENU F5 SAF ENT PASS ENT MENU Exit ENT Save M M ENT Input Original Password Please input and remember the new passwo...

Page 66: ...6 8 1 AO Zero Adjustment AoxE RUN AUTO EXT ALARM kg t t h kg m Main Display Interface MENU F6 FAC ENT AoxE x 1 3 ENT M MENU Exit ENT Save M Set AOx Zero value 0 2000 to make AOx output 4 00mA RUN AUTO...

Page 67: ...y Interface MENU F6 FAC ENT AI1E ENT M MENU Exit ENT Save M Input 4 00mA from AI port to correct AI zero value 0 2000 RUN AUTO EXT ALARM kg t t h kg m Main Display Interface MENU F6 FAC ENT AoxF x 1 3...

Page 68: ...ce MENU F6 FAC ENT AI1F ENT M MENU Exit ENT Save M Input 20 00mA from AI port to correct AI full value 2000 4095 RUN AUTO EXT ALARM kg t t h kg m Main Display Interface MENU F7 INF ENT VEr ENT VEr Ver...

Page 69: ...BUS AO Corntrol Current DO Feeder Control DO Belt Weigher Control AO Flow PLC IPC DI DO AO Definable AO3 If you need it inform us in your order Belt Weigher Speed Sensor Feeder Loadcell Weighing Signa...

Page 70: ...2009 05 20 NAME 1W TW 109980kg DATE 2009 05 20 NAME 2W TW 169900kg DATE 2009 05 20 NAME 3W TW 190150kg DATE 2009 05 20 NAME DW TW 470030kg 2009 05 20 23 59 Table 3 Weight Record For A Month MW WEIGHT...

Page 71: ...kg 2009 05 20 2W 169900kg 2009 05 20 3W 190150kg 2009 05 20 DW 470030kg 2009 05 20 23 59 Table 3 Weight Record For A Month MW WEIGHT RECORD DATE NAME WEIGHT 2009 05 01 DW 387090kg 2009 05 02 DW 568800...

Page 72: ...71 User s Memo w w w z e m i c u s a i n f o...

Page 73: ...echnological Co Ltd Address Building A6 Lugu International Industrial Park Changsha 410205 China Tel 86 731 85115100 Fax 86 731 85158100 Website www supmeter com cn E mail supmeter 163 com w w w z e m...

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