Suntex PC-3110-P Operation Manual Download Page 9

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2. Assembly and installation

2.1 Transmitter installation:

This Transmitter can be installed through panel mounting, wall

mounting and pipe mounting.

Installation of panel mounting:

First

prepare a square hole of 93 x 93mm on the panel box,

and then insert the controller directly into the panel box. Insert the accessorial mounting bracket

from the rear, and make it be fixed in to pickup groove.

2.2

Illustration of panel mounting:

93 mm

Hole size

87 mm

＋

87 mm

Hole distances on the panel box

Mounting bracket

Illustration of panel mounting,

fixed with mounting bracket

＋

112 mm

Summary of Contents for PC-3110-P

Page 1: ...1 PC 3110 P Intelligent pH ORP Transmitter Operation Manual ...

Page 2: ...tration of terminal function 10 3 3 Description of terminal function 11 3 4 Installation of transmitter PH 300T 12 3 5 Connection of transmitter and accessional transmitter PH 300T 12 3 6 Typical wirings 13 3 7 Illustration of electrical connection 14 4 Configuration 4 1 Illustration of front panel 15 4 2 Keypad 15 4 3 LED indicators 15 4 4 Display 16 5 Operation 5 1 Measurement mode 17 5 2 Set up...

Page 3: ... 7 Calibration Block diagram of Calibration 37 7 1 Entry of calibration menu 38 7 2 Security password of calibration 39 7 3 Automatically back to measurement mode Return 40 7 4 pH calibration 41 7 4 1 TECH mode Up to 3 point calibration 41 7 4 2 NIST mode Up to 3 point calibration 41 7 4 3 Asymmetry mode Up to 3 point calibration 41 7 4 4 Definition of calibration parameter 42 7 4 5 TECH NIST buff...

Page 4: ... ventilation and avoid direct sunshine zThe material of signal cable should be special coaxial cable Strongly recommend using our coaxial cable Do not use normal wires instead zAvoid electrical surge when using power Especially when using three phase power use ground wire correctly zThe internal relay contact of the instruments is for alarm or control function Due to safety please must connect to ...

Page 5: ...go through next step Selection of set up items keypad Accordingly item Description Mode Measurement mode to choose pH or ORP measurement Multi Cal Multi point calibration to choose 1 2 or 3 points calibration PID PID setting available for Pulse Length Pulse Frequency Analogout totally three output mode Temperature Temperature measurement and compensation including MTC PTC NTC 3 types total MTC Man...

Page 6: ...ght brightness and sensitivity Contrast Contrast of screen setting Digital Filter Take every serial 1 60 measurements average them continuously and make it as the readings Return Setting of returning to the measurement mode Code Security code of set up mode The factory default is 1111 and a designated user can change the code The set up code is precedential to calibration code thus it can pass a d...

Page 7: ...ons and then go through next step Selection of calibration items up to three point calibration keypad Accordingly item Description Code Security code of calibration mode The factory default is 1100 Return Time interval setting of returning to the measurement mode TECH Use tech buffer as standard solution for calibration NIST Use NIST standard buffers DIN 19266 as standard solution for calibration ...

Page 8: ...mination function Analog output 1 Isolated DC 0 4 20mA corresponding to main measurement max load 500 Analog output 2 Isolated DC 0 4 20mA corresponding to Temp max load 500 Settings Contact RELAY contact 240VAC 0 5A Max recommend Activate Two sets of individual HIGH or LOW programmable control or PID Pulse Length Pulse Frequency control contact PID control mode Pulse Length Pulse Frequency Analog...

Page 9: ...pare a square hole of 93 x 93mm on the panel box and then insert the controller directly into the panel box Insert the accessorial mounting bracket from the rear and make it be fixed in to pickup groove 2 2 Illustration of panel mounting 93 mm 93 mm Hole size 87 mm 87 mm Hole distances on the panel box Mounting bracket Illustration of panel mounting fixed with mounting bracket 112 mm 6 ...

Page 10: ...to the Glass contact on the back of controller and connect coaxial shield to Ref contact Installation of pipe mounting Fixed with U shaped pipe clip The distance between screw holes is 60mm Installation of wall mounting Fixed with 4 x M4 screws Sun Shield Pipe mounting Order No 8 35 and 8 35 1 Sun Shield Wall mounting Order No 8 35 and 8 35 2 Coaxial shield Remove the conductive rubber Set up diag...

Page 11: ...ut 12 14cm and split it carefully 6 Fix the terminal of electrode coaxial inner on terminal block 1 of round holder Fix the terminal of electrode coaxial shield on terminal block 3 See the instruction of junction box 7 Extend the cable to pass through E Cable fixing point on D Lower cover of round junction box and lock E Cable fixing point MG16A tightly leaving 12 14cm in the box for split 8 Exten...

Page 12: ...terminals Terminal No OUTPUT terminals Terminals on controller Coaxial inner 1 Coaxial inner s extending wire for electrode GLASS Shield forbidden 2 Shield forbidden Coaxial shield 3 Coaxial shield s extending wire for electrode REF Temperature probes red wire 4 Red wire s extending wire for electrode T P Temperature probes green wire 5 Green wire s extending wire for electrode GND Alternative 6 7...

Page 13: ...s extending wire for electrode GLASS Ground Rods 2 GND GND Coaxial Shield 3 Coaxial Shield s extending wire for electrode REF Temperature probes red wire 4 Red wire s extending wire for electrode T P Temperature probes green wire 5 Green wire s extending wire for electrode GND Alternative 6 7 Alternative Note 1 The black wire on the temperature probes of 8 26 3 NTC30K or 8 26 8 PT1000 is used as s...

Page 14: ...3 Overview of pH transmitter PC 3110 P 3 1 Illustration of rear panel 3 2 Illustration of terminal function 4 20mA GLASS REF SG TP PH ORP T POWER AC INPUT POWER SG 12V HI LO WASH 4 20mA 1 2 11 ...

Page 15: ... or used as 12V ground potential １８１９２０ 4 20mA terminal Master measure current output terminal for external recorder or PLC control ２１ 4 20mA terminal Master measure current output terminal for external recorder or PLC control ２２ 4 20mA terminal Temperature current output terminal for external recorder or PLC control or PID Direct Reverse control ２３ 4 20mA terminal Temperature current output ter...

Page 16: ...following page C Sign PT 1000 on transmitter PH 300T s terminal is the connector for automatic temperature compensation probe PT 1000 or applies a fixed temperature compensation resistance D The V and V of transmitter PH 300T s terminal respectively connect to DC12V and of the controller E The S and S on transmitter PH 300T s terminal respectively connect to GLASS and REF of the controller F The I...

Page 17: ...3 6 Typical wirings Three wire distribution GND REF GLAS pH ORP Coaxial inner Coaxial shield Black Two wire distribution GND REF GLAS pH ORP Coaxial inner Coaxial shield Short circuit slice 14 ...

Page 18: ...electrical connection Surge absorber Surge absorber Surge absorber Surge absorber Transmitter Washing device Dose feeder Dose feeder 100 240VAC Surge absorber Surge absorber External relay External relay External relay 15 ...

Page 19: ...ameter set up mode and Calibration mode pressing this key to select leftward or change to another page 2 When adjusting value press this key to increase the value 1 In the parameter set up mode and Calibration mode pressing this key to select rightward or change to another page 2 When adjusting value press this key to decrease the value Key for confirmation pressing this key is essential when modi...

Page 20: ... exceeds the upper lower setting range the display shows and twinkles the symbol pH mA pH mA or ORP mA ORP mA When Analog 2 current output exceeds the upper lower setting range the display shows and twinkles the symbol C mA C mA 4 When PID using Relay 1 Analog 2 as Direct control the display twinkles the description REL1 Lo pH ORP mA When PID using Relay 2 Analog 2 as Reverse control the display t...

Page 21: ...utput value 5 5 Factory Default value 5 5 1 System setting default value Measurement mode pH Multi Cal 2 points pre setting Temperature compensation MTC 25 C PID setup OFF Relay 1 High point alarm AUTO SP1 10 00 pH Hys1 0 10 pH Relay 2 Low point alarm AUTO SP2 04 00 pH Hys2 0 10 pH Wash time OFF Analog 1 current output pH ORP 4 20 mA 2 00 12 00pH Analog 2 current output Temp 4 20 mA 0 100 0 C Digi...

Page 22: ...ay1 On Off Selection Relay1 Test Relay2 DB Relay2 On Off Selection Relay2 Test Relay 2 Set point Points Setting NTC Temp Input Temp Correct Temp Correct Relay 1 Hi Lo Select Relay 2 Hi Lo Select Configure mode Return to previous level Action Language Setting English Traditio nal Chinese Simpli fied Chinese Clean Setting Return Setting PID Setting Activate PID Or not PID Setting PID output type rel...

Page 23: ... to 0 or 4 mA Value corr to 20mA 0 20 or 4 20mA Select Set year Set date Set time Signal average times 0 20 or 4 20mA Select Backlight Setting Contrast Setting Contrast input Return Setting Return time setting Auto Return Manual Exit Auto ON OFF Bright ness setting Sensi tivity setting Bright ness setting Relay2 Setting Code Setting Return to previous level Action Connected with previous page Conn...

Page 24: ...mode pressing the two keys and simultaneously allows you enter the overview of current setting and press to enter the set up mode to modify the setting if necessary Enter set up menu Measurement Mode Press or Press Press or Press to confirm it 21 ...

Page 25: ...sword is keyed in the display shows Error 5 press to re key in it or press to exit The first 0 of digits 0000 start to twinkle Press or to adjust the value and then press to confirm it and continually key in the next digit and so on Select to turn on or turn off code protection function If you select turn on please key in a new code There will be a code requirement showing in display when you re e...

Page 26: ...etup menu select the system language from English Traditional Chinese and Simplified Chinese Enter Measurement Mode Setup Press to confirm it Press or to select language type Press or to select language type Press to confirm it 23 ...

Page 27: ...6 4 Mode Enter setup of Mode Select between pH or ORP measurement Enter Multi Cal Setup Press or to select between pH or ORP Press to confirm it Press to confirm it 24 ...

Page 28: ...ress or to select the number of calibration points There are 1 3 points to choose from The factory default is 2 points When the calibration reaches the number of setting points the calibration procedure will automatically be terminated and display the calibration result Enter Temperature Setup Press to confirm it 25 ...

Page 29: ...h the actual temperature value tested by standard thermometer Press or to input the modified value Press to confirm it Press to confirm it Press to confirm it Enter PID Control Setup Press or to select Press or to select Press to confirm it Use standard thermometer to test the actual temperature of the solution and press or to input the correct temperature value 26 ...

Page 30: ...type Enter Relay 1 Setup Press or to select whether to turn on or turn off PID control function If select OFF then it directly enter setup of Relay 1 Press or to select PID parameter Press to enter the setting Press to confirm it Press to confirm it Press to confirm it Press to confirm it Press or Press or to select PID parameter Press to enter the setting Press or to select PID parameter Press to...

Page 31: ...ol way is set as Direct the transmitter uses Relay 1 as PID output control device At the time the relay 1 setting function is turned off Press or to adjust dead band DB value Press or to select to activate REL1 or not If not the guide menu goes to setup of Relay 2 Press to confirm it Enter Relay 2 Setup Press to confirm it Press to confirm it Press to confirm it Press to confirm it Press to confir...

Page 32: ...rol way is set as Reverse the transmitter uses Relay 2 as PID output control device At the time the relay 2 setting function is turned off Press or to select to activate a test of REL2 or not If ON the relay 2 is in action and the ACT indication light will light up Press or to select use REL2 as Hi point or Lo point alarm Enter Clean Setup Press to confirm it Press to confirm it Press to confirm i...

Page 33: ...f this function Press or to adjust the auto turning on time Press to confirm the minute part and move to adjust the second part Press or to adjust set point SP value Enter Analog 1 Setup Press to confirm it Press to confirm it Press to confirm it Press to confirm it Press to confirm it Press to confirm it Press or to adjust dead band DB value Press or to select to activate a test of Clean or not I...

Page 34: ...nt status the current output maintain the last output value before HOLD status However in order for convenience of insuring the current setting of an external recorder or of a PLC controller the current output will be 0 4mA or 20mA under the analog output setup menu Press or to set the lower limit of pH value relative to 0 0mA output signal At the time the current output maintains at 0mA Press or ...

Page 35: ...efore HOLD status However in order for convenience of insuring the current setting of an external recorder or of a PLC controller the current output will be 0 4mA or 20mA under the analog output setup menu Note When PID is set as Analogout control the transmitter uses Analog output 2 as PID output control device At the time the Analog 2 setting function is turned off Enter Date Time Clock Setup Pr...

Page 36: ...eset once encounters power failure Enter Sample average of measurements Digital Filter Setup Press to confirm it Press to confirm it Press to confirm it Press or to set the year Press or to set the month part and press to move to adjust the date part Press or to set the hour part and press to move to adjust the minute part 33 ...

Page 37: ...ilter You may select the number of sample to be averaged each time to become a reading which is gradually counted in order to increase the stability of measurement Enter Back Light Setup Press to confirm it Press to confirm it Press or to set the number of sample to be averaged 34 ...

Page 38: ...ct 2 1 0 1 2 five Backlit Brightness levels Press or to select backlight mode Press or to select backlight mode Enter Contrast Setup Press to confirm it Press to confirm it Press to confirm it Press to confirm it Press to confirm it Press to confirm it Press to confirm it Press to confirm it Press or to select 2 1 0 1 2 five Backlit Brightness levels Press or to select 2 1 0 1 2 five Backlit sensi...

Page 39: ...ttings Enter setup of display contrast You can set the contrast of display according to your need Enter Auto return mode Return Setup Press to confirm it Press to confirm it Press or to select display contrast level 36 ...

Page 40: ...s to exit setup menu manually while Auto means that the display automatically exit the setup menu and back to measurement mode after a period of time without pressing any key Press or to adjust minute part and press to confirm it and move to second part Press or to select Auto return or manual exit Enter Password Code Setup Press to confirm it Press to confirm it Press to confirm it Press to confi...

Page 41: ...r MTC or ATC Temp adust for first buffer uffer MTC or ATC Asymmetry Reading for first buffer and adjust Temp adust for sec buffer uffer MTC or ATC Reading for sec buffer and adjust Temp adust for third buffer uffer MTC or ATC Reading for third buffer and adjust Reading for sec buffer Reading for third buffer Multi Cal 2 or press Cal Multi Cal 2 or press Cal Multi Cal 1 or press Cal Multi Cal 1 or ...

Page 42: ...ou enter the Calibration Information If you do not need to re calibrate the measurement system press to go back to measurement mode If you need to re calibrate the system press to enter to the calibration setup menu Enter Calibration setup menu Measurement mode Press Press to confirm it Press or Press or 39 ...

Page 43: ...ssage Press to restart inputting another code or press to exit the calibration menu Input new code Press to confirm it Press to confirm it Press to confirm it Press to confirm it If you input a wrong code then the display shows a Error 5 message Press to restart inputting another code or press to exit the calibration menu Select to turn on or turn off code protection function If you select turn on...

Page 44: ...at the display automatically exit the calibration setup menu and back to measurement mode after a period of time without pressing any key Note the return function of setup menu and calibration setup menu are independent settings Enter TECH NIST Any Calibration Press to confirm it Press to confirm it Press to confirm it Press to confirm it Press or to adjust minute part and press to confirm it and ...

Page 45: ...ration The electrode is automatically calibrated according to pH value and temperature of TECH standard buffers The range of zero point and slope of the electrode is also determined If one of them is over the range the display shows error message of zero point and slope failure See appendix Table 1 pH temperature table of TECH standard buffers 7 4 2 NIST mode Up to 3 point calibration The electrod...

Page 46: ...ero point and slope different Calibration point Determination The showed calibration value One point calibration Asy Zero point Asy offset or Zero point Asy 1 If not calibrated Slope Theoretical slope 2 If calibrated Slope Slope of last calibration Two or three point calibration Asy Slope Zero point Asy offset or Zero point Asy Slope Slope Note To obtain a new zero point Asy and Slope by applying ...

Page 47: ...the temperature value is obtained by itself Press to decide to simply make a single point calibration The instrument measures the mV value of the buffers Press to directly shows the determination result or wait and read for the result by automatic display Under MTC Manual Temp Compensation temperature mode press or to adjust temperature If under ATC Auto Temp Compensation temperature mode PTC or N...

Page 48: ...e PTC or NTC the temperature value is obtained by itself Press to confirm it Press to confirm it Press to confirm it Under MTC Manual Temp Compensation temperature mode press or to adjust temperature If under ATC Auto Temp Compensation temperature mode PTC or NTC the temperature value is obtained by itself Obtain the pH value of second point buffer solution Press or to adjust pH value The instrume...

Page 49: ...tion setup menu Select Calibration icon and adjust mV value The adjustable range is from 300mV to 300mV Put the ORP electrode into ORP standard solution Press or to adjust the main display value until it is equal to the desirable mV value Press to confirm it 46 ...

Page 50: ...e Prop Limit Hi SP DB 8 2 PID control actions and parameters We explain the relationship between control output u and process variable PV by a simple proportional control which is illustrated as shown below If the PV exceed the proportional upper or lower limit Pro Limit Hi Lo then the control output u is for 100 output If the PV is between proportional upper or lower limit Pro Limit Hi Lo and SP ...

Page 51: ...ol needs to combine the use of the proportional control The control output u and the error e is proportional to the time integral The use of differential control can improve the transient response of the system However it is not conducive to the steady state error The greater the Td the stronger the differential effect But it is easy to make the magnify the interference 0 0 60 0 sec Default 0 sec ...

Page 52: ...hen using proportional control alone with the use of Damping Time to eliminate the static error 0 100 Default 0 it means to turn off the function Damping Time To set the damping time When using proportional control alone with the static error reset to eliminate the static error Damping time has two meanings 1 When Process measurement value PV reaches SP 30 it starts to count the time If within dam...

Page 53: ...ol The current output type can be divided by 0 20 mA or 4 20 mA output control While the PID control is turned off the current output function will recover to the original pH ORP correlation current output condition Thus it is necessary to remove the related external equipment in order to prevent from wrong action Output Relay 1 Relay 2 Current output 1 Control direction Direct On Off Direct Rever...

Page 54: ... frequency is set as 30 p min It represents that every two seconds the device finishes one ON OFF control and thus the OFF time is 2 0 3 1 7 sec ON time 0 3 sec 0 1 Max frequency u 100 ON time 0 3 sec 0 1 50 Max frequency u 50 ON time 0 3 sec 0 1 Max frequency u 100 ON time 0 3 sec 0 1 50 Max frequency u 50 3 Analogout control 0 4 20 mA The current output and control output u value are set as corr...

Page 55: ...nge and make another calibration 2 Please replace the buffer or maintain or replace the electrode and make another calibration Error3 The readout is unstable Please check whether there is bubble or air in the glass end of the electrode maintain the electrode or change a new electrode and make another calibration Error2 SLOPE value exceeds the upper or lower limit 1 Replace the buffer solutions 2 M...

Page 56: ... containing sulfides The junction becomes black The junction should be soaked in Thiourea HCl solution until being bleached METTLER TOLEDO 9892 Electrode Cleaner is recommended Contamination by grease or organic substance Short rinsing of the electrode with acetone and ethanol Acid and alkaline soluble contaminations Rinsing the electrode with 0 1mol l NaOH or 0 1mol l HCl for a few minutes Apply ...

Page 57: ... 055 6 969 9 810 Table 2 NIST Mode NIST standard buffers DIN 19266 TEMP Buffer 1 68 Buffer 4 01 Buffer 6 86 Buffer 9 18 Buffer 12 45 5 1 668 4 004 6 951 9 395 13 207 10 1 670 4 000 6 923 9 332 13 003 15 1 672 3 999 6 900 9 276 12 810 20 1 675 4 001 6 881 9 225 12 627 25 1 679 4 006 6 865 9 180 12 454 30 1 683 4 012 6 853 9 139 12 289 35 1 688 4 021 6 844 9 102 12 133 40 1 694 4 031 6 838 9 068 11 ...

Page 58: ... Lane 169 Kangning St Xizhi Dist New Taipei City Taiwan R O C Tel 886 2 2695 9688 Fax 886 2 2695 9693 e mail suntex ms1 hinet net www suntex com tw en 5040C PC 3110 P Technical data subject to alternations Quality Systems ISO 9001 201210 ...

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