Superior Fireplaces DRT4000 Series Installation And Operation Instruction Manual Download Page 4

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General Information

900697-01 01/2017

Innovative Hearth Products
DRT4000 Series Direct-Vent Gas Fireplaces

THANK YOU FOR YOUR PURCHASE. WE APPRECIATE YOUR BUSINESS!

Please carefully read and follow all instructions in this manual. Pay special attention to all warnings and safety

information. Following these safety, care, and operation instructions will help ensure many years of dependable and

enjoyable service from your fireplace.

Please read and understand these instructions before installing,

operating, or servicing this product.

We recommend that our

gas hearth products be

installed and serviced by

professionals who are

certified in the U.S. by the

National Fireplace Institute®

(NFI) as NFI Gas Specialists.

General Information

Safety and Your Fireplace...................................................................

Important Safety Information ............................................................

Fireplace Installation, Operation, and Maintenance Notices ...............

Packaging List ...................................................................................

Introduction .......................................................................................

Gas Pressure .....................................................................................

Requirements for the Commonwealth of Massachusetts ................

Cold Climate Insulation ....................................................................

Manufactured Home Requirements .................................................

Location ...........................................................................................

Vent Termination Clearances ...........................................................

Minimum Clearances to Combustibles ............................................

Wall Finishes / Surrounds / Mantels ................................................

Installation Preparation ....................................................................

Installation

Installation Sequence ......................................................................

Construct the Fireplace Framing ......................................................

Prepare the Fireplace Top Spacers ...................................................

Route the Gas Supply Line to the Fireplace .....................................

Vent System Preparation .................................................................

Install the Vent System ....................................................................

Complete the Field Wiring ................................................................

Install the [Optional] Blower Kit after Installation in the Framing .....

Connect the Gas Line .......................................................................

Verify Proper Fireplace Operation ....................................................

Optional: Install the Firebox Liners ..................................................

Install the Logs, Volcanic Stone, and Glowing Embers ....................

Install the Glass Door ......................................................................

Adjust the Air Shutter to Ensure Proper Flame Appearance .............

Install the Hood ...............................................................................

Install the Finishing Materials ..........................................................

Attach the Safety-in-Operation Warnings.........................................

Installing Batteries for Backup and Wall Switch ...............................

Installation Accessories ...................................................................

Gas Conversion Kits ........................................................................

Operation

Operation .........................................................................................

Maintenance ....................................................................................

Accessory Components ...................................................................

Lighting Instructions .......................................................................

Troubleshooting ...............................................................................

Replacement Parts ..........................................................................

Warranty ..........................................................................................

Summary of Contents for DRT4000 Series

Page 1: ...sin Suivez les instructions du fournisseur Si vous ne pouvez rejoindre le fournisseur de gaz appelez le service des incindies L installationetl entretiendoivent treassur spar un installateur ou un ser...

Page 2: ...VITRE EL VIDRIO CALIENTE CAUSAR QUEMADURAS USTED DEBE NUNCA TOCAR EL VIDRIO CALIENTE LOS NI OS DEBEN NUNCA TOCAR EL VIDRIO L cran pare tincelles fourni avec ce foyer r duit le risque de br lure en cas...

Page 3: ...oca Mantenga a los ni os alejados de la chimenea en funcionamiento Supervise en forma cercana a los ni os en cualquier cuarto donde haya una chimenea funcionando para impedir el contacto con el vidrio...

Page 4: ...wealth of Massachusetts 10 Cold Climate Insulation 10 Manufactured Home Requirements 11 Location 11 Vent Termination Clearances 12 Minimum Clearances to Combustibles 14 Wall Finishes Surrounds Mantels...

Page 5: ...t subir des br lures s ils viennent en contact avec la surface chaude Il est recommand d installer une barri re physique si des personnes risques habitent la maison Pour emp cher l acc s un foyer ou u...

Page 6: ...ls is dangerous Improper installation or use of this appliance can cause serious injury or death from fire burns explosion or carbon monoxide poisoning CARBON MONOXIDE POISONING Early signs of carbon...

Page 7: ...combinations of fuels will degrade the performance of this system and may be dangerous Provide adequate clearances around air openings and adequate accessibility clearance for service and proper opera...

Page 8: ...ce be kept clean Remarqu L installation et la r paration devrait tre confi es un technicien qualifi L appareil devrait faire l objet d une inspection par un technicien professionnel avant d tre utilis...

Page 9: ...ons are provided on the front of the millivolt and electronic gas control valve identified IN for the inlet and OUT for the manifold side The control valves have a 3 8 10 mm NPT thread inlet and outle...

Page 10: ...inches 92 centimeters in length The individual manual shut off must be a T handle type valve Massachusetts Horizontal Vent Requirements In the Commonwealth of Massachusetts horizontal terminations ins...

Page 11: ...itioning ducting These direct vent fireplaces are uniquely suited for installations requiring a utility shelf positioned directly above the fireplace Utility shelves like these are commonly used for l...

Page 12: ...imum 2 ft minimum Lowest discharge opening H H minimum height from roof to lowest discharge opening of vent Horizontal overhang Vertical wall Vent termination Storm collar Concentric vent pipe Flashin...

Page 13: ...de corner 6 152 mm minimum 6 152 mm minimum H Clearance to each inside of center line extended above meter regulator assembly 36 910 mm within a height of 15 ft above the meter regulator assembly 36 9...

Page 14: ...s carpeting vinyl tile or other combustible material other than wood flooring the appliance shall be installed on a metal or wood panel extending the full width and depth of the appliance Hearth Exten...

Page 15: ...inish damage we recommend the use of high temperature paint rated 175 F or higher on the underside of the mantel INSTALLATION PREPARATION The fireplace is shipped with all gas controls and components...

Page 16: ...ng Page 39 Gas Connection 14 Connect the Gas Line Page 40 15 Verify Proper Fireplace Operation Page 41 Finishing 16 Optional Install the Firebox Liners Page 42 17 Install the Logs Volcanic Stone and G...

Page 17: ...refer to the kit requirements for framing specifications Model A B C D E 40 40 3 8 1026 78 1 4 1988 55 1 2 1410 40 1 2 1029 15 7 8 404 45 45 3 8 1153 85 7 8 2182 61 1550 40 1 2 1029 17 1 2 445 Table 1...

Page 18: ...ing of Gas Line Properly size and route the gas supply line from the supply regulator to the area where the appliance is to be installed per requirements outlined in the National Fuel Gas Code NFPA 54...

Page 19: ...ove the three screws that align with the clearance screw holes from the top of the unit Secure the center bracket to the top center of the fireplace Step 3 Top of front fireboard standoff should be fl...

Page 20: ...17 Retain the panel and screw for later reinstallation 2 Slide the blower through the opening and position it with the bracket oriented to the front of the firebox and the blower discharge to the rea...

Page 21: ...he fireplace to the side framing members using the unit s nailing flanges one top and bottom on each side of the fireplace front Figure 11 Use 8d nails or the equivalent Figure 11 Nailing Flanges Side...

Page 22: ...d in place by friction Vent Restrictor with Horizontal Terminations When horizontally terminating a vent system with a vertical vent run up to 4 ft through an exterior wall no vent restrictor is requi...

Page 23: ...a joint in a undesirable location or will not build up to the required length The SV4 5LA Telescopic Vent Section has an effective length of from 1 1 2 to 7 38 to 178 mm The SV4 5LA is fitted with a...

Page 24: ...465 38 75 0 0 0 0 10 10 69 5 75 0 0 0 2 0 2 475 5 39 625 0 1 0 0 10 11 73 5 6 125 1 0 0 2 0 3 480 40 1 1 0 0 10 12 79 5 6 625 0 1 0 2 0 3 492 41 1 0 1 0 10 12 81 6 75 0 0 0 1 1 2 499 5 41 625 0 0 0 1...

Page 25: ...is specified in ANSI Z223 1 In Canada the current CAN CGA B149 1 installation code by major building codes Always consult your local codes for specific requirements A general guide to follow is the g...

Page 26: ...ic space is above the ceiling the firestop spacer must be installed on the top side of the joist Route the vent sections through the framed opening and secure the firestop spacer with 8d nails or othe...

Page 27: ...proof caulking 11 Install the storm collar Install the storm collar supplied with the flashing over the vent flashing joint Figure 22 Loosen the storm collar screw Slide collar down until it meets the...

Page 28: ...ING Do NOT join separate sections of concentric flexible vent pipe Figure 24 Top Vent Straight Table 16 Rear Vent One 90 Elbow Ceiling firestop spacer SV4 5VF When using Secure Flex use ceiling firest...

Page 29: ...f vertical rise See Page 22 for more information If 20 ft of H horizontal vent run is needed then 4 ft straight section minimum of V vertical vent will be required This table shows a 1 V to 5 H ratio...

Page 30: ...of applications For more information on connecting the vent pipe see Page 23 Figure 25 Typical Horizontal Vent Installation Support bracket spacing every 5 ft 1 52 m Firestop Spacer Vertical Vent Fire...

Page 31: ...erminus of the last section is within 7 178 mm to 11 1 4 286 mm inboard of the exterior surface to which the SV4 5HT 2 termination is to be attached Figure 27 If the terminus of the last section is no...

Page 32: ...aulk Stucco Siding Interior Surface of Finished Wall Last Vent Section Use Telescopic Vent Section SV4 5LA If Necessary Maximum Extent of Vent Run Sections Relative to Exterior Surface of Framing Figu...

Page 33: ...adjust the support straps as necessary NOTE SV4 5VF Secure Vent SF4 5VF Secure Flex firestop spacer must be used any time vent pipe passes through a combustible floor or ceiling SV4 5HF Secure Vent SF...

Page 34: ...imum V Minimum feet meters feet meters 3 0 91 Elbow only 5 1 524 1 0 305 10 3 048 2 0 610 15 4 572 3 0 914 25 7 62 5 1 524 V H H1 60 ft 18 288 m maximum H H1 25 ft 7 62 m maximum Install the U shaped...

Page 35: ...ticular range of exterior wall thicknesses If 20 ft of H horizontal vent run is needed then 4 ft minimum of V vertical vent will be required This table shows a 1 V to 5 H ratio For every 1 ft of V ver...

Page 36: ...N 10K81 to the inner adaptor collar approximately 1 2 from the end c Pull and extend the inner flexible vent d Slide the inner flex vent over the adaptor collar at least 1 3 4 NOTE Ensure the flex ven...

Page 37: ...rmination and adaptor collars are a different circumference than Secure Vent collars Secure Flex vent has an longer center tube to improve ease of installation 12 Complete the Field Wiring CAUTION The...

Page 38: ...nic models must be connected to the main power supply 1 Route a 3 wire 120 Vac 60 Hz 1 ph power supply to the fireplace junction box 2 Remove the electrical inlet cover plate from the side of the unit...

Page 39: ...tions Figure 32 Burner 2 Pilot Thermocouple Ground Connector to Chassis Ground or Valve Body Not Polarity Sensitive VCS ECOEXTMOD Extension Module VCS ECOMODPVI Main Module On Off Brown Optional Hi Lo...

Page 40: ...gas piping within the home to prevent moisture and debris in the line from damaging the valve NOTE Secure all joints tightly using appropriate tools and sealing compounds ensure propane resistant comp...

Page 41: ...onic units Either tighten or refasten the leaking connection and then retest as described above 3 When the gas lines are tested and leak free rinse off the leak testing solution 15 Verify Proper Firep...

Page 42: ...dicated by black puffs developing at the tips of very long orange flames Sooting results in black deposits forming on the logs fireplace inside surfaces and on exterior surfaces adjacent to the vent t...

Page 43: ...29 Main Burner Shutter Opening Factory Setting 20 Install the Hood in Traditional Models NOTE Traditional models must have a hood installed prior to operation 1 Install the hood by sliding it into the...

Page 44: ...Figure 40 Combustible Wall Framing Top Of Appliance 3 77 mm This Area Must Remain Clear of Combustible Materials 1 Min 26 mm 4 Clearance Minimum Hood Standoff Provides Space From Combustible Materials...

Page 45: ...la poussi re et les traces degraisseoud huile Collezl tiquettesurlebo tier de la t l commande Figure B Choisissez la langue qui est principalement parl e dans la r sidence du propri taire En cas de do...

Page 46: ...on Shield with adjustable height 12 to 22 F3191 SV4 5AdaptorKit Secure Flex Adaptor Kit Includes rigid to flex adaptor and flex to rigid adaptor flex not included Cat No Model Description H1968 SV4 5H...

Page 47: ...KIT24S Square Term for flex with 24 610 mm compressed flex 77L90 SFKIT36S Square Term for flex with 36 914 mm compressed flex 77L91 SFKIT48S Square Term for flex with 48 1219 mm compressed flex 91L66...

Page 48: ...ns du fabricant fournies avec la trousse Le fournisseur de service qualifi ayant r alis l installation assume les responsabilit s li es la conversion In Canada The conversion shall be carried out in a...

Page 49: ...e affected by carbon monoxide than others including pregnant women people with heart or lung disease or anemia those under the influence of alcohol and those at high altitudes NOTE Do not place furnit...

Page 50: ...a Nettoyez soigneusement la plaquedur cepteurmuralpour liminerlapoussi re et les traces de graisse ou d huile Collez l tiquette sur la surface de la plaque du r cepteur mural qui contr le le foyer Fig...

Page 51: ...millivolt or electronic system Millivolt Fireplaces Figure 1 Page 9 Electronic Fireplaces Figure 2 Page 9 Familiarize yourself with the gas control valve and the lighting procedure Pages 65 68 Milliv...

Page 52: ...ally switch to battery power In the event of a power outage this allows ON OFF operation without blower functionality Install new batteries before every burn season 1 Open the control compartment Page...

Page 53: ...f soot and or the colorless odorless toxic gas carbon monoxide CO NOTE It is important to ensure proper log placement per the manual when installing these units Verify pilot flame is not obstructed Se...

Page 54: ...pper Left Rear Log 3 Upper Right Rear Log 4 Middle Left Log 5 Front Left Forked Log 6 Front Right Forked Log 7 Upper Right Forked Log Catalog number for the entire set J8301 40 J8303 45 1 If necessary...

Page 55: ...wn in Figure 52 One foot will rest between the 2nd and 3rd bar from the left on the grate Figure 54 Place log 4 Figure 55 Place log 5 4 5 Figure 56 Place log 6 7 The front right forked log 6 will roll...

Page 56: ...e pour r duire le risque de br lure par le hublot chaude est fournie avec l appareil et doit tre install WARNING Do not operate appliance with the glass front removed cracked or broken AVERTISSEMENT N...

Page 57: ...Securely fasten the two 2 latches beneath the firebox floor to the door V flange 4 Install the barrier 5 Close the control compartment door Removing the glass door 1 Open the control compartment door...

Page 58: ...ting system components However more frequent periodic inspections and cleanings should be performed by the homeowner NOTE Prior to the first use of the fireplace and each burn season and periodically...

Page 59: ...e brush e g paint brush Reinstalling the embers and logs Carefully follow the placement instructions Page 53 All logs should fit onto the corresponding pins and or log stoppers This will ensure proper...

Page 60: ...ction Look for any signs of dislocation of the vent components Fireplace Inspection Qualified Service Technician Perform the appropriate fireplace inspection procedure detailed in this manual Replacin...

Page 61: ...e Catalog Model Description 88L53 FGE Bag of Glowing Embers H8312 PGE Bag of Platinum Embers 80L42 FDVS Bag of Volcanic Stone Firebox Liner Kits Ceramic Fiber Liner Kits Termination Guard Kits The ven...

Page 62: ...og Number LCD display Shows room temperature in F and C Wall clip included Receiver wall mounted or placed in the control compartment White face plate included Flame icon Low battery indicator Batteri...

Page 63: ...control the operation of the fireplace burner or blower Install the OFF ON wall switch in a convenient location near the fireplace Catalog Model 85L87 FWSK OFF ON Wall Switch Kit ACCESSORY COMPONENTS...

Page 64: ...es Direct Vent Gas Fireplaces 64 ACCESSORY COMPONENTS continued Variable Speed Wall Switch Kit The variable speed wall switch kit provides variable speed control if the optional FBK 100 blower kit is...

Page 65: ...gas supplier LIGHTING INSTRUCTIONS TO TURN OFF GAS TO APPLIANCE If the pilot will not stay lit after several tries turn the gas control knob to OFF and call your service technician or gas supplier 10...

Page 66: ...diatement un technicien qualifi ou le fournisseur de gaz Si la veilleuse ne reste pas allum e apr s plusieurs tentatives r glez la manette d admission du gaz la position OFF et appelez un technicien q...

Page 67: ...h has been under water Copreci Gas Valve Switches Electronic Pilot Assembly 3 Turn off all electric power to the appliance if service is to be performed Note The control may have a battery backup remo...

Page 68: ...REFROIDIE NE LAISSEZ JAMAIS UN ENFANT DE TOUCHER LA VITRE L cran pare tincelles fourni avec ce foyer r duit le risque de br lure en cas de contact accidentel avec la vitre chaude et doit tre install p...

Page 69: ...y following the lighting instructions a Defective pilot generator thermocouple Check pilot flame it must impinge on thermocouple Clean and or adjust pilot for maximum flame impingement on thermocouple...

Page 70: ...ck the gas supply and gas shutoff valves b Loose wires to the valve or ignition module Check control compartment for any obviously loose wiring call a service technician if necessary c Pilot flame is...

Page 71: ...H1264 2 H1264 2 2 Vent Stopper Plug J7356 1 J7356 1 3 Burner Assembly Front F2921 1 F2921 1 Burner Assembly Rear F2919 1 F2920 1 Burner Rod F2924 1 F2924 1 3 8 Flare Tee F2923 1 F2923 1 Pilot Bracket...

Page 72: ...Module F2694 1 F2694 1 Ecoflow Power Adaptor J7930 1 J7930 1 Ecoflow Battery Holder J7931 1 J7931 1 9 Ecoflow Wireless Wall Switch F2660 1 F2660 1 Rocker Switch IPI CPI Hi Lo Burner On Off 80L41 1 80L...

Page 73: ...Operation 900697 01 01 2017 Innovative Hearth Products DRT4000 Series Direct Vent Gas Fireplaces 73 REPLACEMENT PARTS continued 2 6 7 5 8 4 3 1 ON OFF HI LO 9...

Page 74: ...Operation 900697 01 01 2017 Innovative Hearth Products DRT4000 Series Direct Vent Gas Fireplaces 74 NOTES...

Page 75: ...natural or propane gas only Burning conventional fuels such as wood coal or any other solid fuel will cause damage to the Product will produce excessive temperatures and could result in a fire hazard...

Page 76: ...place serial number Date fireplace was Installed Type of gas fireplace uses Dealer name IHP reserves the right to make changes at any time without notice in design materials specifications prices and...

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Superior Fireplaces DRT4000 Series, Installation And Operation Instruction Manual

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