Stulz STULZ Ultra Series Installation Operation & Maintenance Download Page 1

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STULZ Ultra-Series Controller

For STULZ Ultrasonic Humidifi ers

Installation, Operation & Maintenance

IOM

Retrofi t & Conditioning

Humidifi cation

READ AND SAVE THESE INSTRUCTIONS

LIRE ET CONSERVER CES INSTRUCTIONS

Summary of Contents for STULZ Ultra Series

Page 1: ...LZ Ultra Series Controller For STULZ Ultrasonic Humidifiers Installation Operation Maintenance IOM Retrofit Conditioning Humidification READ AND SAVE THESE INSTRUCTIONS LIRE ET CONSERVER CES INSTRUCTI...

Page 2: ...information of STULZ Distributing or photocopying this document for external distribution is in direct violation of United States copyright laws and is strictly prohibited without the express written...

Page 3: ...6 Remote Alarm Signal Contacts 11 3 3 7 Water Leak Detector 11 3 3 8 4 0 OPERATION 12 4 1 General Theory of Operation 12 Humidification Control 12 4 1 1 Operating Modes 12 4 1 2 P I Proportional Inte...

Page 4: ...49 7 0 TROUBLESHOOTING 49 7 1 General 49 7 2 Control I O Module Signal LED s 50 8 0 REPAIR PROCEDURES 51 8 1 General 51 8 2 Component Replacement 51 9 0 PRODUCT SUPPORT 51 9 1 Technical Support 51 9 2...

Page 5: ...to personnel safety Cautions indicate potential threat of damage to equipment Carefully read and understand all WARNING and or CAUTION plates located on the unit 1 3 Warnings Cautions STULZ uses NOTE...

Page 6: ...tion abuse misuse misapplication improper or lack of maintenance negligence accident normal deterioration including wear and tear or the use of improper parts or improper repair Purchaser s remedies a...

Page 7: ...ers connected to that box The Ultra Series controller is designed to manage humidity or dew point levels to a user defined set point via proportionally controlled output signals to the Humidifier s Co...

Page 8: ...he controller is operated via a 6 key menu driven windows type loop structure providing the ability to scroll through and enter various menus Information Control and Service These menus permit the use...

Page 9: ...er supplies 8 maximum 4 Controller transformer 5 Vent Fan 6 Sensor averaging board optional 7 Power supply circuit breakers 8 maximum 8 Humidifier output relays 9 Water detector control module optiona...

Page 10: ...lative humidity If customer supplied the sensor s may be a 4 to 20mA a 0 1V a 0 10V or a 0 5V signal to the system controller Parameters inside the controller need to be set appropriately before conne...

Page 11: ...s may be a spot or cable 20 ft type sensor The system controller is programmed to recognize a Water Leak alarm condition as a critical alarm Upon sensing a water leak the system controller shuts down...

Page 12: ...emand for humidification As the user selected limit humidity or limit dew point temperature limit set point is reached the Humidifiers in Group A start scaling output back humidity output proportional...

Page 13: ...urface is capable of supporting the total weight of the unit Ensure that the areas around the enclosure vents are free of obstructions that may impede Airflow CAUTION When the unit is operating the en...

Page 14: ...of the controller interface terminals and to the electrical drawing for wiring details NOTE All wiring should conform to local and national electrical code requirements Use of copper conductors only i...

Page 15: ...provided the remote On Off control contacts must be sized appropriately The Remote On Off contacts must have a minimal rating of 24 VAC Refer to the electrical drawing s included with the unit for wi...

Page 16: ...rnal input signal representing 0 to 100 output to control humidity production Operating Modes 4 1 2 There are 6 operating modes for the controller depending on how many and what types of inputs are us...

Page 17: ...value for input 2 resulting in a control value that will be proportional to signal 2 The control output signal to the Humidifier s will be directly proportional to the combined input signals by the f...

Page 18: ...se of the Up and Down arrow keys When the desired menu is centered in the screen with bold capital letters and an arrow symbol pointing towards the Enter key press the Enter key to access that menu lo...

Page 19: ...ble field After entering the last modifiable field within a screen pressing the Enter key removes the cursor and the flashing window reappears in the left hand corner of the upper most field of the cu...

Page 20: ...intended that access to the Factory menu screens only be established while the user is working with the guidance of STULZ Product Support see Section 9 0 Incorrect settings made at the Factory level...

Page 21: ...f the Humidifiers don t operate operation may be started by creating a demand for humidification If direct BMS control is used generate a demand with the BMS proportional input and skip to step 11 Oth...

Page 22: ...is selected A message detailing the alarm condition is displayed by pressing the alarm key Some alarms are programmed by the factory to automatically shut down the Humidifier until the alarm condition...

Page 23: ...ndicate a summary alarm condition energizing the N O N C summary alarm contacts and optional audible alarm 4 5 1 9 Water Leak Detection Optional The Humidifier controller may monitor water leaks via o...

Page 24: ...ed address writable via a BMS control system that communicates with the controller via Modbus RTU BACnet MS TP or IP based protocols such as BACnet over IP HTTP or SNMP protocols Each E Ultra Controll...

Page 25: ...start up and commissioning of the system The settings can be observed but not changed in the service menu The password to enter this menu may be obtained by contacting Product Support See section 9 0...

Page 26: ...being applied to the sensor low or high Control Points 5 2 5 This screen displays the control points and the actual values The top two lines show the set point and the actual control value and will d...

Page 27: ...ling humidity production 0 100 When this is greater than 10 the humidifier is enabled If the humidifier needs to fill the tank the Fill Solenoid is turned on If the humidifier is in a drain cycle the...

Page 28: ...r Configured alarm relay contacts Non Critical Alarms 5 3 2 A Non Critical alarm will activate the alarm screen with which it is associated These alarms may be programmed to activate the Summary Fault...

Page 29: ...nsate Pan Full Alarm The condensate pan full alarm input is active Smoke Alarm The smoke alarm input is active Customer Alarm 2 The customer defined alarm 2 input is active Customer Alarm 3 The custom...

Page 30: ...ll return to the upper left hand corner allowing the use of the Up and Down keys to move to the next set point 5 4 1 1 Dew Point Control Set Point If dew point control is selected the Humidity Control...

Page 31: ...4 1 3 Manual Group Control The Manual Control screen allows the selection of the lead Group and manual rotation of the Humidifier groups bypassing the programmed rotation schedule Alarm Set Point Scre...

Page 32: ...the same manner as described in section 5 4 2 1 It applies to both the high and low alarms 5 4 2 4 Limit Humidity Alarms If the control humidity sensor is enabled high and low alarms may be enabled an...

Page 33: ...5 4 4 Enter the Version menu to view the details of the version of the installed software Two Version screens are provided for information only They show controller hardware and software details that...

Page 34: ...es 46 RH The span is the difference between the cut in and cut out and in this case over a 5 RH change in RH the output would go from 0 to 100 In the example below the limit goes from 0 at the set poi...

Page 35: ...use Wait is an indication of the new humidifier number availability New Hum available means no humidifier is responding to the address shown as the Change to Hum number New Hum in use indicates that...

Page 36: ...sses from the power supply This should be drop below 46 volts when the humidifier is running at full output The Nebul temp is the nebulizer temperature The State is either NORMAL or DRAIN The Modbus S...

Page 37: ...Humidifier to view by using the Up and Down arrow keys then press Enter to view that humidifier s data An alarm condition is indicated by Yes to the right of each field The Humidifier level control bo...

Page 38: ...nd remove the cover s to expose the temperature sensor Power up the humidifier Measure the temperature with an infrared meter at the sensor and compare to the displayed value If the reading is differe...

Page 39: ...e 5 5 1 14 Manual Control Screen This screen allows manual control over the coils in the selected humidifier The left hand column displays the current controller On Off command for the indicated compo...

Page 40: ...ower is applied Auto on remote If set to Yes the unit may be turned on via a remote On Off switch Suppress Buzzer Enables or disables the alarm signal buzzer The limit sensors may be enabled on one bo...

Page 41: ...s CUSTOMER ALARM as shown below or press to advance to the next character and use the and arrow keys to scroll through the ASCII character set to construct a specific alpha numeric message in the line...

Page 42: ...te fields as shown Upon detection of any of the selected alarm conditions the alarm key illuminates and the controller energizes the designated custom alarm relay Digital In 5 5 5 This screen is provi...

Page 43: ...ct STULZ Product Support for assistance see Section 9 0 5 5 7 1 Direct BMS Control The controller may be configured to accept proportional analog signals that mimic sensors The controller will act on...

Page 44: ...ot available See Section 5 7 for details Save Configuration 5 5 10 The next screen in the Service Menu after the System Configuration review menu is the Service Level Save of the configuration Passwor...

Page 45: ...on 9 0 because incorrect settings made at that level could unintentionally damage the equipment The Factory Configuration menu loop contains settings for the options that should not need to be adjuste...

Page 46: ...Y 0 0 c Maximum Y 100 0 c X 13 8 Y 56 6 F Sensors DigitalIn Options 5 6 1 1 4 Limit Temperature Setup 5 6 1 1 5 Limit Humidity Setup 5 6 1 1 6 Airspeed Setup 5 6 1 1 7 Cabinet Temperature Setup The c...

Page 47: ...s Off and Closed as On The Position is the current state of the input Open or Closed to ground Some inputs may have the ability to shut down the system when the input is On and the enabling or disabli...

Page 48: ...nnot be changed Not all options are available on a particular E Ultra Controller Depending on the size of the controller small medium or large some inputs and outputs are not available Check Basic Sys...

Page 49: ...nes if the system will drain the humidifiers after being idle for a long period of time BMS Keep Alive set to Yes requires the BMS system to toggle the keep alive parameter between 1 and 2 at a maximu...

Page 50: ...the enabling of the rest of the analog sensors Measurement Units 5 7 8 The temperature units may be selected to be F or C The air speed units may be selected as meters per minute m m or feet per minu...

Page 51: ...larm 3 Enable No Group Select No Cabinet Fan Enable Yes Custom Alarm 1 Output Enable No Custom Alarm 2 Output Enable No Custom Alarm 3 Output Enable No Custom Alarm 4 Output Enable No Log Remote Shutd...

Page 52: ...S Baud rate 19 200 BMS Protocol Select BACnet Control Humidity Sensor Type 4 20mA Control Humidity Set Point 45 0 RH Control Humidity Cut in 4 RH Control Humidity Cutout 0 0 RH Limit Humidity Sensor T...

Page 53: ...on In the event that a problem is encountered with the humidification system the system controller may be used to diagnose the cause The controller signals an alarm condition when the red backlight LE...

Page 54: ...module includes 3 LED s red yellow and green that provide information on the operation of the control module and status of the connection to the pLAN These signal LED s are positioned adjacent to the...

Page 55: ...p m EST If a problem occurs after business hours provide your name and telephone number One of our service technicians will return your call When calling to obtain support it is important to have the...

Page 56: ...ugh Product Support by fax 301 620 1396 telephone 888 529 1266 or E mail parts stulz ats com Quotes are given for specified listed parts for a specific unit STULZ accepts Visa and MasterCard STULZ may...

Page 57: ...012 11 NTC2 Temperature R 40013 12 40013 12 NTC3 Temperature R 40014 13 40014 13 NTC4 Temperature R 40015 14 40015 14 Conductivity R 40016 15 40016 15 Humidifier 1 Temperature xxx x C R 40017 16 40017...

Page 58: ...nt Value when dew point configured R W 40114 113 40114 113 Network supplied Limit Temperature Value R W 40115 114 40115 114 Network supplied Limit Humidity Value R W 40116 115 40116 115 High Airflow A...

Page 59: ...gital outputs R 5037 36 40165 1036 Packed bits for BMS Humidifier 13 Digital outputs R 5038 37 40166 1037 Packed bits for BMS Humidifier 14 Digital outputs R 5039 38 40167 1038 Packed bits for BMS Hum...

Page 60: ...sensor fail R 037 36 037 36 Airspeed sensor fail R 038 37 038 37 Conductivity Pre Alarm R 039 38 039 38 Conductivity Alarm R 040 39 040 39 High Control Temperature Alarm Enable R 041 40 041 40 Low Co...

Page 61: ...0 1024 NTC4 high temperature alarm Freeze Alarm 11 2048 NTC4 low temperature alarm 12 4096 Conductivity Pre Alarm 13 8192 Conductivity Alarm 14 16384 High Airflow Alarm 15 32768 Low Airflow Alarm 10 5...

Page 62: ...all units DI 3 ID3 ID3 ID3 Air proving switch Air Proof opt all units DI 4 ID4 ID4 ID4 Water Alarm Water detection opt all units DI 5 ID5 ID5 ID5 Fire Smoke detector Fire smoke opt all units DI 6 ID6...

Page 63: ...B1 B1 Control Air Humidity U Remote sensor std all units AI 2 B2 B2 B2 Limit Air Humidity U standard std all units AI 3 B3 B3 B3 Conductivity U standard std all units AI 4 B6 B6 Control Air Temperatu...

Page 64: ...nd 21704 Phone 301 620 2033 Fax 301 662 5487 E mail info stulz ats com www STULZ com STULZ mission is to be the premier provider of energy efficient temperature and humidity control solutions for miss...

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