Superabrasive LAVINA 25L-X User Manual Download Page 7

Superabrasive

 

 

User

 

Manual

  

Original

 

Language

 

Lavina®

 

25L

X

 

/

 

Lavina®

 

25L

X

HV

   

1/2015

 

7

 

easily.

  

 

In

 

order

 

to

 

keep

 

the

 

electrical

 

cable

 

from

 

being

 

damaged,

 

no

 

vehicle

 

should

 

cross

 

the

 

zone

 

where

 

electrical

 

cables

 

are

 

situated.

  

PROTECTION

 

DEVICES

 

 

The

 

machine

 

is

 

equipped

 

with

 

several

 

protection

 

devices

 

including

 

the

 

following:

 

 

An

 

emergency

 

stop

 

button

 

 

A

 

protection

 

skirt

 

and

 

a

 

hood

 

for

 

protecting

 

the

 

tool

 

plates.

 

 

These

 

devices

 

protect

 

the

 

operator

 

and/or

 

others

 

persons

 

from

 

potential

 

injuries.

 

Do

 

not

 

remove

 

them.

 

Before

 

using

 

the

 

machine,

 

please

 

ensure

 

that

 

all

 

protection

 

devices

 

are

 

mounted

 

and

 

function

 

properly.

 

The

 

Security

 

plate

 

prevents

 

the

 

QuickChange

 

pads

 

to

 

from

 

loosening

 

during

 

work

 

ARREST

 

FUNCTIONS

 

 

Functions

 

of

 

arresting

 

of

 

the

 

machine

 

are

 

following:

  

 

Button

 

to

 

stop

 

the

 

motor

 

(category

 

1)

 

 

Emergency

 

button

 

(category

 

1)

 

SAFE

 

USE

 

 

 

The

 

Lavina®

 

X

 

is

 

designed

 

to

 

eliminate

 

all

 

risks

 

correlated

 

with

 

its

 

use.

 

However,

 

it

 

is

 

not

 

possible

 

to

 

eliminate

 

the

 

risks

 

of

 

an

 

eventual

 

accident

 

with

 

the

 

machine.

 

Unskilled

 

or

 

uninstructed

 

operator

 

may

 

cause

 

correlated

 

residual

 

risks.

 

Such

 

risks

 

are:

  

 

Position

 

Risks:

 

due

 

to

 

operator’s

 

incorrect

 

working

 

position

  

 

Tangling

 

up

 

Risks:

 

due

 

to

 

wearing

 

inappropriate

 

working

 

clothes

  

 

Training

 

Risks:

 

due

 

to

 

lack

 

of

 

operational

 

training.

 

NOTE

:

 

:

 

In

 

order

 

to

 

reduce

 

all

 

consequences

 

of

 

the

 

above

‐ 

mentioned

 

risks,

 

we

 

advise

 

that

 

machine

 

operators

 

will

 

follow

 

the

 

instructions

 

in

 

the

 

manual

 

at

 

all

 

times.

 

RESIDUAL

 

RISKS

   

 

During

 

the

 

normal

 

operating

 

and

 

maintenance

 

cycles,

 

the

 

operator

 

is

 

exposed

 

to

 

few

 

residual

 

risks,

 

which

 

cannot

 

be

 

eliminated

 

due

 

to

 

the

 

nature

 

of

 

the

 

operations.

 

BEFORE

 

YOU

 

BEGIN

 

 

 

Working

 

area

 

must

 

be

 

clear

 

from

 

any

 

debris

 

or

 

objects.

 

 

A

 

first

time

 

operator

 

must

 

always

 

read

 

the

 

manual

 

and

 

pay

 

attention

 

to

 

all

 

safety

 

instructions.

 

 

All

 

electric

 

connections

 

and

 

cables

 

must

 

be

 

inspected

 

for

 

potential

 

damages.

 

 

Ground

 

wire

 

system

 

of

 

the

 

power

 

supply

 

must

 

be

 

also

 

inspected.

 

 

 

Perform

 

general

 

daily

 

inspections

 

of

 

the

 

machine

 

and

 

inspect

 

the

 

machine

 

before

 

each

 

use.

 

 

Always

 

inspect

 

the

 

safety

 

devices:

 

Mount

 

the

 

Security

 

plate

 

for

 

the

 

QuickChange

 

pads.

 

 

The

 

emergency

 

break

 

must

 

be

 

clear

 

and

 

working

 

 

The

 

tool

 

protector

 

must

 

be

 

working

 

 

The

 

machine

 

must

 

be

 

clean

 

 

Never

 

operate

 

the

 

machine

 

in

 

the

 

rain!

 

 

Confirm

 

that

 

there

 

are

 

no

 

missing

 

parts

 

especially

 

after

 

transportation,

 

repair

 

or

 

maintenance.

 

 

Before

 

filling

 

the

 

water

 

tank

 

with

 

water

 

make

 

sure

 

the

 

machine

 

is

 

not

 

working

 

and

 

the

 

main

 

switch

 

is

 

turned

 

off.

 

 

Before

 

turning

 

on

 

the

 

machine

 

make

 

sure

 

that

 

the

 

base

 

is

 

placed

 

on

 

the

 

floor,

 

the

 

machine

 

MUST

 

NOT

 

be

 

in

 

an

 

upright

 

position

 

when

 

turned

 

on!

 

OPERATING

 

MACHINE

 

 

 

When

 

operating

 

the

 

Lavina®

 

X,

 

make

 

certain

 

that

 

there

 

is

 

no

 

one,

 

but

 

you

 

around

 

the

 

machine.

 

Never

 

leave

 

the

 

machine

 

unattended

 

while

 

working.

 

The

 

electrical

 

cable

 

must

 

move

 

freely

 

and

 

must

 

be

 

damage

‐ 

free.

 

The

 

water

 

hose

 

must

 

move

 

freely

 

and

 

must

 

be

 

damage

free.

 

Check

 

to

 

make

 

sure

 

the

 

floor,

 

you

 

are

 

preparing

 

to

 

work

 

on,

 

is

 

even.

 

If

 

the

 

floor

 

is

 

uneven,

 

it

 

may

 

damage

 

the

 

machine.

 

AFTER

 

WORK

 

IS

 

COMPLETED

 

 

 

 

Clean

 

the

 

machine

 

and

 

its

 

surroundings

 

properly

 

 

Empty

 

and

 

clean

 

the

 

water

 

tank

 

 

Unplug

 

the

 

machine

 

and

 

wind

 

up

 

the

 

electrical

 

cable

 

 

Store

 

the

 

machine

 

in

 

a

 

safe

 

place

 

 

THE

 

WORK

 

AREA

  

 

 

 

Make

 

certain

 

that

 

people

 

or

 

vehicles

 

do

 

not

 

enter

 

the

 

work

 

area.

 

 

Avoid

 

cables

 

and

 

hoses

 

being

 

in

 

the

 

way.

  

 

Always

 

check

 

the

 

floor

 

for

 

debris

 

 

PERSONAL

 

PROTECTIVE

   

 

 

EQUIPMENT

 

(PPE)

 

 

 

 

 

 

 

Always

 

wear

 

safety

 

shoes

 

when

 

working

 

with

 

the

 

machine.

  

 

Always

 

wear

 

ear

 

protectors

 

when

 

working

 

with

 

the

 

machine.

  

 

All

 

personnel

 

in

 

the

 

immediate

 

work

 

area

 

must

 

wear

 

safety

 

glasses

 

with

 

side

 

shields.

 

 

Always

 

wear

 

safety

 

gloves

 

when

 

changing

 

the

 

tools.

 

 

Always

 

wear

 

clothes

 

suitable

 

for

 

the

 

work

 

environment.

 

OPERATOR

 

 

 

 

The

 

Lavina®

 

X

 

machine.

 

The

 

operator

 

must

 

know

 

the

 

machine’s

 

work

 

environment.

 

Only

 

one

 

operator

 

at

 

a

 

time

 

can

 

work

 

with

 

the

 

machine.

 

The

 

operator

 

must

 

be

 

properly

 

trained

 

and

 

well

 

instructed

 

prior

 

operating

 

the

 

machine.

 

 

The

 

operator

 

must

 

understand

 

all

 

the

 

instructions

 

in

 

this

 

manual.

 

 

The

 

operator

 

must

 

understand

 

and

 

interpret

 

all

 

the

 

drawings

 

and

 

designs

 

in

 

manual.

  

 

The

 

operator

 

must

 

know

 

all

 

sanitation

 

and

 

safety

 

regulations

 

pertaining

 

to

 

the

 

operation

 

of

 

 

The

 

operator

 

must

 

have

 

floor

 

grinding

 

experience.

 

 

The

 

operator

 

must

 

know

 

what

 

to

 

do

 

in

 

case

 

of

 

emergency.

 

 

The

 

operator

 

must

 

have

 

an

 

adequate

 

technical

 

knowledge

 

and

 

preparation.

 

Summary of Contents for LAVINA 25L-X

Page 1: ...LAVINA 25L X User Manual Tech Support Line 800 987 8403 www superabrasive com info superabrasive us...

Page 2: ...Superabrasive User Manual Original Language Lavina 25L X Lavina 25L X HV 1 2015 2...

Page 3: ...n Wear parts are not warranted Superabrasive is not liable for defects arising out of use of non OEM parts The Warranty is void if the purchaser has not followed the maintenance plan stipulated by the...

Page 4: ...onnection Main Circuit Terminals 14 Lavina 25L X HV Electrical Schemes With Yaskawa Inverter 15 Lavina 25L X HV Electrical Schemes Yaskawa Connection Main Circuit Terminals 15 8 Troubleshooting 16 Ind...

Page 5: ...s made of two main component sections MAIN DESIGN The two main component sections are the carriage and main head The handle Fig 1 2 on the frame is adjustable in height and allows the operator to work...

Page 6: ...can be used for renovation as well as for polishing The machine is designed for dry or wet use When using it dry use a vacuum of appropriate size For more information please refer to the chapter on h...

Page 7: ...y plate for the QuickChange pads The emergency break must be clear and working The tool protector must be working The machine must be clean Never operate the machine in the rain Confirm that there are...

Page 8: ...sure the head is a stable upright position for mounting dismounting the tool Ensure that the water tank is empty before flipping the machine Pull the head in upright position Fig 3 6 2 LIFTING Lifting...

Page 9: ...L UNIT The operator can choose the water sprayer in the front when the tap is in the horizontal position Fig 4 1 the water will spray under the cover of the machine when the level is in the vertical p...

Page 10: ...he vacuum unit Finally hold the machine firmly and push the RUN button 11 OPERATING THE MACHINE Guide the machine in straight lines across the floor and with each new line overlap a little bit of the...

Page 11: ...ig 5 2 The additional weights depend on the tools it is not always possible to ass weights Some tools work too aggressively and the machine can stop The weight can be ordered with item number A08 00 0...

Page 12: ...cations They are 3 inch with included Velcro back attachment NATO polishing discs feature a special resin formula designed for both wet and dry applications and a unique design with wide channels allo...

Page 13: ...l not fly away if the buffers get damaged The QuickChange should be clean also CHECK EVERY 200 WORKING HOURS Every 200 working hours the operator should inspect all parts of the machine carefully Most...

Page 14: ...ina 25L X HV 1 2015 14 Lavina 25L X Electrical schemes with Yaskawa Inverter 200 240 Volt LAVINA 25L X ELECTRICAL SCHEMES YASKAWA CONNECTION MAIN CIRCUIT TERMINALS The motor is connected in Delta tria...

Page 15: ...X HV 1 2015 15 LAVINA 25L X HV ELECTRICAL SCHEMES WITH YASKAWA INVERTER 440 480 Volt LAVINA 25L X HV ELECTRICAL SCHEMES YASKAWA CONNECTION MAIN CIRCUIT TERMINALS Figure 7 4 scheme 1 The motor is conne...

Page 16: ...d Felt Ring By loosening four Hex cap flange bolts Fig 8 2 3 the adaptor comes loose Unscrew the six screws of the cap Fig 8 2 4 holding the felt ring Take out the Felt Ring adaptor and V Ring Mount t...

Page 17: ...rehead of the adaptor and then tight evenly the four bolts Tightening force of the bolts has to be 22 25N m 16 18 ft lbs Mounting the holder without retaining washer Fig 8 3 2 is INADMISSIBLE because...

Page 18: ...he screw Fig 8 4 5 ATTENTION NEVER OVER TENSION THE CHAIN THE CHAIN WILL BE DAMAGED 8 5 MOUNTING NEW PLANETARY CHAIN The planetary chain is replaced with new one when the step drive of the chain tensi...

Page 19: ...ner nut To tension the chain screw the outer nut Fig 8 4 6 The tensioner of the planetary chain should allow chain sagging 3 5mm 1 8 3 16 in controlled in span X Fig 8 4 7 When ready screw the two nut...

Page 20: ...y be fitted without force Installation with the use of force is NOT permissible at any time as this can damage the high quality low stretch tension cord and other components This damage is often not v...

Page 21: ...tral thread free Fig 8 7 14 Fig 8 7 15 Insert the screws up to revolution and by alternating until the conical sleeve pull up the belt pulley The conical sleeve must be aligned in height with the belt...

Page 22: ...8 8 3 You will need magnetic deep metric socket 10mm with outside diameter not more than 11 16 in to unscrew the six bolts Fig 8 8 3 Fig 8 8 4 Fig 8 8 5 Driven Chain Wheel is composed by two symmetri...

Page 23: ...fig 8 10 3 8 11 MOTOR CONNECTION In case the motor is being replaced please follow the cable connections in the figures below Fig 8 11 1 and Fig 8 11 2 Lavina 25L X The motor is connected in Delta Tr...

Page 24: ...e User Manual Original Language Lavina 25L X Lavina 25L X HV 1 2015 24 8 12 FAULT DIAGNOSIS INVERTER YASKAWA V1000 Pages are referring to Yaskawa Electric SIEP C710606 18A YASKAWA AC Drive V1000 Techn...

Page 25: ...Superabrasive User Manual Original Language Lavina 25L X Lavina 25L X HV 1 2015 25...

Page 26: ...or a local distribut or where a professional disposal complying with the environment laws and directives is guaranteed 10 MANUFACTURER S CONTACTS If you need to contact Superabrasive Inc with technica...

Page 27: ...07 00 00 02 L Left Fork 1 1 1 L25SPS 07 00 00 02 R Right Fork 1 2 M8X16DIN912 Screw 6 3 M8X20DIN7991 Screw 2 4 L25X 19 00 00 Top Cover Assembly 1 5 M6X10ISO7380F Screw 5 6 L25NSPS 07 00 00 05 Back Wei...

Page 28: ...ion Pcs 1 D4X10DIN7337 LF12 Rivet 19 2 M4DIN9021A Washer 19 3 L25SPS 05 00 00 01 Ring 1 4 L25SPS 05 00 00 02 Guard 1 5 LAVINA 25L X BOTTOM COVER 1 PARTS No Item No Description Pcs 1 A41 00 00 Tool Hol...

Page 29: ...ller Assembly 2 10 L25SPS 00 00 00 34 Distance Ring 1 11 A10013943 Retaining Ring 1 12 L25X 11 00 00 Pulley Unit Assembly 3 12 1 M8X35DIN6921 Bolt 4 13 TWVA01200 V Ring Type A 1 14 08B 1 78 Chain 1 15...

Page 30: ...Pulley Unit Assembly 1 8 8 L25X 10 00 44 Front Washer 1 9 9 M5X12DIN912 Screw 1 7 LAVINA 25L X BOTTOM COVER 2 PARTS No Item No Description Pcs 1 HP645 5MHP15 Timing Belts 1 2 HL2400 8MHL50 Timing Bel...

Page 31: ...etc No Item No Description Pcs 1 A41 10 00 Quick Change Assembly 1 1 1 A31 12 00 Keylock Set 1 1 2 A41 11 00 Quick Change plate 1 1 3 A41 12 00 Security set 1 1 3 1 A41 00 05 Washer A41 1 2 A25 00 10...

Page 32: ...0 A33 10 00 Tank Assembly 1 11 L25P 02 00 00 01 Top Bracket 1 12 M5UN732 Washer 1 13 T34391 Knob Bolt 1 14 See table 11 pos 14 Water Pump 1 15 L25S 20 00 26 Guard 1 16 M5DIN985 Nut 4 17 M5X20DIN933 Bo...

Page 33: ...Electro Motor 1 4 2 L25S 30 02 02 Cable 1 18 L25S 30 11 09 Inverter Yaskawa V1000 1 5 L25LS 30 10 00 Metal box 1 19 L20NS 30 10 04 Potentiometer 1 6 L25LS 30 11 00 Metal box plate 1 20 L20NS 30 10 05...

Page 34: ...2 S255 Electro Motor 1 5 L25LHVX 30 10 00 Metal Box 1 18 L25LHVS 30 11 09 Inverter Yaskawa V1000 1 6 L25LHVX 30 11 00 Metal Box Plate 1 19 L20NS 30 10 04 Potentiometer 1 7 L20NS 30 11 01 Circuit Break...

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