StoneAge Sentinel LWPS-100-X, User Manual

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Contact StoneAge for Safety Data Sheets for material usage, a complete list of spare part numbers, and service instructions for the
Lightweight Positioner.
MAINTENANCE
Return the plugs into all push connect fittings to keep water away from the connectors during cleaning. Use mild soapy water to clean the
machine in order to remove corrosive materials. Before storing the unit, use compressed air to lightly blow off debris and moisture. Apply a
small amount of air tool oil directly into the Horizontal and Vertical Drive fittings. Then, briefly operate the controls at slow speed for a short
duration in each direction to coat the interior parts of the motor. Install the dust caps onto all fittings to keep moisture and dirt out.
DO NOT SPRAY WATER DIRECTLY AT OR SUBMERGE THE AIR MOTOR BREATHER PORTS OR ELECTRONIC COMPONENTS.
MAKE SURE ALL DUST CAPS ARE IN PLACE AND ELECTRICAL SENSOR CONNECTIONS ARE TIGHT PRIOR TO CLEANING.
The Lightweight POSITIONER (LWPS-100-X), can be broken down into smaller components that should be stored in a clean and dry area.
Maintenance Item Frequency Maintenance Required
Forward, reverse, and clamp fittings Before each use Inspect threads for wear or damage.
Carriage rollers Every 100 Hours of use Lubricate Zerks on all Carriage Rollers using any multipurpose
NLGI 2 grease.
Vertical and Horizontal Rails As Needed Inspect for wear that would allow Carriage Rollers to slip off.
Replace Rail as needed.
Quick Release Handles When loose or too tight 5mm hex to tighten. When it’s set correctly it should take 15-
20lbs of force to close the lever
PARTS DIAGRAM
STORAGE, TRANSPORTATION, AND HANDLING
LIGHTWEIGHT POSITIONER
(CBL EA15F-1RB6PP-2LPL5)
POSITIONER CONTROL LINE ASSEMBLY
# PART NUMBER QTY OAL EACH
1 CBL EA15F-1RB6PP-2PL6.1 LABEL 1
2 CBL EA15F.1 WIRE, 1X4 PAIR, 24 (7/32_ AWG COPPER ALLOY, .011” POLYPLEFIN 1 15’-0”
3 EE CN-RB-PF6PS-14S-0001 PLUG, POT AND HEATSHRINK ENDBELL 1
4 EE CN-RB-PF6PS-14S-90-0001 PLUG, 90 DEG POT AND HEATSHRINK ENDBELL 1
5 GPHS 1100-OLE-A-BK HEAT SHRINK, 1.1” ID , BLACK 2 5”
6 GPSL 0750-NYL-G-BK HOSE BUNDLE SLEEVE 1 11’-4”
7 GPTB 8MM6-PUR95A-BK 8MM OD X 6MM ID URETHANE TUBING, BLACK 1 14’-2”
8 GPTB 8MM6-PUR95A-RD 8MM OD X 6MM ID URETHANE TUBING, RED 1 14’-2”
PIN WIRE
A BROWN / BROWN WHITE 12V
B GREEN WHITE 485-B
C GREEN 485-A
D BLUE / BLUE WHITE GND
E ORANGE SFT-A
F ORANGE WHITE SFT-B