Stuart Turner 28474 Installation Instructions Manual Download Page 10

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Cont ...

To view the light the following procedure must be followed:-

• 

Isolate the mains electrical power supply from the pump.

• 

Remove the four screws (item 23) retaining the terminal box lid.

• 

Lift the terminal box lid off.

• 

IMPORTANT

 – Ensure there is no contact with any of the internal parts of the terminal box.

• 

Briefly reconnect the mains power supply to the pump – the indicator light should illuminate if  

 

the pump has been correctly wired.

• 

Isolate the mains electrical power supply from the pump.

• 

Re fit the terminal box lid ensuring no cables are trapped.

• 

Re fit the four terminal box lid retaining screws, tighten to 0.8 Nm. 

• 

DISASSEMBLY

• 

Isolate electrical supply before fitting replacement part.

• 

Replacing the PCB should only be carried out by a competent person.

• 

The supply cord and internal wiring within the terminal box are routed    

 

and secured to ensure compliance with the electrical standard  

 

 

 EN 60335-1. It is essential that prior to any disturbance of this internal   

 

wiring, all cable routing and securing details are carefully noted to  

 

 

ensure reassembly to the same factory pattern is always maintained.

Indication light

Terminal box lid

23

Fig. 15 Wiring removed for clarity

N

S1

S2

S2

S3 S3

MAIN WINDING

THERMOTRIP

CAPACITOR

START WINDING

FLOWSWITCH
REED (S3)

BLUE

BROWN

BL

AC

K

RE

D

GREEN/
YELLOW

BLUE

BROWN

L

M

N

N

S2 S3 S3 S2

L

E

N

FLOWSWITCH
REED (S2)

S1

S1

PRESSURE

SWITCH (S1)

230 VAC/1PH/50Hz
SUPPLY

S1

Fig. 16 Twin

Summary of Contents for 28474

Page 1: ...ip 4 Section 1 Rotary seal 5 Section 1 Seal Counterface 6 Section 1 O ring ID 66 4 mm 1 Sections 1 6 Screws M6 x 35 mm 28 Section 4 Reed switch 23 Sections 2 3 5 Screws K40 x 16 mm 29 Section 4 Strain...

Page 2: ...2 26 Adhesive Foam Pad 1 11 Non Return Valve Assembly 2 27 Reed Switch Tie Wrap 2 12 O Ring ID 21 mm 2 28 Reed Switch 2 13 O Ring ID 19 mm 2 29 Strain Relief Bush 3 14 Screws M4 x 16 mm 4 30 Applicato...

Page 3: ...asher G 1 5 Seal Counterface 1 21 Bonded Seal 1 6 O Ring ID 66 4 mm x 1 78 mm c sec 1 27 Reed Switch Tie Wrap 2 7 Woodruff Key 1 30 Seal Applicator Tool not shown 1 8 Thrower 1 DISASSEMBLY To access t...

Page 4: ...nts along with the serviceable parts Fig 4 10 A A Flow switch transfer pipe pressure vessel assembly Fig 3 20 19 17 18 27 17 21 22 15 16 14 13 28 11 9 12 1 3 5 2 4 6 8 7 17 20 19 17 21 22 17 13 28 14...

Page 5: ...val of the impeller To overcome this two screwdrivers can be used to gently lever the impeller away from the shaft as detailed Fig 5 ensuring equal pressure is applied to each side of the component to...

Page 6: ...locating the Circlip item D in the groove and pushing it into position Fig 9 WARNING Do not install the circlip onto full shaft diameter it must only be located in the groove REASSEMBLY Reassembly of...

Page 7: ...ical supply before fitting replacement part Replacing the capacitor should only be carried out by a competent person The supply cord and internal wiring within the terminal box are routed and secured...

Page 8: ...apacitor must be connected secured and positioned as detailed Figs 13 14 Secure terminal box lid screws to a torque of 0 8 Nm item 23 IMPORTANT NOTE For correct pump rotation ensure both blue wires ar...

Page 9: ...ter starvation condition remains present the pump will then stop operation after a 1 minute period 4 The pump will remain in the off condition for a period of 5 minutes 5 The pump will then re start a...

Page 10: ...en to 0 8 Nm DISASSEMBLY Isolate electrical supply before fitting replacement part Replacing the PCB should only be carried out by a competent person The supply cord and internal wiring within the ter...

Page 11: ...arth wire and cup washer Item D Disconnect all wiring from terminal blocks on printed circuit board PCB Item 25 Remove two M4 nuts item A and carefully lift PCB Item 25 away from terminal box Damaged...

Page 12: ...aving the installation unattended REASSEMBLY Reassembly is the reverse of the disassembly instructions with the new replacement parts fitted as required Note For correct installation the capacitor mus...

Page 13: ...nsure compliance with the electrical standard EN 60335 1 It is essential that prior to any disturbance of this internal wiring all cable routing and securing details are carefully noted to ensure reas...

Page 14: ...sh into the base of the terminal box ensuring the bush is fully seated into its location Connect the two reed switch wires to the PCB Figs 21 22 For correct operation of the flow switch the reed must...

Page 15: ...n Fig 26 INITIAL OPERATING INSTRUCTIONS Consult instruction manual for commissioning instructions Do not run pump dry Allow the water to be pumped to enter the pump body thus ensuring the seal is lubr...

Page 16: ...ins N2 0 N3 0 bar Single WIRING DIAGRAMS N S1 S2 S2 S3 S3 MAIN WINDING THERMOTRIP CAPACITOR START WINDING FLOWSWITCH REED S3 BLUE BROWN BLACK RED GREEN YELLOW BLUE BROWN L M N N S2 S3 S3 S2 L E N FLOW...

Page 17: ...ution and is intentional Unscrew pressure vessel and remove rubber washer Remove four screws item 23 and carefully remove terminal box lid Fig 30 Note the cable routing within the terminal box Figs 28...

Page 18: ...new replacement parts fitted as required Pressure switch item 22 to be tightened to a torque of 7 8 Nm Secure two cable clamp screws item 23 and four terminal box lid screws to a torque of 0 8 Nm Fig...

Page 19: ...ASSEMBLY To access the NRV the flow switch body assemblies must first be removed Fig 32 Please refer to the following dependant on pump Note The NRV is part of the flow switch body assemblies see Figs...

Page 20: ...ll re used parts are clean and new replacement parts fitted as required Secure flow switch manifold clamp screws to a torque of 1 5 Nm item 9 INITIAL OPERATING INSTRUCTIONS Consult instruction manual...

Page 21: ...ITEM QTY 19 Rubber Washer G 1 20 Pressure Vessel 0 6 litre 1 DISASSEMBLY Rotate the pressure vessel as shown to unscrew Fig 35 Remove rubber washer from manifold body Fig 36 Damaged components must be...

Page 22: ...t to 5 6 Nm torque Fig 37 INITIAL OPERATING INSTRUCTIONS Consult instruction manual for commissioning instructions Do not run pump dry Allow the water to be pumped to enter the pump body thus ensuring...

Page 23: ...Stuart Turner for advice on replacements not supplied with kit REASSEMBLY Reassembly is the reverse of the disassembly instructions with the new replacement parts fitted as required INITIAL OPERATING...

Page 24: ...TING INSTRUCTIONS Consult instruction manual for commissioning instructions Do not run pump dry Allow the water to be pumped to enter the pump body thus ensuring the seal is lubricated before switchin...

Page 25: ...25...

Page 26: ...26...

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Page 28: ...Stuart Turner Ltd Henley on Thames Oxfordshire RG9 2AD ENGLAND Tel 44 0 1491 572655 Fax 44 0 1491 573704 info stpumps co uk www stuart turner co uk Issue No 1716 1 03 Pt No 20017...

Page 29: ...Showers Power Showers Smart Showers Shower Towers From Top Shower Brands Mira Showers Aqualisa Showers Triton Showers Gainsborough Showers Shower Pumps can upgrade your showering experience even more...

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