Superabrasive LAVINA 16-S-E User Manual Download Page 2

Superabrasive 

Owner’s Manual Original Language LAVINA

®

 16-S-E  

6/2014 

 

 2 

 

 

Contents 

1. GENERAL INFORMATION ....................................................... 3

 

Manufacturer ................................................................................ 3

 

General Description ..................................................................... 3

 

Machine characteristics .............................................................. 3

 

Lavina

®

 16-S  Main design ........................................................... 3

 

Environmental Conditions .......................................................... 4

 

Electrical Connection .................................................................. 4

 

Vacuum Connection .................................................................... 4

 

Technical Data .............................................................................. 4

 

Vibrations ......................................................................................  4

 

Sonorous Emissions ................................................................... 4

 

Label Data ..................................................................................... 4

 

Customer Service ......................................................................... 4

 

2. SAFETY INSTRUCTIONS ......................................................... 4

 

Recommended Use ...................................................................... 5

 

Prohibited Use .............................................................................. 5

 

Preparation for work .................................................................... 5

 

Protection Devices ....................................................................... 5

 

Arrest Functions .......................................................................... 5

 

Safe Use ........................................................................................ 5

 

Residual Risks .............................................................................. 5

 

Before You Begin ......................................................................... 5

 

Operating Machine ....................................................................... 5

 

After Work is Completed ............................................................. 5

 

The Work Area .............................................................................. 5

 

Personal Protective Equipment (PPE)     ................................... 5

 

Operator ........................................................................................ 5

 

3. HANDLING AND TRANSPORTATION ..................................... 6

 

Preparing the machine for transportation ................................. 6

 

Storage .......................................................................................... 6

 

4. OPERATION .............................................................................. 6

 

Preliminary Controls .................................................................... 6

 

Adjusting and Mounting Tools ................................................... 6

 

The Control Board ........................................................................ 7

 

Starting the Machine .................................................................... 7

 

Operating the Machine ................................................................ 7

 

Stopping the Machine .................................................................. 7

 

Alarm ............................................................................................. 7

 

Power Loss Led ............................................................................ 7

 

5. TOOLS AND ACCESSORIES ................................................... 8

 

Weights ......................................................................................... 8

 

Belt Replacing Tool ...................................................................... 8

 

Tool Holder Key ............................................................................ 8

 

Foam Plate .................................................................................... 8

 

Security Plate For Quickchange Pads ....................................... 8

 

6. POPULAR TOOLS .................................................................... 9

 

 
 
 
 
 
 
 
 

7. EXPLODED VIEW ....................................................................10

 

General Exploded View (fig.7.1) ................................................10

 

Main Head Exploded View (fig.7.2) ............................................10

 

Top Cover Exploded View (fig.7.3) ............................................10

 

Bottom Cover Exploded View 1 (fig.7.4) ...................................10

 

Planetary Drive Exploded View (fig.7.5)....................................11

 

Bottom Cover Exploded View 2 (fig.7.6) ...................................11

 

Pulley Units Exploded View (fig.7.7) .........................................11

 

Carriage  Exploded View (fig.7.8) ..............................................11

 

Tool Holder Exploded View (fig.7.9) ..........................................11

 

8. MAINTENANCE AND INSPECTION ........................................12

 

Cleaning .......................................................................................12

 

Check  Daily .................................................................................12

 

Check Every 200 Working Hours...............................................12

 

Check Every 400 Working Hours...............................................12

 

Vacuum ........................................................................................12

 

Water Leaks .................................................................................12

 

Mechanical Parts .........................................................................12

 

Electrical System ........................................................................12

 

One Phase Connection ...............................................................12

 

Electrical System ........................................................................13

 

Lavina

®

 16-S-E   Electrical schemes with Yaskawa Inverter ...13

 

Lavina

®

 16-S-E   Electrical schemes Yaskawa Connection 

Main Circuit Terminals ...............................................................13

 

9. TROUBLESHOOTING .............................................................14

 

Index of Problems and Solutions ..............................................14

 

9.1 Replacing Power Cord and Plugs .......................................14

 

9.2 Dismounting And Mounting Tool Holder To Change 
Buffers And Spiders, Changing V-Rings And Felt-Rings .......14

 

9.3 Tensioning and replace the planetary belt .........................15

 

9.4 Tensioning Used Planetary Belt ..........................................15

 

9.5 Mounting and Tensioning a New Planetary Belt ................15

 

9.6 Replacing Belt And Pulley Units .........................................16

 

9.6.1 Replacement Of The Pulley Units ....................................17

 

9.6.2 Mounting The Belt With Sa Holder ...................................17

 

9.7 Motor Connection .................................................................17

 

9.8 Fault Diagnosis Inverter YASKAWA V1000 ........................18

 

10. WARRANTY AND RETURNS ................................................21

 

Return Policy for Lavina

®

 16-S-E ...............................................21

 

11. DISPOSAL ..............................................................................21

 

12. MANUFACTURER’S CONTACTS .........................................21

 

13. SPARE PARTS ......................................................................22

 

Assembly And Parts Specifications ..........................................22

 

Control Box  208-240 Volt ..........................................................25

 

Electrical Box 208-240 Volt ........................................................26

 

 
 
 
 
 
 

 
 
 
 
 
 

 
 

 

 
 
 
 
 
 
 

 
 
 
 
 
 
 

 

 
 

Summary of Contents for LAVINA 16-S-E

Page 1: ...Superabrasive Owner s Manual Original Language LAVINA 16 S E 6 2014 1 LAVINA 16 S E User Manual www superabrasive com factory superabrasive com...

Page 2: ...10 Bottom Cover Exploded View 1 fig 7 4 10 Planetary Drive Exploded View fig 7 5 11 Bottom Cover Exploded View 2 fig 7 6 11 Pulley Units Exploded View fig 7 7 11 Carriage Exploded View fig 7 8 11 Tool...

Page 3: ...sc machine which can be used dry as well as wet For best results use only tools manufactured or recommended by Superabrasive and its distributors Additionally the machine could be used for grinding wo...

Page 4: ...SO 13850 BDS EN 13732 1 BDS EN 953 BDS EN ISO 13849 1 BDS EN 1037 BDS EN 1837 BDS EN ISO 11201 BDS EN ISO 3744 2010 BDS EN 1033 2002 BDS EN ISO 14121 1 BDS EN 60204 2 BDS EN 61000 6 4 Test results are...

Page 5: ...to lack of operational training NOTE In order to reduce all consequences of the above mentioned risks we advise that machine operators will follow the instructions in the manual at all times RESIDUAL...

Page 6: ...ge Fig 3 5 The head of the Lavina 16 S E has one bar and a support used as handles intended for easy moving and transportation The Lavina 16 S E is engineered with easy transportation in mind The abil...

Page 7: ...acuum unit Finally hold the machine firmly and turn the start switch 5 OPERATING THE MACHINE Guide the machine in straight lines across the floor and with each new line overlap a little bit of the pre...

Page 8: ...too aggressively and the machine can stop The weight can be ordered with item number L16 12 00 00 00 BELT REPLACING TOOL You need the belt replacing fig 5 3 tool when you want to replace the belt It...

Page 9: ...e applications They are 3 inch with included Velcro back attachment NATO polishing discs feature a special resin formula designed for both wet and dry applications and a unique design with wide channe...

Page 10: ...iginal Language LAVINA 16 S E 6 2014 10 7 EXPLODED VIEW GENERAL EXPLODED VIEW FIG 7 1 MAIN HEAD EXPLODED VIEW FIG 7 2 TOP COVER EXPLODED VIEW FIG 7 3 BOTTOM COVER EXPLODED VIEW 1 FIG 7 4 Figure 7 2 Fi...

Page 11: ...INA 16 S E 6 2014 11 PLANETARY DRIVE EXPLODED VIEW FIG 7 5 BOTTOM COVER EXPLODED VIEW 2 FIG 7 6 PULLEY UNITS EXPLODED VIEW FIG 7 7 CARRIAGE EXPLODED VIEW FIG 7 8 TOOL HOLDER EXPLODED VIEW FIG 7 9 Figu...

Page 12: ...CHECK EVERY 200 WORKING HOURS Every 200 working hours the operator should inspect all parts of the machine carefully Most importantly inspect and clean the tool plate connections power cord and plugs...

Page 13: ...INA 16 S E ELECTRICAL SCHEMES WITH YASKAWA INVERTER 200 240 Volt AC 1PH 200 240V 50 60Hz The motor is connected in Delta triangle 230 Volt reminder for the wire connection of the motor LAVINA 16 S E E...

Page 14: ...ou have replace all the cables with cables with bigger gage rated for the length and amperage 9 2 DISMOUNTING AND MOUNTING TOOL HOLDER TO CHANGE BUFFERS AND SPIDERS CHANGING SEALERS To check or replac...

Page 15: ...smount the top cover Fig 9 3 4 Fig 9 3 4 9 4 TENSIONING USED PLANETARY BELT Noticing speed lost in planetary movement it is possible to tension the belt for planetary movement as described in 9 5 Moun...

Page 16: ...Fig 9 5 8 Do not forget to lock the tensioning device Fig 9 5 9 9 6 REPLACING BELT AND PULLEY UNITS In this section we explain how to replace the belt and the pulley units In some instances the belt c...

Page 17: ...e belt with only of its width showing over the pulleys Fig 9 6 2 2 and slowly begin to turn the belt replacing tool and the pulleys Keep turning until the belt is on the pulleys Fig 9 6 2 3 Only putti...

Page 18: ...abrasive Owner s Manual Original Language LAVINA 16 S E 6 2014 18 9 8 FAULT DIAGNOSIS INVERTER YASKAWA V1000 Pages are referring to Yaskawa Electric SIEP C710606 18A YASKAWA AC Drive V1000 Technical M...

Page 19: ...Superabrasive Owner s Manual Original Language LAVINA 16 S E 6 2014 19...

Page 20: ...Superabrasive Owner s Manual Original Language LAVINA 16 S E 6 2014 20...

Page 21: ...rabrasive Superabrasive reserves the right to inspect and make a final decision on any machine returned under this warranty This warranty applies to new used and demo machines Superabrasive does not a...

Page 22: ...um Hose 2 2 LAVINA 16 S E MAIN HEAD PARTS Item Number Description Qty 1 L16S 19 00 00 Top Cover Assembly 1 2 L16S 04 00 00 Guard Assembly 1 3 L16 02 00 00 00 Machine Support 1 4 M8x20DIN912 Screw 4 5...

Page 23: ...ARY DRIVE PARTS Item Number Description Qty 1 TC 20EF960X20X2 Endless Transmission Flat Belt 1 2 L16S 17 00 00 Planetary Tensioning Unit 1 6 LAVINA 16 S E TOOL HOLDER PARTS Item Number Description Qty...

Page 24: ...ry Pulley 1 15 TWVA120 V Ring 1 16 TC 20EF1640X30X2 5 Flat Belt 1 17 DIN6885A8X7X36 Key 1 18 L430 00 00 00 01 Central Pulley 1 19 L25SPS 00 00 00 15 Front Washer 1 20 M6x16DIN7991 Screw 9 21 B65DIN471...

Page 25: ...ut 2 4 L16 01 05 00 00 Handle Assembly 1 5 A58194 Swivel Bolt For Handle 1 6 8x30 DIN 912 Screw 4 7 8DIN127 Spring Washer 4 8 8DIN125 Washer 4 9 P880 Seal 1 10 L16S 21 00 00 Lower Frame 1 11 POEV250 2...

Page 26: ...ed is wrong 11 LAVINA 16 S E CONTROL WITH BUTTONS PARTS Item Number Description Qty 1 20NS 30 10 10 Emergency Stop 1 2 16S 30 10 13 Alarm Led 1 3 F5 Led Holder 2 4 16S 30 10 14 Power Loss Led 1 5 16S...

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