Superabrasive LAVINA 25L-X User Manual Download Page 6

Superabrasive

 

 

User

 

Manual

  

Original

 

Language

 

Lavina®

 

25L

X

 

/

 

Lavina®

 

25L

X

HV

   

1/2015

 

6

 

 

VACUUM

 

CONNECTION

 

A

 

connection

 

for

 

a

 

vacuum

 

dust

 

extractor

 

is

 

located

 

on

 

the

 

carriage.

 

The

 

Lavina®

 

X

 

machine

 

does

 

not

 

include

 

a

 

vacuum

 

dust

 

extractor.

 

The

 

customer

 

must

 

purchase

 

the

 

vacuum

 

dust

 

extractor

 

separately.

 

The

 

hose

 

of

 

the

 

vacuum

 

extractor

 

must

 

be

 

Ø

 

50

 

mm

 

and

 

can

 

be

 

glided

 

over

 

the

 

pipe.

 

The

 

vacuum

 

dust

 

extractor

 

must

 

be

 

adapted

 

for

 

floor

 

grinders

 

and

 

have

 

a

 

minimum

 

air

 

displacement

 

of

 

320m3/h

 

with

 

a

 

negative

 

vacuum

 

of

 

21

 

kPa.

  

 

TECHNICAL

  

DATA

  

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

VIBRATIONS

 

The

 

vibrations

 

of

 

the

 

machine

 

are

 

within

 

the

 

limits

 

of

 

directives

 

and

 

harmonized

 

standards

 

from

 

the

 

European

 

Union

 

when

 

the

 

Lavina®

 

X

 

is

 

operated

 

with

 

the

 

recommended

 

tools

 

and

 

in

 

normal

 

conditions.

 

 

SONOROUS

  

EMISSIONS

 

The

 

sonorous

 

emissions

 

are

 

within

 

the

 

limits

 

of

 

directives

 

and

 

harmonized

 

standards

 

from

 

the

 

European

 

Union

 

when

 

the

 

 

Lavina®X

 

is

 

operated

 

with

 

the

 

recommended

 

tools

 

and

 

in

 

normal

 

conditions.

 

However,

 

as

 

previously

 

stated,

 

the

 

operator

 

must

 

wear

 

ear

 

protectors.

 

 

LABEL

 

DATA

 

The

 

data

 

on

 

the

 

label

 

provides

 

the

 

correct

 

Voltage

 

and

 

kW

 

(needed

 

for

 

operational

 

purposes);

 

Weight

 

(needed

 

for

 

transportation

 

purposes);

 

production

 

year

 

and

 

serial

 

number

 

(needed

 

for

 

maintenance

 

purposes).

 

 

CUSTOMER

 

SERVICE

 

For

 

customer

 

assistance

 

and

 

technical

 

support

 

call

 

your

 

local

 

distributor

 

or

 

call

 

Superabrasive

 

Inc.

 

at

  

1

800

987

8403

 

or

 

visit

 

us

 

at:

 

www.superabrasive.com

 

,

 

where

 

you

 

can

 

download

 

a

 

copy

 

of

 

this

 

manual.

 

 

2.

 

SAFETY

 

INSTRUCTIONS

 

RECOMMENDED

 

USE

 

 

The

 

Lavina®

 

X

 

machine

 

is

 

designed

 

and

 

manufactured

 

to

 

grind

 

and

 

polish

 

concrete,

 

terrazzo,

 

and

 

natural

 

stone

 

floors.

 

It

 

can

 

be

 

used

 

for

 

renovation

 

as

 

well

 

as

 

for

 

polishing.

 

The

 

machine

 

is

 

designed

 

for

 

dry

 

or

 

wet

 

use.

 

When

 

using

 

it

 

dry,

 

use

 

a

 

vacuum

 

of

 

appropriate

 

size.

 

For

 

more

 

information,

 

please

 

refer

 

to

 

the

 

chapter

 

on

 

handling

 

the

 

vacuum

 

connection.

  

PROHIBITED

 

USE

 

 

 

The

 

machine

 

MUST

 

NOT

 

be

 

used:

 

 

  

For

 

applications

 

different

 

from

 

the

 

ones

 

stated

 

in

 

the

 

general

 

description

 

chapter.

 

 

  

For

 

non

suitable

 

materials.

 

In

 

environments

 

which:

 

-

 

Possess

 

risks

 

of

 

explosion,

  

-

 

Possess

 

high

 

concentration

 

of

 

powders

 

or

 

oil

 

substances

 

in

 

the

 

air,

  

-

 

Possess

 

risks

 

of

 

fire

 

Feature

 

inclement

 

conditions,

 

-

 

Possess

 

electromagnetic

 

radiation.

 

PREPARATION

 

FOR

 

WORK

 

Make

 

sure

 

that:

 

 

You

 

have

 

closed

 

the

 

work

 

area,

 

so

 

that

 

no

 

person

 

unfamiliar

 

with

 

operating

 

the

 

machine

 

can

 

enter

 

the

 

area.

 

 

 

The

 

tool

 

plate

 

and

 

tools

 

are

 

adjusted

 

to

 

the

 

machine

 

properly.

  

 

There

 

are

 

no

 

missing

 

parts

 

of

 

the

 

machine

 

 

The

 

machine

 

is

 

in

 

upright

 

working

 

position.

  

 

The

 

protection

 

devices

 

are

 

working

 

properly.

  

 

The

 

electrical

 

cable

 

is

 

free

 

to

 

move

 

and

 

follow

 

the

 

machine

 

 

Lavina®

 

25L

X

Lavina®

 

25L

X

HV

 

Voltage/Hz

 

3

 

ph

 

x

 

200

240V

 

50

60Hz

3

 

ph

 

x

 

440

480V

 

50

60Hz

 

Amperage

 

Max

 

45

 

Amps

Max

 

30

 

Amps

 

Power

 

11

 

kW

 

15

 

HP

11

 

kW

15

 

HP

 

Tool

 

holder

 

rpm

 

300

1100

 

rpm

300

1100

 

rpm

 

Working

 

width

 

655

 

mm

 

25.8”

655

 

mm

25.8”

 

Tool

 

diameter

 

(QC

 

Plate)

 

3x

 

225

 

mm

 

3x

 

9”

3x

 

225

 

mm

3x

 

9”

 

Weight

 

299

 

kg

 

660lbs

299

 

kg

660lbs

 

Grinding

 

pressure

 

183

 

kg

 

404

 

lbs

183

 

kg

404

 

lbs

 

Additional

 

weight

 

max

 

2x

 

29

 

kg

 

max

 

2x

 

64

 

lbs

max

 

2x

 

29

 

kg

max

 

2x

 

64

 

lbs

 

Application

 

wet

 

and

 

dry

wet

 

and

 

dry

 

Vacuum

 

hose

 

port

 

Yes

 

Yes

Water

 

tank

 

capacity

 

20

 

l

 

5.2

 

gal

20

 

l

5.2

 

gal

 

Water

 

feed

 

with

 

pump

 

(peripheral

 

and

 

front)

with

 

pump

 

(peripheral

 

and

 

front)

 

Cable

 

length

 

17.4

 

m

 

57

 

ft

17.4

 

m

57

 

ft

 

Machine

 

LxWxH

 

1880x690x1180

 

mm

 

74x27.2x46.5”

1880x690x1180

 

mm

74x27.2x46.5”

 

Packing

 

Crate

 

LxWxH

   

1570x730x1100

 

mm

 

61.8x28.7x43.3”

1570x730x1100

 

mm

61.8x28.7x43.3”

 

Summary of Contents for LAVINA 25L-X

Page 1: ...LAVINA 25L X User Manual Tech Support Line 800 987 8403 www superabrasive com info superabrasive us...

Page 2: ...Superabrasive User Manual Original Language Lavina 25L X Lavina 25L X HV 1 2015 2...

Page 3: ...n Wear parts are not warranted Superabrasive is not liable for defects arising out of use of non OEM parts The Warranty is void if the purchaser has not followed the maintenance plan stipulated by the...

Page 4: ...onnection Main Circuit Terminals 14 Lavina 25L X HV Electrical Schemes With Yaskawa Inverter 15 Lavina 25L X HV Electrical Schemes Yaskawa Connection Main Circuit Terminals 15 8 Troubleshooting 16 Ind...

Page 5: ...s made of two main component sections MAIN DESIGN The two main component sections are the carriage and main head The handle Fig 1 2 on the frame is adjustable in height and allows the operator to work...

Page 6: ...can be used for renovation as well as for polishing The machine is designed for dry or wet use When using it dry use a vacuum of appropriate size For more information please refer to the chapter on h...

Page 7: ...y plate for the QuickChange pads The emergency break must be clear and working The tool protector must be working The machine must be clean Never operate the machine in the rain Confirm that there are...

Page 8: ...sure the head is a stable upright position for mounting dismounting the tool Ensure that the water tank is empty before flipping the machine Pull the head in upright position Fig 3 6 2 LIFTING Lifting...

Page 9: ...L UNIT The operator can choose the water sprayer in the front when the tap is in the horizontal position Fig 4 1 the water will spray under the cover of the machine when the level is in the vertical p...

Page 10: ...he vacuum unit Finally hold the machine firmly and push the RUN button 11 OPERATING THE MACHINE Guide the machine in straight lines across the floor and with each new line overlap a little bit of the...

Page 11: ...ig 5 2 The additional weights depend on the tools it is not always possible to ass weights Some tools work too aggressively and the machine can stop The weight can be ordered with item number A08 00 0...

Page 12: ...cations They are 3 inch with included Velcro back attachment NATO polishing discs feature a special resin formula designed for both wet and dry applications and a unique design with wide channels allo...

Page 13: ...l not fly away if the buffers get damaged The QuickChange should be clean also CHECK EVERY 200 WORKING HOURS Every 200 working hours the operator should inspect all parts of the machine carefully Most...

Page 14: ...ina 25L X HV 1 2015 14 Lavina 25L X Electrical schemes with Yaskawa Inverter 200 240 Volt LAVINA 25L X ELECTRICAL SCHEMES YASKAWA CONNECTION MAIN CIRCUIT TERMINALS The motor is connected in Delta tria...

Page 15: ...X HV 1 2015 15 LAVINA 25L X HV ELECTRICAL SCHEMES WITH YASKAWA INVERTER 440 480 Volt LAVINA 25L X HV ELECTRICAL SCHEMES YASKAWA CONNECTION MAIN CIRCUIT TERMINALS Figure 7 4 scheme 1 The motor is conne...

Page 16: ...d Felt Ring By loosening four Hex cap flange bolts Fig 8 2 3 the adaptor comes loose Unscrew the six screws of the cap Fig 8 2 4 holding the felt ring Take out the Felt Ring adaptor and V Ring Mount t...

Page 17: ...rehead of the adaptor and then tight evenly the four bolts Tightening force of the bolts has to be 22 25N m 16 18 ft lbs Mounting the holder without retaining washer Fig 8 3 2 is INADMISSIBLE because...

Page 18: ...he screw Fig 8 4 5 ATTENTION NEVER OVER TENSION THE CHAIN THE CHAIN WILL BE DAMAGED 8 5 MOUNTING NEW PLANETARY CHAIN The planetary chain is replaced with new one when the step drive of the chain tensi...

Page 19: ...ner nut To tension the chain screw the outer nut Fig 8 4 6 The tensioner of the planetary chain should allow chain sagging 3 5mm 1 8 3 16 in controlled in span X Fig 8 4 7 When ready screw the two nut...

Page 20: ...y be fitted without force Installation with the use of force is NOT permissible at any time as this can damage the high quality low stretch tension cord and other components This damage is often not v...

Page 21: ...tral thread free Fig 8 7 14 Fig 8 7 15 Insert the screws up to revolution and by alternating until the conical sleeve pull up the belt pulley The conical sleeve must be aligned in height with the belt...

Page 22: ...8 8 3 You will need magnetic deep metric socket 10mm with outside diameter not more than 11 16 in to unscrew the six bolts Fig 8 8 3 Fig 8 8 4 Fig 8 8 5 Driven Chain Wheel is composed by two symmetri...

Page 23: ...fig 8 10 3 8 11 MOTOR CONNECTION In case the motor is being replaced please follow the cable connections in the figures below Fig 8 11 1 and Fig 8 11 2 Lavina 25L X The motor is connected in Delta Tr...

Page 24: ...e User Manual Original Language Lavina 25L X Lavina 25L X HV 1 2015 24 8 12 FAULT DIAGNOSIS INVERTER YASKAWA V1000 Pages are referring to Yaskawa Electric SIEP C710606 18A YASKAWA AC Drive V1000 Techn...

Page 25: ...Superabrasive User Manual Original Language Lavina 25L X Lavina 25L X HV 1 2015 25...

Page 26: ...or a local distribut or where a professional disposal complying with the environment laws and directives is guaranteed 10 MANUFACTURER S CONTACTS If you need to contact Superabrasive Inc with technica...

Page 27: ...07 00 00 02 L Left Fork 1 1 1 L25SPS 07 00 00 02 R Right Fork 1 2 M8X16DIN912 Screw 6 3 M8X20DIN7991 Screw 2 4 L25X 19 00 00 Top Cover Assembly 1 5 M6X10ISO7380F Screw 5 6 L25NSPS 07 00 00 05 Back Wei...

Page 28: ...ion Pcs 1 D4X10DIN7337 LF12 Rivet 19 2 M4DIN9021A Washer 19 3 L25SPS 05 00 00 01 Ring 1 4 L25SPS 05 00 00 02 Guard 1 5 LAVINA 25L X BOTTOM COVER 1 PARTS No Item No Description Pcs 1 A41 00 00 Tool Hol...

Page 29: ...ller Assembly 2 10 L25SPS 00 00 00 34 Distance Ring 1 11 A10013943 Retaining Ring 1 12 L25X 11 00 00 Pulley Unit Assembly 3 12 1 M8X35DIN6921 Bolt 4 13 TWVA01200 V Ring Type A 1 14 08B 1 78 Chain 1 15...

Page 30: ...Pulley Unit Assembly 1 8 8 L25X 10 00 44 Front Washer 1 9 9 M5X12DIN912 Screw 1 7 LAVINA 25L X BOTTOM COVER 2 PARTS No Item No Description Pcs 1 HP645 5MHP15 Timing Belts 1 2 HL2400 8MHL50 Timing Bel...

Page 31: ...etc No Item No Description Pcs 1 A41 10 00 Quick Change Assembly 1 1 1 A31 12 00 Keylock Set 1 1 2 A41 11 00 Quick Change plate 1 1 3 A41 12 00 Security set 1 1 3 1 A41 00 05 Washer A41 1 2 A25 00 10...

Page 32: ...0 A33 10 00 Tank Assembly 1 11 L25P 02 00 00 01 Top Bracket 1 12 M5UN732 Washer 1 13 T34391 Knob Bolt 1 14 See table 11 pos 14 Water Pump 1 15 L25S 20 00 26 Guard 1 16 M5DIN985 Nut 4 17 M5X20DIN933 Bo...

Page 33: ...Electro Motor 1 4 2 L25S 30 02 02 Cable 1 18 L25S 30 11 09 Inverter Yaskawa V1000 1 5 L25LS 30 10 00 Metal box 1 19 L20NS 30 10 04 Potentiometer 1 6 L25LS 30 11 00 Metal box plate 1 20 L20NS 30 10 05...

Page 34: ...2 S255 Electro Motor 1 5 L25LHVX 30 10 00 Metal Box 1 18 L25LHVS 30 11 09 Inverter Yaskawa V1000 1 6 L25LHVX 30 11 00 Metal Box Plate 1 19 L20NS 30 10 04 Potentiometer 1 7 L20NS 30 11 01 Circuit Break...

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