SuperFlow CycleDyn-AC Operator'S Manual Download Page 1

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Pub. No.: 190618 Rev.: 0

June 2019

Operator Manual

www.PowerTestDyno.com

Original Instructions

CHASSIS DYNAMOMETER

Summary of Contents for CycleDyn-AC

Page 1: ...Pub No 190618 Rev 0 June 2019 Operator Manual www PowerTestDyno com Original Instructions CHASSIS DYNAMOMETER...

Page 2: ...ivision of Power Test Inc All rights reserved No part of this publication may be reproduced transcribed or translated by any means without the prior written permission of SuperFlow N60 W22700 Silver S...

Page 3: ...ormation in this manual Any person instructed to carry out installation maintenance or repair of the equipment must read and understand this manual and in particular the technical safety instructions...

Page 4: ...interest or concern WARNING Failure to take or avoid a specific action could result in physical harm to the user or the hardware CAUTION Failure to take or avoid a specified action could result in lo...

Page 5: ...and conducted training to its satisfaction on the SuperFlow equipment listed below If any of the above components were never ordered and therefore never received then indicate Never Ordered in place o...

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Page 7: ...Safety Warnings Dangers Due to Non observance of Safety Instructions Room Requirements General Safety Procedures Noise Levels Carbon Monoxide Warnings SAFETY...

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Page 9: ...odes when building a test cell Install a Carbon Monoxide CO detector in the test cell Provide fire extinguishers that are rated for gasoline and oils Provide adequate lighting in the test cell and at...

Page 10: ...e power cable if it is damaged Keep the air inlet grids free of dust or dirt Keep loose material away from the inlet and exhaust ducts Do not store flammable materials in the vicinity of the equipment...

Page 11: ...or high exposures symptoms may worsen and include vomiting confusion and collapse in addition to loss of consciousness and muscle weakness Symptoms vary widely from person to person CO poisoning may...

Page 12: ...kers test for oxygen sufficiency before entering What can employees do to help prevent CO poisoning To reduce the chances of CO poisoning in the workplace employees should Report any situation to your...

Page 13: ...Introduction Specifications Packaging and Handling Installation Preliminary Checks and Calibration Operation Maintenance AC MOTORING DYNAMOMETER...

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Page 15: ...nvironment Testing on a dynamometer reduces road testing liability improves measurement accuracy and enhances productivity Typical applications include Research and Development R D Performance testing...

Page 16: ...pins the dynamometer roll in controlled conditions and therefore can drive the MUT at a desired speed or torque setpoint A motoring dynamometer provides the features of a brake dynamometer system but...

Page 17: ...eaking Power 58 000 Watts continuous Torque Measurement In line rotary torque transducer Power Requirements motor drive 480 VAC 200 Amps 3Ph 50 or 60 hz Dimensions standard model only AC Motor module...

Page 18: ...er the dynamometer frame and modules to their final position on the floor Never push the frame off the forklift pallet jack or blocks WARNING Failure to use the lift points indicated or improperly usi...

Page 19: ...n greater testing capability The motor drive unit connects to the AC motor the resistive load bank if applicable and to the data acquisition system sensor box Consider where the dynamometer will be lo...

Page 20: ...and slide the couplers on the shafts 3 Place the keys and couplers on the in line torque speed transducer 4 Mount the transducer assembly on the bracket in the AC Motor cube Be certain to mount the n...

Page 21: ...perFlow Technologies Group or it s affiliates do not assume any liability whatsoever for any installation which breaches local laws and or regulations or for any work done by un qualified personnel Fu...

Page 22: ...nel Figure 2 5 Motor Controller Power Connections Cover the terminals if provided with an insulated or plastic shroud 5 Connect the power cables to the AC motor as specified in the manufacturers insta...

Page 23: ...le phase so power can be tapped off two legs of the 3 phase power to the primary controller as shown below or power can be from an independent source Ensure a common ground between the two motor contr...

Page 24: ...carries the 0 10V variable control voltage from the data acquisition system to the motor drive On the ABB drive it connects to the speed reference input as shown below The jumper between terminals 2...

Page 25: ...from running if the the switch is open 3 Connect any two wire cable between the primary motor drive and the fan motor drive as shown below or as per the manufacturers installation guide The primary dr...

Page 26: ...main dynamometer cables to the data acquisition sensor box as shown below All other connections on the sensor box should be made according to the primary system operator s manual Figure 2 10 Sensor B...

Page 27: ...Turn on the power to the SuperFlow data acquisition sensor box NOTE The following procedure assumes an ABB ACS800 motor controller Refer to the manufacturers operation manual for other makes and model...

Page 28: ...de 2 5 3 Remote Control Test From the dyno handheld set the controller to speed mode by pressing the blue arrow button then the Modes J button Press the A or B buttons to select speed and press Done S...

Page 29: ...the dynamometer From the dyno handheld press Configure the I button then Calibrate B Select the Inertia option The settings have been defaulted for best use but may be changed if desired The warm up r...

Page 30: ...an remain attached to the AC Motor cube the data acquisition and control system cannot control both at the same time Software is provided to control one or the other 2 7 Maintenance Detailed informati...

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