Superabrasive LAVINA 25L-X User Manual Download Page 10

Superabrasive

 

 

User

 

Manual

  

Original

 

Language

 

Lavina®

 

25L

X

 

/

 

Lavina®

 

25L

X

HV

   

1/2015

 

10

 

THE

 

CONTROL

 

BOARD

 

1.

 

Power

 

cable

 

plug

 

 

2.

 

Lamp

 

cable

 

gland

 

 

3.

 

Digital

 

RPM

 

indicator

 

Indicates

 

the

 

revolution

 

per

 

minute

 

of

 

the

 

grinding

 

plates

 

(not

 

the

 

revolution

 

per

 

minute

 

of

 

the

 

entire

 

4.

 

ALARM/Reset

 

button

 

resets

 

the

 

alarm

 

of

 

the

 

inverter

.Button

 

lights

 

blue

 

when

 

the

 

inverter

 

goes

 

into

 

alarm

 

mode

 

5.

 

Water

 

pump

 

switch

 

Lights

 

orange

 

when

 

the

 

water

 

pump

 

is

 

working.

 

6.

 

Power

 

led

 

lights

 

green

 

when

 

the

 

power

 

is

 

on

 

 

7.

 

Forward/Reverse

 

switch

 

choose

 

forward

 

for

 

clockwise

 

rotation

 

of

 

the

 

grinding

 

plates

 

or

 

reverse

 

for

 

anti

clockwise

 

rotation

 

of

 

the

 

grinding

 

plates

 

(Recommended

 

)

 

 

Preferred

 

operating

 

direction

 

is

 

when

 

the

 

switch

 

is

 

on

 

position

 

F.

 

The

 

proper

 

direction

 

of

 

rotation

 

of

 

the

 

motor

 

(anti

clockwise)

 

is

 

indicated

 

by

 

arrow

 

on

 

its

 

cover.

   

8.

 

Potentiometer

  

changes

 

the

 

RPM

 

of

 

the

 

grinding

 

plates

 

from

 

300

1100

 

rpm

 

9.

 

READY

 

OFF

 

/

 

ON

 

switch.

 

Turning

 

ON

 

the

 

switch,

 

it

 

lights

 

showing

 

that

 

the

 

machine

 

is

 

in

 

standby

 

mode.

   

Turning

 

OFF

 

the

 

switch,

 

it

 

lights

 

off

 

showing

 

the

 

machine

 

is

 

out

 

of

 

standby

 

mode.

 

After

 

releasing

 

the

 

switch

 

it

 

goes

 

back

 

in

 

central

 

position.

  

10.

 

STOP

 

button

 

stops

 

the

 

motor

 

11.

 

RUN

 

button

 

starts

 

the

 

motor

 

12.

 

Emergency

 

button

 

used

 

in

 

Emergency

 

situations

 

for

 

stopping

 

the

 

motor.

STARTING

 

THE

 

MACHINE

 

First,

 

follow

 

the

 

directions

 

in

 

chapter

 

Safety

 

Devices

 

and

 

Safety

 

Instructions.

 

Next,

 

pull

 

the

 

emergency

 

stop

 

(12)

 

turn

 

the

 

Ready

 

switch

 

(Fig.

 

4.6

  

9)

 

in

 

position

 

ON

 

to

 

put

 

the

 

machine

 

in

 

standby

 

mode.

 

Check

 

the

 

potentiometer

 

(8)

 

and

 

ensure

 

that

 

it

 

is

 

set

 

at

 

the

 

working

 

speed.

 

If

 

working

 

wet,

 

add

 

water

 

to

 

the

 

floor

 

surface.

 

If

 

working

 

dry,

 

omit

 

this

 

step,

 

and

 

instead,

 

switch

 

on

 

the

 

vacuum

 

unit.

 

Finally,

 

hold

 

the

 

machine

 

firmly

 

and

 

push

 

the

 

RUN

 

button

 

(11).

 

 

OPERATING

 

THE

 

MACHINE

 

Guide

 

the

 

machine

 

in

 

straight

 

lines

 

across

 

the

 

floor,

 

and

 

with

 

each

 

new

 

line

 

overlap

 

a

 

little

 

bit

 

of

 

the

 

previously

 

completed

 

surface.

 

Work

 

at

 

a

 

constant

 

speed,

 

allowing

 

the

 

tools

 

time

 

to

 

work

 

at

 

a

 

speed

 

appropriate

 

for

 

the

 

tools’

 

grit

 

size.

 

Avoid

 

vibrations.

 

Do

 

not

 

stop

 

the

 

Lavina®

 

X

 

on

 

one

 

spot

 

while

 

the

 

tools

 

are

 

still

 

working

 

because

 

they

 

will

 

leave

 

marks

 

on

 

the

 

floors’

 

surface.

 

When

 

working

 

wet,

 

first

 

choose

 

the

 

water

 

tap

 

(Fig.4.2)

 

and

 

the

 

position

 

for

 

the

 

water

 

feed,

 

periodically

 

start

 

to

 

pump

 

and

 

release

 

water

 

onto

 

the

 

floor’s

 

surface

 

(Fig.4.6

 

Pos.6).

 

When

 

working

 

dry,

 

check

 

the

 

floor’s

 

surface

 

periodically

 

to

 

ensure

 

that

 

dust

 

is

 

not

 

accumulating

 

on

 

the

 

surface,

 

also

 

check

 

regularly

 

to

 

make

 

sure

 

your

 

vacuum

 

is

 

working

 

properly.

  

 

STOPPING

 

THE

 

MACHINE

 

The

 

stopping

 

of

 

the

 

machine

 

must

 

be

 

done

 

gradually

 

until

 

the

 

motor

 

stops.

 

Do

 

not

 

stop

 

moving

 

the

 

machine

 

before

 

arresting

 

the

 

Motor,

 

as

 

the

 

tools

 

could

 

damage

 

the

 

surface.

  

To

 

stop

 

the

 

machine:

 

1.Push

 

the

 

STOP

 

button

 

(10)

 

.

  

2.Turn

 

the

 

OFF/ON

 

(9)

 

switch

 

 

in

 

position

 

 

OFF,

 

this

 

will

 

cut

 

the

 

voltage

 

to

 

the

 

invertor

 

and

 

the

 

green

 

light

 

will

 

turn

 

off.

  

While

 

working

 

do

 

not

 

turn

 

off

 

directly

 

from

 

the

 

switch

   

READY

 

OFF

 

/

 

ON

 

or

 

from

 

the

 

Emergency

 

Stop,

 

but

 

follow

 

the

 

above

 

mentioned

 

steps

 

1

 

and

 

2.

   

 

Use

 

the

 

Emergency

 

button

 

(12)

 

only

 

in

 

emergency.

                       

Remember

 

not

 

to

 

hold

 

the

 

machine

 

in

 

one

 

spot

 

before

 

turning

 

off

 

the

 

motormotor.

  

 

ALARM

 

The

 

Reset

 

button

 

(4)

 

will

 

light

 

when

 

the

 

inverter

 

goes

 

in

 

alarm

 

mode.

 

The

 

most

 

common

 

failure

 

is

 

motor

 

in

 

overload.

 

To

 

reset

 

the

 

mode

 

push

 

reset

 

button

 

(4).

 

A

 

code

 

on

 

the

 

inverter’s

 

display

 

indicates

 

the

 

type

 

of

 

the

 

alarm.

  

When

 

the

 

same

 

alarm

 

is

 

repeated

 

several

 

times

 

it

 

is

 

obligatory

 

to

 

find

 

and

 

eliminate

 

the

  

reason

 

for

 

it,

 

otherwise

 

the

 

inverter

 

can

 

be

 

damaged.

   

8

 

9

 

10

 

11

 

12

 

1

 

2

 

4

 

5

 

6

 

7

 

3

 

Figure 4.6 

Summary of Contents for LAVINA 25L-X

Page 1: ...LAVINA 25L X User Manual Tech Support Line 800 987 8403 www superabrasive com info superabrasive us...

Page 2: ...Superabrasive User Manual Original Language Lavina 25L X Lavina 25L X HV 1 2015 2...

Page 3: ...n Wear parts are not warranted Superabrasive is not liable for defects arising out of use of non OEM parts The Warranty is void if the purchaser has not followed the maintenance plan stipulated by the...

Page 4: ...onnection Main Circuit Terminals 14 Lavina 25L X HV Electrical Schemes With Yaskawa Inverter 15 Lavina 25L X HV Electrical Schemes Yaskawa Connection Main Circuit Terminals 15 8 Troubleshooting 16 Ind...

Page 5: ...s made of two main component sections MAIN DESIGN The two main component sections are the carriage and main head The handle Fig 1 2 on the frame is adjustable in height and allows the operator to work...

Page 6: ...can be used for renovation as well as for polishing The machine is designed for dry or wet use When using it dry use a vacuum of appropriate size For more information please refer to the chapter on h...

Page 7: ...y plate for the QuickChange pads The emergency break must be clear and working The tool protector must be working The machine must be clean Never operate the machine in the rain Confirm that there are...

Page 8: ...sure the head is a stable upright position for mounting dismounting the tool Ensure that the water tank is empty before flipping the machine Pull the head in upright position Fig 3 6 2 LIFTING Lifting...

Page 9: ...L UNIT The operator can choose the water sprayer in the front when the tap is in the horizontal position Fig 4 1 the water will spray under the cover of the machine when the level is in the vertical p...

Page 10: ...he vacuum unit Finally hold the machine firmly and push the RUN button 11 OPERATING THE MACHINE Guide the machine in straight lines across the floor and with each new line overlap a little bit of the...

Page 11: ...ig 5 2 The additional weights depend on the tools it is not always possible to ass weights Some tools work too aggressively and the machine can stop The weight can be ordered with item number A08 00 0...

Page 12: ...cations They are 3 inch with included Velcro back attachment NATO polishing discs feature a special resin formula designed for both wet and dry applications and a unique design with wide channels allo...

Page 13: ...l not fly away if the buffers get damaged The QuickChange should be clean also CHECK EVERY 200 WORKING HOURS Every 200 working hours the operator should inspect all parts of the machine carefully Most...

Page 14: ...ina 25L X HV 1 2015 14 Lavina 25L X Electrical schemes with Yaskawa Inverter 200 240 Volt LAVINA 25L X ELECTRICAL SCHEMES YASKAWA CONNECTION MAIN CIRCUIT TERMINALS The motor is connected in Delta tria...

Page 15: ...X HV 1 2015 15 LAVINA 25L X HV ELECTRICAL SCHEMES WITH YASKAWA INVERTER 440 480 Volt LAVINA 25L X HV ELECTRICAL SCHEMES YASKAWA CONNECTION MAIN CIRCUIT TERMINALS Figure 7 4 scheme 1 The motor is conne...

Page 16: ...d Felt Ring By loosening four Hex cap flange bolts Fig 8 2 3 the adaptor comes loose Unscrew the six screws of the cap Fig 8 2 4 holding the felt ring Take out the Felt Ring adaptor and V Ring Mount t...

Page 17: ...rehead of the adaptor and then tight evenly the four bolts Tightening force of the bolts has to be 22 25N m 16 18 ft lbs Mounting the holder without retaining washer Fig 8 3 2 is INADMISSIBLE because...

Page 18: ...he screw Fig 8 4 5 ATTENTION NEVER OVER TENSION THE CHAIN THE CHAIN WILL BE DAMAGED 8 5 MOUNTING NEW PLANETARY CHAIN The planetary chain is replaced with new one when the step drive of the chain tensi...

Page 19: ...ner nut To tension the chain screw the outer nut Fig 8 4 6 The tensioner of the planetary chain should allow chain sagging 3 5mm 1 8 3 16 in controlled in span X Fig 8 4 7 When ready screw the two nut...

Page 20: ...y be fitted without force Installation with the use of force is NOT permissible at any time as this can damage the high quality low stretch tension cord and other components This damage is often not v...

Page 21: ...tral thread free Fig 8 7 14 Fig 8 7 15 Insert the screws up to revolution and by alternating until the conical sleeve pull up the belt pulley The conical sleeve must be aligned in height with the belt...

Page 22: ...8 8 3 You will need magnetic deep metric socket 10mm with outside diameter not more than 11 16 in to unscrew the six bolts Fig 8 8 3 Fig 8 8 4 Fig 8 8 5 Driven Chain Wheel is composed by two symmetri...

Page 23: ...fig 8 10 3 8 11 MOTOR CONNECTION In case the motor is being replaced please follow the cable connections in the figures below Fig 8 11 1 and Fig 8 11 2 Lavina 25L X The motor is connected in Delta Tr...

Page 24: ...e User Manual Original Language Lavina 25L X Lavina 25L X HV 1 2015 24 8 12 FAULT DIAGNOSIS INVERTER YASKAWA V1000 Pages are referring to Yaskawa Electric SIEP C710606 18A YASKAWA AC Drive V1000 Techn...

Page 25: ...Superabrasive User Manual Original Language Lavina 25L X Lavina 25L X HV 1 2015 25...

Page 26: ...or a local distribut or where a professional disposal complying with the environment laws and directives is guaranteed 10 MANUFACTURER S CONTACTS If you need to contact Superabrasive Inc with technica...

Page 27: ...07 00 00 02 L Left Fork 1 1 1 L25SPS 07 00 00 02 R Right Fork 1 2 M8X16DIN912 Screw 6 3 M8X20DIN7991 Screw 2 4 L25X 19 00 00 Top Cover Assembly 1 5 M6X10ISO7380F Screw 5 6 L25NSPS 07 00 00 05 Back Wei...

Page 28: ...ion Pcs 1 D4X10DIN7337 LF12 Rivet 19 2 M4DIN9021A Washer 19 3 L25SPS 05 00 00 01 Ring 1 4 L25SPS 05 00 00 02 Guard 1 5 LAVINA 25L X BOTTOM COVER 1 PARTS No Item No Description Pcs 1 A41 00 00 Tool Hol...

Page 29: ...ller Assembly 2 10 L25SPS 00 00 00 34 Distance Ring 1 11 A10013943 Retaining Ring 1 12 L25X 11 00 00 Pulley Unit Assembly 3 12 1 M8X35DIN6921 Bolt 4 13 TWVA01200 V Ring Type A 1 14 08B 1 78 Chain 1 15...

Page 30: ...Pulley Unit Assembly 1 8 8 L25X 10 00 44 Front Washer 1 9 9 M5X12DIN912 Screw 1 7 LAVINA 25L X BOTTOM COVER 2 PARTS No Item No Description Pcs 1 HP645 5MHP15 Timing Belts 1 2 HL2400 8MHL50 Timing Bel...

Page 31: ...etc No Item No Description Pcs 1 A41 10 00 Quick Change Assembly 1 1 1 A31 12 00 Keylock Set 1 1 2 A41 11 00 Quick Change plate 1 1 3 A41 12 00 Security set 1 1 3 1 A41 00 05 Washer A41 1 2 A25 00 10...

Page 32: ...0 A33 10 00 Tank Assembly 1 11 L25P 02 00 00 01 Top Bracket 1 12 M5UN732 Washer 1 13 T34391 Knob Bolt 1 14 See table 11 pos 14 Water Pump 1 15 L25S 20 00 26 Guard 1 16 M5DIN985 Nut 4 17 M5X20DIN933 Bo...

Page 33: ...Electro Motor 1 4 2 L25S 30 02 02 Cable 1 18 L25S 30 11 09 Inverter Yaskawa V1000 1 5 L25LS 30 10 00 Metal box 1 19 L20NS 30 10 04 Potentiometer 1 6 L25LS 30 11 00 Metal box plate 1 20 L20NS 30 10 05...

Page 34: ...2 S255 Electro Motor 1 5 L25LHVX 30 10 00 Metal Box 1 18 L25LHVS 30 11 09 Inverter Yaskawa V1000 1 6 L25LHVX 30 11 00 Metal Box Plate 1 19 L20NS 30 10 04 Potentiometer 1 7 L20NS 30 11 01 Circuit Break...

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