StoneAge Sentinel LWPS-100-X User Manual Download | Manualshive

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LIGHTWEIGHT POSITIONER ASSEMBLY

(LWPS-100-X)

SYSTEM ASSEMBLY - OVERVIEW

RAIL STOP

RAIL STOP

RAIL STOP

HORIZONTAL DRIVE

ASSEMBLY

SHOT GUN

MOUNT

VERTICAL DRIVE

ASSEMBLY

IDLER

CARRIAGE

ASSEMBLY

RAIL STOP

CLAMP

(SEE THE NEXT

PAGE FOR ALTERNATE

CLAMP STYLES)

2.5” SLOTTED RAIL

2.5” SLOTTED RAIL

POSITIONER

CONTROL LINES

2.5” SLOTTED RAIL

NOTICE

Heat exchanger tube bundle face,
shown for graphic representation only.
Not included in assembly

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Summary of Contents for Sentinel LWPS-100-X

Page 1: ...PL 690 REV B 09 2021 LIGHTWEIGHT POSITIONER LWPS 100 X USER MANUAL ...

Page 2: ...REQUIREMENTS 6 SAFETY LABEL DEFINITIONS 6 PRE RUN SAFETY CHECK 7 PRODUCT OVERVIEWS 8 LIGHTWEIGHT POSITIONER SYSTEM 8 LIGHTWEIGHT POSITIONER AND ACCESSORIES 9 LIGHTWEIGHT POSITIONER CLAMP STYLES 10 LIGHTWEIGHT POSITIONER SET UP 11 LIGHTWEIGHT POSITIONER ASSEMBLY 11 LIGHTWEIGHT POSITIONER CONNECTIONS TO POWER HUB 13 SHOTGUN MOUNT INSTALLATION 14 MAINTENANCE 15 STORAGE TRANSPORTATION AND HANDLING 15 ...

Page 3: ... size and weight Larger usable widow size Push to Connect fittings Metric hardware and tube sizes Sensor can be replaced in minutes Same sensor used in both drives Carriages are interchangeable with LWP 500 Rail scraper on idler carriage Utilizes field proven stainless steel air motors 72 3in 1837mm Vertical Rail Length 72 3in 1837mm Horizontal Rail Length 53 5in 1360mm Maximum Vertical Travel 2 0...

Page 4: ...ic and medical equipment Radio frequency disturbance characteristics Limits and methods of measurement EN 60204 1 2018 Safety of machinery Electrical equipment of machines This device complies with part 15 of the FCC rules and Industry Canada ICES 003 Operation is subject to the following two conditions 1 This device may not cause harmful interference and 2 this device must accept any interference...

Page 5: ...ssessment and risk reduction S I 2008 1597 Pneumatic Fluid Power General rules and safety requirements for systems and components S I 2016 1091 Industrial scientific and medical equipment Radio frequency disturbance characteristics Limits and methods of measurement S I 2016 1091 Safety of machinery Electrical equipment of machines S I 2016 1091 Electromagnetic Compatibility EMC standard for radio ...

Page 6: ...sk assessment MUST consider potential material or substance hazards including Aerosols Biological and microbiological viral or bacterial agents Combustible materials Dusts Explosion Fibers Flammable substances Fluids Fumes Gases Mists Oxidizing Agents WARNING AND SAFETY INSTRUCTIONS PERSONAL PROTECTIVE EQUIPMENT REQUIREMENTS Use of Personal Protective Equipment PPE is dependent on the working pres...

Page 7: ... unattended Always de energize the system before servicing or replacing any parts Failure to do so can result in severe injury and or death When moving the Lightweight Positioner LWPS 100 X lift with care to prevent bodily injury PRE RUN SAFETY CHECK Refer to WJTA IMCA s Recommended Practices For The Use Of High pressure Waterjetting Equipment and or The Water Jetting Association s WJA Code of Pra...

Page 8: ...STOP HORIZONTAL DRIVE ASSEMBLY SHOT GUN MOUNT VERTICAL DRIVE ASSEMBLY IDLER CARRIAGE ASSEMBLY RAIL STOP CLAMP SEE THE NEXT PAGE FOR ALTERNATE CLAMP STYLES 2 5 SLOTTED RAIL 2 5 SLOTTED RAIL POSITIONER CONTROL LINES 2 5 SLOTTED RAIL NOTICE Heat exchanger tube bundle face shown for graphic representation only Not included in assembly ...

Page 9: ... RAIL STOP ASSEMBLY RAIL STOP ASSEMBLY RAIL STOP ASSEMBLY RAIL STOP ASSEMBLY IDLER CARRIAGE ASSEMBLY RAIL EXTENSIONS 2 4 OR 6 FT LENGTHS 61 m 1 2 m OR 1 8 m LIGHTWEIGHT POSITIONER OVERVIEW SLOTTED QUICK CLAMP LWP 620 KIT CONTAINS 4 QUICK CLAMP LWP 621 KIT CONTAINS 4 PLATE CLAMP LWP 622 KIT CONTAINS 2 CLAMP TYPES LWP 625 KIT INCLUDES ALL KITS SHOWN HERE 15ft 4 572m POSITIONER CONTROL LINES SCAFFOLD...

Page 10: ...UICK LWP 552 AND PLATE CLAMPS LWP 519 are for use with heat exchanger flanges that have easily accessible bolt holes Use quick clamps or plate clamps depending on the spacing of the hole pattern Figures 1 3 SCAFFOLD QUICK CLAMPS LWP 554 are for use with scaffolding in situations where they may be no way to clamp directly onto the heat exchanger Figure 4 FIGURE 1 FIGURE 2 FIGURE 3 FIGURE 4 LIGHTWEI...

Page 11: ...lose to parallel with the top rail for best performance Tighten the Rail Clamp Tensioner securing the rail to the Positioner Clamp Check Rail Clamp bolts to ensure they are secured to the tube bundle flange Figure 3 4 Remove the Quick Release Pin from the locked position pull back on the air motor to lift the gear and insert the Quick Release Pin into the unlocked position This will allow the Hori...

Page 12: ...ce the Quick Release Pin into the locked position Figures 8 9 8 Loosen the handles on the four Rail Stops and slide one onto both ends of the top horizontal rail and both ends of the vertical rail Rotate all the handles so they face away from Horizontal and Vertical Drives as shown and ensure that they are securely fastened Figure 10 LIGHTWEIGHT POSITIONER SET UP FIGURE 9 FIGURE 6 FIGURE 7 Rail Cl...

Page 13: ...se of dirty or contaminated pneumatic hoses will cause component damage and malfunction 4 Connect control lines to the Horizontal Drive Connect the two 8mm diameter tubing from the Power Hub to the corresponding color coded fittings on the Horizontal Drive Connect the 90o Pot Plug from the Power Hub to the resceptacle on the sensor 5 Connect control lines to the Vertical Drive Connect the two 8mm ...

Page 14: ...n the Clamp Handle on the Vertical Carriage and slide the Shotgun Mount in back to front The mount will stop when it reaches the chamfers at the front This is a safety feature Lock the Clamp Handle in place when the mount is in position If the Clamp Handle feels too loose or too tight it can be adjusted with a 5mm Allen Key Follow the instructions on the decal on the Vertical Drive 3 Fasten the Sh...

Page 15: ... dry area Maintenance Item Frequency Maintenance Required Forward reverse and clamp fittings Before each use Inspect threads for wear or damage Carriage rollers Every 100 Hours of use Lubricate Zerks on all Carriage Rollers using any multipurpose NLGI 2 grease Vertical and Horizontal Rails As Needed Inspect for wear that would allow Carriage Rollers to slip off Replace Rail as needed Quick Release...

Page 16: ...AGETOOLS COM LIGHTWEIGHT POSITIONER ASSEMBLY LWPS 100 X PART NUMBER QTY 1 BU 002 6 001 2 5 BOX RAIL EXTRUSION SLOTTED 3 2 LWPS 100 ASSEMBLY LWP SENTINEL NO RAILS 1 3 PL 160 WARNING PINCH POINT 1 25 X 3 0 DECAL 12 PARTS DIAGRAM ...

Page 17: ...0 x 18 SS 6 10 GS 3M10 20 1 5 SHCS M10x1 5 x 20 SS 5 11 GSP 3M3 10 SLOTTED SPRING PIN M3 X 10 SS 1 12 GSS 3M6 1 0 10CU SET SCREW CUP PT M6x1 0 x 10 SS 1 13 GSSH M5 4 SS SHOULDER SCREW M5 X 4 SS 1 14 GSSH M8 40 SS SHOULDER SCREW M8 X 40 SS 1 15 GW 525 F WASHER FLAT 25 1 16 LWP 557 FTG EXHAUST PROTECTOR P2M 1 17 LWPS 110 ASSY GEAR DRIVE 1 18 LWPS 141 PLATE HORIZONTAL CARRIAGE 1 19 LWPS 143 PLATE RAI...

Page 18: ...014 R ID WASHER RUBBER EXTRA SMALL RED 1 10 GS 3M10 40 1 5 SHCS M10X1 5 X 40 SS 4 11 GSB 3M6 25 1 0 BHCS M6X1 0 X 25 SS 6 12 GSB 313 0075 BHCS 6 32 X 19 SS 4 13 GSS 3M6 1 0 10CU SET SCREW CUP PT M6X1 0 X 10 SS 1 14 GSSH M5 4 SS SHOULDER SCREW M5 X 4 SS 1 15 GSSH M8 40 SS SHOULDER SCREW M8 X 40 SS 1 16 LWP 557 FTG EXHAUST PROTECTOR P2M 1 17 LWPS 110 ASSY GEAR DRIVE 1 18 LWPS 161 PLATE VERTICAL CARR...

Page 19: ...P 550 MOTOVARIO GEARBOX 1 12 LWPS 111 HUB ENCODER MOTOR MOUNT 1 13 LWPS 112 PLATE DRIVE SPROCKET 1 14 LWPS 113 COVER GEAR 1 15 LWPS 114 SLEEVE BEARING OIL IMPREGNATED 2 16 LWPS 115 ASSY STEP SHAFT 1 17 LWPS 120 ASSY SHAFT KEYED BELLEVILLE 1 18 LWPS 130 ASSY LWPS SENSOR BOARD 1 19 LWPS 133 O RING DOUBLE SEAL X PROFILE 1 20 SL 010 SEAL 1 APPLY LOCTITE RETAINING COMPOUND 680 OR EQUIVALENT TO COMPONEN...

Page 20: ...T HEX 37 16 X 1 25 1 4 BU 151 HANDLE 1 PART NUMBER QTY 1 BR 051 1 5 0 AXLE ZERK 3 2 BR 055 SS ROLLER ASSY 3 3 GB 3M10 30 1 5 BOLT HEX M10x1 5 X 30 SS 2 4 GS 3M10 20 1 5 SHCS M10x1 5 x 20 SS 4 5 GSSH M8 12 SS SHOULDER SCREW M8 X 12 SS 1 6 LWPS 181 PLATE IDLER CARRIAGE 1 7 LWPS 182 BLOCK SPACER 1 8 LWPS 183 PLATE GUIDE 1 9 LWPS 185 SCRAPER RAIL 1 10 LWPS 186 STUD VERTICAL RAIL GUIDE 2 11 LWPS 188 SP...

Page 21: ...LT HEX 37 16 X 2 00 SS 2 2 GS 337 025 SHCS 37 16 X 62 SS 2 3 GSS 525 20 75CU SET SCREW CUP PT 25 20 X 75 1 4 GW 337 F WASHER FLAT 37 SS 2 5 GW 337 L WASHER LOCK 37 SS 2 6 LWPS 221 MOUNT SHOTGUN 1 7 SRT 579 CLEVIS PIN SS WITH E RING 1 8 SRT 582 VERTICAL BOTTOM PIPE CLAMP 1 9 SRT 583 VERTICAL TOP PIPE CLAMP 1 10 SRT 586 SMALL CLAMP SPRING 1 ...

Page 22: ...6 QUICK RAIL CLAMP FINGER 1 10 LWP 527 FLANGE CLAMP SCREW 1 11 LWP 528 RAIL CLAMP SHAFT 1 12 LWP 529 FLANGE CLAMP LEVER 1 13 LWP 530 FLANGE CLAMP KNOB 2 14 LWP 531 RAIL CLAMP LEVER 1 15 LWP 532 RAIL CLAMP KNOB 2 16 LWP 533 NUT BRASS 3 4 10 1 17 LWP 534 NUT SQUARE 3 4 10 1 18 LWP 535 THRUST WASHER 1 19 LWP 545 FLANGED BUSHING 1 20 LWP 547 SHIM 1 21 LWP 548 FLANGED NUT 1 22 LWP 555 BOLT 3 4 10 X 7 0...

Page 23: ...IN SHAFT DO NOT ALLOW BODY OF PLUNGER TO TOUCH SHAFT 4 BLUE GOOP IS A SWAGELOK BRAND ANTI SEIZE AN EQUIVALENT ALTERNATIVE IS ACCEPTABLE 5 BLUE LOCTITE PN 242 OR EQUIVALENT PART NUMBER QTY 1 BR 060 RAIL CLAMP 2 2 GB 337 05 BOLT HEX HEAD STAINLESS 3 8 16 UNC X 1 250L 4 3 GW 337 L WASHER LOCK 3 8 STAINLESS 4 4 LWP 536 MODIFIED KNOB 1 5 LWP 537 SLIDE CLAMP 1 6 LWP 539 BALL NOSE SPRING PLUNGER 1 7 LWP ...

Page 24: ...312 0750 SS SHOULDER SCREW 1 3 LWP 517 BALL NOSE SPRING PLUNGER 1 4 LWP 524 RAIL CLAMP PLATE 1 5 LWP 525 STATIC RAIL CLAMP 1 6 LWP 526 QUICK RAIL CLAMP FINGER 1 7 LWP 528 RAIL CLAMP SHAFT 1 8 LWP 531 RAIL CLAMP LEVER 1 9 LWP 532 RAIL CLAMP KNOB 2 10 LWP 535 THRUST WASHER 1 11 LWP 551 SLOTTED QUICK CLAMP BASE PLATE 1 12 SRT 333 NYLOCK HEX JAM NUT SS THIN 1 SLOTTED QUICK CLAMP LWP 620 KIT CONTAINS 4...

Page 25: ...HOULDER SCREW 5 16 DIA 3 4 L SS 1 5 GW 337 L WASHER LOCK 3 8 STAINLESS 1 6 LWP 517 BALL NOSE SPRING PLUNGER 1 7 LWP 524 RAIL CLAMP PLATE 1 8 LWP 525 STATIC RAIL CLAMP 1 9 LWP 526 QUICK RAIL CLAMP FINGER 1 10 LWP 528 RAIL CLAMP SHAFT 1 11 LWP 531 RAIL CLAMP LEVER 1 12 LWP 532 RAIL CLAMP KNOB 2 13 LWP 535 THRUST WASHER 1 14 LWP 553 SCAFFOLD QUICK CLAMP BASE PLATE 1 15 LWP 559 MODIFIED SCAFFOLD CLAMP...

Page 26: ... BR 008 2 5 001 2 5 WEDGE BOLT ASSEMBLY 2 2 2 3 BU 002 2 001 2 5 BOX RAIL EXTENSION 1 4 BU 002 4 001 2 5 BOX RAIL EXTENSION 1 5 BU 002 6 001 2 5 BOX RAIL EXTENSION 1 LIGHTWEIGHT POSITIONER LWP 580 XX 001 2 5IN BOX RAIL EXTENSION KIT SLOTTED LIGHTWEIGHT POSITIONER LWP 581 XX 001 2 5IN BOX RAIL EXTENSION KIT NOT SLOTTED PART NUMBER 2FT QTY 4FT QTY 6FT QTY 1 LWP 580 XX 001 2 5IN BOX RAIL EXTENSION KI...

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Page 28: ...er s warehouse Order shortages or errors must be reported within fifteen 15 business days from receipt of shipment to secure adjustment No product s may be returned without securing written approval from Seller 5 Modification These Terms and Conditions are intended by Seller and Buyer to constitute a final complete and exclusive expression of agreement relating to the subject matter hereof and can...

Page 29: ...anual accompanying the Product 5 REQUIRED WARRANTY PROCEDURES To be eligible for warranty service the End User must 1 report the Product defect to the entity where the Product was purchased i e StoneAge or the Dealer within the Limited Warranty Period specified in this Limited Warranty 2 submit the original invoice to establish ownership and date of purchase and 3 make the Product available to a S...

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Page 32: ...1 866 795 1586 www STONEAGETOOLS com 2021 StoneAge Inc All Rights Reserved ...

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