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7.3.1 

When connecting modules, make sure that the connectors of the same series module shall come from the 

same  manufacturer  or  totally  be  compatible  with  each  others,  and  the  same  requirements  shall  go  to  the 

connection terminals of series string and PV system, because the connectors from different manufacturers may 

not be compatible with each others, which easily leads to mismatch risk.

 

7.3.2 

Ensure that connector caps are tightened before connecting the modules, keep connectors dry and clean. 

Do  not  attempt  to  make  an  electrical  connection  when  the  connectors  are  wet,  soiled,  or  otherwise  faulty 

conditions. Avoid sunlight exposure and water immersion of the connectors. 

7.4 Bypass diodes 

The junction box of the Sunerg module contains bypass diode and forms a parallel structure with the solar 

cell circuit. When the solar cell sheet is blocked or damaged, a hot spot phenomenon occurs locally in the 

module, and the diode will operate so that the current is no longer discharged from the hot spot solar cell flow, 

thereby limiting module heat and performance loss. Please note that bypass diodes are not overcurrent 

protection devices.

 

7.5 Grounding 

7.5.1 

Modules use anodized aluminum alloy frame as a rigid support, in order to avoid modules by lightning 

and electrostatic damage, as well as the protection of personal safety, all module frames and mounting racks 

must  be  grounded.  If  there  is  no  special  provision,  please  follow  the  International  Electrotechnical 

Commission standards or other international standards. Use the recommended connection terminals to connect 

the  grounding  cable  to  the  module  frame.  Use  12  AWG  copper  wire  for  the  grounding  wire.  As  shown  in 

Figure 5 on the module ground hole and its label, Figure 6 shows the module grounding method. 

Aluminum frame

Grounding hole

Grounding label

                     

 

Figure 5 Grounding hole and ground label                                      Figure 6    Grounding method 

7.5.2 

The frames have pre-drilled grounding holes and brand with signs, these holes should be only used for 

grounding purposes, but not for mounting the modules. And do not drill any additional grounding holes on the 

frames of the module, which may void the warranty. 

7.5.3 

For optimum power output, it is recommended to ground the DC negative pole of the module array. 

7.5.4 

The  grounding  cables  must  be  fully  contact  with  inside  of  the  aluminum  alloy,  and  the  connection 

terminal must penetrate the oxidation coating of frame during grounding. Connecting the module frames and 

supporting beams using suitable grounding conductors can achieve good grounding. If the supporting system is 

made of metal, the surface must be electroplated and have excellent conductivity.

 

7.5.5 

The  grounding  cables  must  be  connected  to  the  earth  through  a  suitable  grounding  electrode. 

Recommend to use the grounding accessories (lugs) to connect the cables. Welding grounding cable to the jack 

of lugs, then inserting M4 screws into the ring of the lugs and the grounding holes of module frames, fastening 

M4 Nut

Grounding cable

Aluminum frame

 Tooth washer

 Flat washer

 Cup washer

M4 Screw

Summary of Contents for XMCH120400B+H

Page 1: ...Single glass crystalline silicon PV Modules installation manual Rev 1_2022 ...

Page 2: ......

Page 3: ...nd in case of sale or disposal of the modules This manual does not constitute a warranty expressed or implied Sunerg does not assume responsibility and expressly disclaims liability for loss damage or expense arising out of or in any way connected with installation operation use or maintenance of modules The PV modules should be installed in accordance with all safety precautions and local laws an...

Page 4: ...ass 3 EVA 4 Solar Cell 5 Backsheet 6 Adhesive 7 Junction box 8 Cable 9 Connector 10 Lable 11 Ground hole 12 Mounting hole 13 Drainage hole 14 Stiffener Figure 1 Section structure and module description 3 2 Module tag information Each PV module is affixed with two kinds of labels providing the following information a Label Describes the product name PV module model nominal power rated voltage rated...

Page 5: ...d knowledge Installation should be performed only by qualified person Installers should assume the risk of all injuries that might occur during installation such as electric shock 4 1 4 Photovoltaic modules are designed for outdoor use Modules may be mounted on ground rooftops vehicles or boats Proper design of support structures is the responsibility of the system designers or installers When mod...

Page 6: ...1 Abide by the safety regulations for all other modules used in the PV system including wiring and cables connectors controllers inverters storage batteries etc and use suitable equipment connectors wiring and mounting system for a PV system If the PV system is used in storage batteries the configuration with the modules should follow the advice of the storage batteries manufacturer The same size ...

Page 7: ...5 5 1 2 Operating temperature of the module 40 to 85 5 1 3 Humidity 85 RH 5 1 4 Mechanical load bearing capacity the modules have passed the mechanical load test of wind pressure of 1200Pa and snow pressure of 5400pa at the same time they have passed the mechanical load test of wind pressure of 2400Pa and snow pressure of 3600Pa Only limited to the PV module models mentioned in this manual Note Th...

Page 8: ...rface of the modules and a horizontal ground surface the modules generates maximum power output when it faces the sun directly as shown in figure 2 5 3 2 Modules each element in series with the same array must be oriented in the same direction and angle Different installation directions and angles will cause the modules to absorb the total solar radiation difference causing the loss of output powe...

Page 9: ...ssary to provide a special supporting rail for the roof mounting When installing a module on a roof or building ensure that it is securely fastened and cannot fall or be damaged as a result of strong winds or heavy snow During roof mounting check the building codes being used to ensure that the building and its structure where the module is installed have adequate bearing and sealing capacity The ...

Page 10: ...ing holes on the inside of the aluminum bezel or use the pressure clamp to secure the module to the supporting rail Sunerg module can withstand the wind pressure of 2400Pa and the snow pressure of 5400Pa Only the module models covered in this manual are available it is recommended that the system designer or installer perform the load calculations c The supporting rail and other materials required...

Page 11: ...not touch the front glass and do not scratch or deform the aluminum frame during installation At the same time the jig cannot affect the normal operation of the module Make sure that the drain hole and ground hole are not blocked during installation 6 3 3 3 Each module needs to be fixed with at least four fixtures and each long frame is equipped with at least two fixtures According to the local ap...

Page 12: ...area and large wind pressure it is recommended that the customer adopt a 5400Pa reinforced installation solution to clamp the fixed module as shown in Table 2 recommendations to increase the front of the module Resistant to static snow pressure and dynamic wind pressure on the back improving the system s pressure resistance Table 2 The clamping range of the fixture Note A Length of this type of mo...

Page 13: ... concerning clamp or installation not mentioned in this manual contact the local dealer for professional support 6 4 Wiring method 6 4 1Wiring method of horizontal modules Horizontal Installation Double row The junction box is inside The wire length of 72 78 is not less than 1200mm and that of 60 66 is not less than 1000mm Horizontal Installation Double row The junction box is on the outside The w...

Page 14: ... to add a jumper wire not less than 900mm The wire length of 60 66 is not less than 700mm and each string needs to add a jumper wire not less than 500mm Vertical Installation Single row The wire length of 72 78 is not less than 700mm and that of 60 66 is not less than 700mm 6 4 2Wiring method of vertical modules ...

Page 15: ...ext module need to be turned around The wire length of this connection mode is not less than 1400mm In this connection mode the wire length is the shortest the wire length is required to be 300 mm and each string needs to add a 1000 mm jumper wire 7 Electrical installation 7 1 Electrical property 7 1 1 Under normal conditions a photovoltaic module is likely to experience conditions that produce mo...

Page 16: ...e value of the maximum fuse rating of the module an over current protection devices is required for each series string if more than two series strings are connected in parallel 7 1 5 When installing the module place the end with the junction box up and try to avoid the rain 7 1 6 Do not carry out installation in rainy weather because humidity will void the insulation protection Thus cause safety a...

Page 17: ...lease follow the International Electrotechnical Commission standards or other international standards Use the recommended connection terminals to connect the grounding cable to the module frame Use 12 AWG copper wire for the grounding wire As shown in Figure 5 on the module ground hole and its label Figure 6 shows the module grounding method Aluminum frame Grounding hole Grounding label Figure 5 G...

Page 18: ... even cause regional hot spot effect Therefore clean the glass surface on a regular basis clean modules take measures so as a The frequency of the cleaning module depends on the rate of dirt buildup Under normal conditions the rain will clean the surface of the module but it is still need to regularly use a soft sponge or cloth dry or wet cleaning modules Any situation cannot use of rough surface ...

Page 19: ...blems feed negative to the professional service personnel for confirmation 2 If using maintenance and repair measures not included in this manual consult your local dealer for professional support 9 Disclaimer of liability 9 1 Because the use of the manual and the conditions or methods of installation operation use and maintenance of photovoltaic PV product are beyond Sunerg s control Sunerg does ...

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