Superabrasive LAVINA 25L-X, User Manual

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Superabrasive User Manual Original Language Lavina® 25L ‐ X / Lavina® 25L ‐ X ‐ HV 1/2015
4
Warranty And Returns ................................................................. 3
1. General Information ................................................................ 5
Manufacturer ............................................................................... 5
General Description ..................................................................... 5
Machine Characteristics ............................................................... 5
Main Design ................................................................................. 5
Environmental Conditions ........................................................... 5
Electrical Connection ................................................................... 5
Vacuum Connection ..................................................................... 6
Technical Data ............................................................................. 6
Vibrations ..................................................................................... 6
Sonorous Emissions .................................................................... 6
Label Data .................................................................................... 6
Customer Service ......................................................................... 6
2. Safety Instructions .................................................................. 6
Recommended Use ............................................................. 6
Prohibited Use ................................................................... 6
Preparation For Work .................................................................. 6
Protection Devices ............................................... 7
Arrest Functions ................................................................... 7
Safe Use ............................................................................ 7
Residual Risks ................................................................... 7
Before You Begin .................................................................. 7
Operating Machine .............................................................. 7
After Work Is Completed ............................................................. 7
The Work Area ................................................................. 7
Personal Protective ............................................................. 7
Equipment (Ppe) .......................................................................... 7
Operator ........................................................................... 7
3. Handling And Transportation ................................................. 8
Splitting The Carriage From The Mainhead ................................. 8
Lift The Machine From Working To Tool Mounting Position ....... 8
Lifting ........................................................................................... 8
Adjusting The Handle ................................................................... 8
Storage ......................................................................................... 9
4. Operation ................................................................................ 9
Preliminary Controls .................................................................... 9
Water Flow Control Unit .............................................................. 9
Adjusting And Mounting Tools..................................................... 9
The Control Board ...................................................................... 10
Starting The Machine ................................................................. 10
Operating The Machine ............................................................. 10
Stopping The Machine ............................................................... 10
Alarm ......................................................................................... 10
5. Tools And Accessories ........................................................... 11
Weights ...................................................................................... 11
Tool Holder Key .......................................................................... 11
Foam Plate ................................................................................. 11
Security Plate For Quickchange Pads ......................................... 11
6. Popular Tools ......................................................................... 12
Recommended Tools ................................................................. 12
7. Maintenance And Inspection ................................................ 13
Cleaning ..................................................................................... 13
Check Daily ................................................................................ 13
Check Every 200 Working Hours ................................................ 13
Check Every 400 Working Hours ................................................ 13
Vacuum ...................................................................................... 13
Water Leaks ............................................................................... 13
Mechanical Parts ........................................................................ 13
Electrical System ........................................................................ 13
Lavina® 25L ‐ X Electrical Schemes Yaskawa Connection Main
Circuit Terminals ........................................................................ 14
Lavina® 25L ‐ X ‐ HV Electrical Schemes With Yaskawa Inverter .. 15
Lavina® 25L ‐ X ‐ HV Electrical Schemes Yaskawa Connection Main
Circuit Terminals ........................................................................ 15
8. Troubleshooting .................................................................... 16
Index Of Problems And Solutions .............................................. 16
8.1 Replacing Power Cord And Plugs ......................................... 16
8.2 Dismounting And Mounting Tool Holder To Changing V ‐ Rings
And Felt ‐ Rings ............................................................................ 16
8.3 Disassembling And Mounting Tool Holder To Change Buffers
And Elastic Element ................................................................... 16
8.4 Correcting Sag Of The Used Planetary Chain ....................... 18
8.5 Mounting New Planetary Chain .......................................... 18
8.6 Replacing The Planetary Driving Chain Wheel And Planetary
Tensioner ................................................................................... 19
8.7 Tensioning And Replacing The Belts .................................... 20
8.8 Replacing The Planetary Driven Chain Wheel ...................... 22
8.9 Replacing The Pulley Units ................................................... 22
8.10 Replacing The Planetary Unit ............................................. 23
8.11 Motor Connection .............................................................. 23
8.12 Fault Diagnosis Inverter Yaskawa V1000 ........................... 24
9. Disposal ................................................................................. 26
10. Manufacturer’s Contacts ..................................................... 26
11. Spare Parts .......................................................................... 27
Assembly And Parts Specifications............................................. 27
1. Lavina®25L ‐ X General Parts .................................................. 27
2. Lavina® 25L ‐ X Top Cover 1 Parts .......................................... 27
3. Lavina®25L ‐ X Top Cover Parts 2 ............................................ 28
4. Lavina®25l ‐ X Guard Parts ...................................................... 28
5. Lavina® 25L ‐ X Bottom Cover 1 Parts ..................................... 28
6. Lavina® 25L ‐ X Planetary Drive Parts ...................................... 29
6.1. Lavina® 25L ‐ X Pulley Unit Assembly ................................. 30
7. Lavina® 25L ‐ X Bottom Cover 2 Parts ..................................... 30
8. Lavina®25L ‐ X Water Tank Parts ............................................. 31
9. Lavina®25L ‐ X Tool Holder Parts ............................................ 31
10. Lavina®25L ‐ X Carriage Parts ................................................ 32
11. Lavina® 25L ‐ X Control Box Parts 200 ‐ 240 Volt .................... 33
Lavina®25L ‐ X Control Boxparts 200 ‐ 240 Volt Error! Bookmark
not defined.
12. Lavina® 25L ‐ X ‐ HV Control Box Parts 440 ‐ 480 Volt ......... Error!
Bookmark not defined.
Lavina® 25L ‐ X ‐ HV Control Box Parts 440 ‐ 480 Volt ............. Error!
Bookmark not defined.