Stuart Turner ABB V150-45-2V-1 Installation, Operation & Maintenance Instructions Manual Download Page 2

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PRODUCT DESCRIPTION

Twin electric motor driven centrifugal pump set complete with an automatic variable 
speed duty/assist control system, incorporating pumps, VSD, transducer, pressure vessel 
and electronic control.

APPLICATION

The Aquaboost Booster Set (vertical twin) range is designed for pressure boosting stored, 
clean cold water into systems, where under gravity, no flow is available.

Inlet pressures to the pump and ambient temperatures must not exceed the 
values given in the technical specifications.

 

z

This pump set must not be used for any other application without    

 

the written consent of Stuart Turner Ltd.

 

z

This pump MUST NOT be connected directly to the mains water    

 supply.

 

z

This appliance can be used by children aged from 8 years and  

 

 

above and persons with reduced physical, sensory or mental  

 

 

capabilities or lack of experience and knowledge if they have been  

 

given supervision or instruction concerning use of the appliance    

 

in a safe way and understand the hazards involved.  Children shall   

 

not play with the appliance.  Cleaning and user maintenance shall   

 

not be made by children without supervision.

 

z

Children should be supervised to ensure that they do not play with  

 

the appliance.

Please read installation details carefully as they are intended to ensure this 
product provides long, trouble free service.  Failure to install the unit in 
accordance with the installation instructions will lead to invalidation of the 
warranty.

STORAGE

If this product is not to be installed immediately on receipt, ensure that it is stored in a dry, 
frost and vibration free location in its original packaging.

CONTENTS 

Page

Checklist  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Important Facts - read before commencing installation    . . . . . . . . . . . . . . . . . . . . . . 5
Location   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Installation    . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Electrical  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Control Programming   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Commissioning  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Maintenance  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Technical Specification 

  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Trouble Shooting    . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Guarantee  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Summary of Contents for ABB V150-45-2V-1

Page 1: ...nce and safety information Read this manual carefully before commencing installation This manual covers the following products ABB V150 45 2V 1 Pt No 46684 ABB V260 65 2V 1 Pt No 46687 ABB V150 60 2V...

Page 2: ...or lack of experience and knowledge if they have been given supervision or instruction concerning use of the appliance in a safe way and understand the hazards involved Children shall not play with t...

Page 3: ...he pump removed from its packaging check for any damage prior to installation If any damage is found contact Stuart Turner Ltd within 24 hours of receipt AB B V 150 45 2 V 1 No of pumps Metres head va...

Page 4: ...nt Product Performance Performance curve indicates maximum performance both pumps running 0 1 2 3 4 5 6 7 8 9 0 10 20 30 40 50 60 70 80 90 100 0 50 100 150 200 250 300 Head bar HEAD metres FLOW l min...

Page 5: ...t supplied 1 16 Flux Solder joints must be completed and flux residues removed prior to pump installation flux damage will void any warranty 1 17 Pipework design Care should be taken in the design of...

Page 6: ...booster set has been installed and connected to the suction and discharge pipework before installing the pressure vessel On no account should the pressure vessel be used to manouvre the booster set in...

Page 7: ...e mounted as close to the water source as possible on a level surface and if the plant room has a chance of flooding it is recommended that the unit is installed on a suitable plinth capable of taking...

Page 8: ...See Fig 1 to identify the suction and discharge connections 2 23 Isolating valves Separate system isolating valves non restrictive must be fitted to the suction and discharge of the pump set on the sy...

Page 9: ...el is supplied loose this must be fitted to the connection on the discharge pipework The connection is sealed with two O rings within the end of the connection ensure the O rings are not damaged durin...

Page 10: ...be permanently earthed via the supply cord which must be correctly connected to the earth point located in the terminal box The inverter should be protected separately against ground fault 4 16 Addit...

Page 11: ...ation Remote Optional MS HBC aM AquaBoost Controller Pump VSD2 Pressure Transducer Aquaboost Booster Set range Fig 5 Note This switch does not isolate all connections to this panel Isolate elsewhere b...

Page 12: ...al cables Take care not to damage the electronic cards z z Failure to comply with the safety regulations not only causes risk to personal safety and damage to the equipment but also invalidates the wa...

Page 13: ...rogramming menu scroll up Programming confirm Increase or scroll left Decrease or scroll right 5 11 Screen format Fig 6 Fig 7 Auto mode Manual mode Set up mode activated Alarm Sensor state Pump state...

Page 14: ...ducer connected to that controller Pump state Indicates if the pump is running or in stand by state Duty assist mode Indicates that the controls are in duty assist mode The 2 upper symbols indicate if...

Page 15: ...of both controllers see Fig 8 5 14 Remote alarm connection Using terminals 10 and 11 a remote alarm can be connected to both controllers see Fig 9 The remote alarm can be used to signal error on the...

Page 16: ...level the pumps will re start automatically after a pre set time delay AP19 For entering the programming mode see 5 24 5 16 Parameters On the controller the following information is displayed Pump st...

Page 17: ...ss this menu Password entry is required contact PumpAssist for assistance AE Advanced parameters this allows display of the secondary parameters which can be useful for system diagnostics Example AE01...

Page 18: ...amic 1 fast dynamic 5 slow dynamic 3 AP09 Duty assist mode oFF UU duty assist mode with double inverter UF duty assist mode with an inverter oFF AP010 Master Slave setting MAS master SLA slave SLA AP0...

Page 19: ...voltage V 195 SA015 Nominal voltage V 220 5 23 MAn Fixed speed mode activation To enter password is required contact PumpAssist for assistance on 44 0 800 31 969 80 No Description Factory settings Mod...

Page 20: ...is adequate to meet the demand Ensure the pump chambers are full of water before starting the unit Failure to do this could result in seal damage To ensure dry running does not occur the pumps must be...

Page 21: ...set pressure UP05 a Press to access menu b Using and find menu UP press to enter c Using and find parameter UP05 press to enter d Using and adjust the set pressure press to enter During this process t...

Page 22: ...ble volume of water will be released as the vessel discharges d With the drain valve open unscrew the black plastic cover to reveal the Schrader valve Check air charge at Schrader valve Fig 12 using a...

Page 23: ...eller Stainless steel Performance Performance See Curve Fig 2 Minimum static inlet pressure 1 metre Maximum static inlet pressure 10 metres Maximum working pressure 16 bar Maximum ambient air temperat...

Page 24: ...24 litres Diaphragm Tank Water Capacity 12 litres Materials Pump body Stainless steel Impeller Stainless steel Performance Performance See Curve Fig 2 Minimum static inlet pressure 1 metre Maximum st...

Page 25: ...ltage is higher than 190 V Er04 High rectified voltage Supply voltage higher than 250 V The system automatically restart when the clamp voltage is lower than 250 V Er05 Memory failure Contact Stuart T...

Page 26: ...ansducer fault Check wiring to transducer transducer function error Er02 Stopped due to tank level float switch if fitted Check water float switch operation if fitted error Er12 Power failure has stop...

Page 27: ...ar and defects which have a negligible effect on the value or operation of the pump Reasonable evidence must be supplied that the product has been purchased within the guarantee term prior to the date...

Page 28: ...2008 108EC IT IS HEREBY CERTIFIED THAT THE STUART ELECTRIC MOTOR DRIVEN PUMP AS SERIAL NUMBER BELOW COMPLIES WITH THE ESSENTIAL REQUIREMENTS OF THE ABOVE E E C DIRECTIVES RESPONSIBLE PERSON AND MANUFA...

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