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Superabrasive LAVINA 25L-X, User Manual

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Superabrasive LAVINA 25L-X User Manual Download Page 29

Superabrasive

 

 

User

 

Manual

  

Original

 

Language

 

Lavina®

 

25L

‐

X

 

/

 

Lavina®

 

25L

‐

X

‐

HV

   

1/2015

 

29

 

 
 
 
 
 
 

 
 
 
 
 
 
 
 
 

 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

 
 
 
 
 
 

 

 
 

 

 

 

6.

 

LAVINA®

 

25L

‐

X

  

PLANETARY

 

DRIVE

 

PARTS

 

No. Item 

No.  Description 

Pcs. 

1   M6X16DIN912 

Screw 

4 

2   L25X-03.00.00 

Pulley 

1 

3   M16X35DIN7991 

Screw 

1 

4   L25LX-10.00.55 

Front 

Washer 

1 

5   L25LX.10.10.00 

Central 

Pulley  1 

6  

B65DIN471 

Retaining 

Ring  1 

7  

М

6

х

16DIN7991 Screw 6 

8   L25X-10.00.17 

Cap 

1 

9  

6013 

Roller 

Assembly  2 

10  L25SPS-00.00.00.34  Distance 

Ring 

1 

11  

A10013943 

Retaining 

Ring 

1 

12 

 

L25X-11.00.00 

Pulley Unit Assembly 

3 

12.1 M8X35DIN6921 

Bolt 

4 

13 

 

TWVA01200 

V-Ring Type A 

1 

14  

08B-1-78 

Chain

 

1 

15   M6X16DIN6921 

Bolt 

8 

16  

L25X-15.00.12 

Chain

 

Pulley 

2 

17  

L25X-15.00.03 

Flange 

1 

18   L25LX-15.20.00 

Base 

plate 

1 

19   M8X16DIN7991 

Screw 

4 

20   M16X35DIN933 

Bolt 

4 

21  

M16DIN127B 

Spring 

Washer 

4 

22  

M16DIN125A 

Washer 

4 

23 

 S255  Electro 

Motor 

1 

23.1 DIN6885A12X8X36 

Key 

1 

24  

D4X2X850 

Seal 

1 

25 

 L25X-17.00.00 

Chain

 

Tensioner

 

1 

25.1 M10X35DIN6921 

Bolt 

1 

25.2 M10x35DIN912 

Screw 

1 

Summary of Contents for LAVINA 25L-X

Page 1: ...LAVINA 25L X User Manual Tech Support Line 800 987 8403 www superabrasive com info superabrasive us...

Page 2: ...Superabrasive User Manual Original Language Lavina 25L X Lavina 25L X HV 1 2015 2...

Page 3: ...n Wear parts are not warranted Superabrasive is not liable for defects arising out of use of non OEM parts The Warranty is void if the purchaser has not followed the maintenance plan stipulated by the...

Page 4: ...onnection Main Circuit Terminals 14 Lavina 25L X HV Electrical Schemes With Yaskawa Inverter 15 Lavina 25L X HV Electrical Schemes Yaskawa Connection Main Circuit Terminals 15 8 Troubleshooting 16 Ind...

Page 5: ...s made of two main component sections MAIN DESIGN The two main component sections are the carriage and main head The handle Fig 1 2 on the frame is adjustable in height and allows the operator to work...

Page 6: ...can be used for renovation as well as for polishing The machine is designed for dry or wet use When using it dry use a vacuum of appropriate size For more information please refer to the chapter on h...

Page 7: ...y plate for the QuickChange pads The emergency break must be clear and working The tool protector must be working The machine must be clean Never operate the machine in the rain Confirm that there are...

Page 8: ...sure the head is a stable upright position for mounting dismounting the tool Ensure that the water tank is empty before flipping the machine Pull the head in upright position Fig 3 6 2 LIFTING Lifting...

Page 9: ...L UNIT The operator can choose the water sprayer in the front when the tap is in the horizontal position Fig 4 1 the water will spray under the cover of the machine when the level is in the vertical p...

Page 10: ...he vacuum unit Finally hold the machine firmly and push the RUN button 11 OPERATING THE MACHINE Guide the machine in straight lines across the floor and with each new line overlap a little bit of the...

Page 11: ...ig 5 2 The additional weights depend on the tools it is not always possible to ass weights Some tools work too aggressively and the machine can stop The weight can be ordered with item number A08 00 0...

Page 12: ...cations They are 3 inch with included Velcro back attachment NATO polishing discs feature a special resin formula designed for both wet and dry applications and a unique design with wide channels allo...

Page 13: ...l not fly away if the buffers get damaged The QuickChange should be clean also CHECK EVERY 200 WORKING HOURS Every 200 working hours the operator should inspect all parts of the machine carefully Most...

Page 14: ...ina 25L X HV 1 2015 14 Lavina 25L X Electrical schemes with Yaskawa Inverter 200 240 Volt LAVINA 25L X ELECTRICAL SCHEMES YASKAWA CONNECTION MAIN CIRCUIT TERMINALS The motor is connected in Delta tria...

Page 15: ...X HV 1 2015 15 LAVINA 25L X HV ELECTRICAL SCHEMES WITH YASKAWA INVERTER 440 480 Volt LAVINA 25L X HV ELECTRICAL SCHEMES YASKAWA CONNECTION MAIN CIRCUIT TERMINALS Figure 7 4 scheme 1 The motor is conne...

Page 16: ...d Felt Ring By loosening four Hex cap flange bolts Fig 8 2 3 the adaptor comes loose Unscrew the six screws of the cap Fig 8 2 4 holding the felt ring Take out the Felt Ring adaptor and V Ring Mount t...

Page 17: ...rehead of the adaptor and then tight evenly the four bolts Tightening force of the bolts has to be 22 25N m 16 18 ft lbs Mounting the holder without retaining washer Fig 8 3 2 is INADMISSIBLE because...

Page 18: ...he screw Fig 8 4 5 ATTENTION NEVER OVER TENSION THE CHAIN THE CHAIN WILL BE DAMAGED 8 5 MOUNTING NEW PLANETARY CHAIN The planetary chain is replaced with new one when the step drive of the chain tensi...

Page 19: ...ner nut To tension the chain screw the outer nut Fig 8 4 6 The tensioner of the planetary chain should allow chain sagging 3 5mm 1 8 3 16 in controlled in span X Fig 8 4 7 When ready screw the two nut...

Page 20: ...y be fitted without force Installation with the use of force is NOT permissible at any time as this can damage the high quality low stretch tension cord and other components This damage is often not v...

Page 21: ...tral thread free Fig 8 7 14 Fig 8 7 15 Insert the screws up to revolution and by alternating until the conical sleeve pull up the belt pulley The conical sleeve must be aligned in height with the belt...

Page 22: ...8 8 3 You will need magnetic deep metric socket 10mm with outside diameter not more than 11 16 in to unscrew the six bolts Fig 8 8 3 Fig 8 8 4 Fig 8 8 5 Driven Chain Wheel is composed by two symmetri...

Page 23: ...fig 8 10 3 8 11 MOTOR CONNECTION In case the motor is being replaced please follow the cable connections in the figures below Fig 8 11 1 and Fig 8 11 2 Lavina 25L X The motor is connected in Delta Tr...

Page 24: ...e User Manual Original Language Lavina 25L X Lavina 25L X HV 1 2015 24 8 12 FAULT DIAGNOSIS INVERTER YASKAWA V1000 Pages are referring to Yaskawa Electric SIEP C710606 18A YASKAWA AC Drive V1000 Techn...

Page 25: ...Superabrasive User Manual Original Language Lavina 25L X Lavina 25L X HV 1 2015 25...

Page 26: ...or a local distribut or where a professional disposal complying with the environment laws and directives is guaranteed 10 MANUFACTURER S CONTACTS If you need to contact Superabrasive Inc with technica...

Page 27: ...07 00 00 02 L Left Fork 1 1 1 L25SPS 07 00 00 02 R Right Fork 1 2 M8X16DIN912 Screw 6 3 M8X20DIN7991 Screw 2 4 L25X 19 00 00 Top Cover Assembly 1 5 M6X10ISO7380F Screw 5 6 L25NSPS 07 00 00 05 Back Wei...

Page 28: ...ion Pcs 1 D4X10DIN7337 LF12 Rivet 19 2 M4DIN9021A Washer 19 3 L25SPS 05 00 00 01 Ring 1 4 L25SPS 05 00 00 02 Guard 1 5 LAVINA 25L X BOTTOM COVER 1 PARTS No Item No Description Pcs 1 A41 00 00 Tool Hol...

Page 29: ...ller Assembly 2 10 L25SPS 00 00 00 34 Distance Ring 1 11 A10013943 Retaining Ring 1 12 L25X 11 00 00 Pulley Unit Assembly 3 12 1 M8X35DIN6921 Bolt 4 13 TWVA01200 V Ring Type A 1 14 08B 1 78 Chain 1 15...

Page 30: ...Pulley Unit Assembly 1 8 8 L25X 10 00 44 Front Washer 1 9 9 M5X12DIN912 Screw 1 7 LAVINA 25L X BOTTOM COVER 2 PARTS No Item No Description Pcs 1 HP645 5MHP15 Timing Belts 1 2 HL2400 8MHL50 Timing Bel...

Page 31: ...etc No Item No Description Pcs 1 A41 10 00 Quick Change Assembly 1 1 1 A31 12 00 Keylock Set 1 1 2 A41 11 00 Quick Change plate 1 1 3 A41 12 00 Security set 1 1 3 1 A41 00 05 Washer A41 1 2 A25 00 10...

Page 32: ...0 A33 10 00 Tank Assembly 1 11 L25P 02 00 00 01 Top Bracket 1 12 M5UN732 Washer 1 13 T34391 Knob Bolt 1 14 See table 11 pos 14 Water Pump 1 15 L25S 20 00 26 Guard 1 16 M5DIN985 Nut 4 17 M5X20DIN933 Bo...

Page 33: ...Electro Motor 1 4 2 L25S 30 02 02 Cable 1 18 L25S 30 11 09 Inverter Yaskawa V1000 1 5 L25LS 30 10 00 Metal box 1 19 L20NS 30 10 04 Potentiometer 1 6 L25LS 30 11 00 Metal box plate 1 20 L20NS 30 10 05...

Page 34: ...2 S255 Electro Motor 1 5 L25LHVX 30 10 00 Metal Box 1 18 L25LHVS 30 11 09 Inverter Yaskawa V1000 1 6 L25LHVX 30 11 00 Metal Box Plate 1 19 L20NS 30 10 04 Potentiometer 1 7 L20NS 30 11 01 Circuit Break...

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