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Warranties set forth herein extend only to End-Users, meaning customers 
acquiring, or that have previously acquired, a product manufactured by 
StoneAge (“Product”) for their own use and not for resale, either directly from 
StoneAge Inc. (“StoneAge”) or from a StoneAge Authorized Dealer or Reseller 
(“Dealer”).  No warranty of any kind or nature is made by StoneAge beyond 
those expressly stated herein.  

1. 

LIMITED WARRANTY PERIOD.

  Subject to the limitations and conditions 

hereinafter set forth, StoneAge warrants its Product to be free from defects 
in workmanship and material for a period of one (1) year from the date of 

purchase by the End-User, provided that the end of the limited warranty 
period shall not be later than eighteen (18) months from the date of shipment 
of the Product to the Dealer or the End-User by StoneAge (“Limited Warranty 
Period”).  All replacement parts which are furnished under this Limited 
Warranty and properly installed shall be warranted to the same extent as 
the original Product under this Limited Warranty if, and only if, the original 
parts were found to be defective within the original Limited Warranty Period 
covering the original Product.  Replacement parts are warranted for the 
remainder of the original Limited Warranty Period.  This Limited Warranty 
does not cover any component part of any Product not manufactured by 
StoneAge.  Any such component part is subject exclusively to the component 
manufacturer’s warranty terms and conditions.

2. 

LIMITED WARRANTY COVERAGE. 

 StoneAge’s sole obligation under 

this Limited Warranty shall be, at StoneAge’s option and upon StoneAge’s 
inspection, to repair, replace or issue a credit for any Product which 
is determined by StoneAge to be defective in material or workmanship.  
StoneAge reserves the right to examine the alleged defective Product to 

determine whether this Limited Warranty is applicable, and final determination 
of limited warranty coverage lies solely with StoneAge.   No statement or 
recommendation made by a StoneAge representative, Dealer or agent to End-

User shall constitute a warranty by StoneAge or a waiver or modification to 
any of the provisions hereof or create any liability for StoneAge.    

3. 

WARRANTY SERVICE PROVIDERS.

  Service and repair of the Product 

is to be performed only by StoneAge authorized service representatives, 
including Dealers who are authorized repair centers, with StoneAge approved 
parts.  Information about StoneAge authorized service representatives can 
be obtained through the StoneAge website at www.stoneagetools.com/
service.  Unauthorized service, repair or modification of the Product or use of 
parts not approved by StoneAge will void this Limited Warranty.  StoneAge 
reserves the right to change or improve the material and design of the Product 

at any time without notice to End-User, and StoneAge is not obligated to make 
the same improvements during warranty service to any Product previously 
manufactured.

4. 

WARRANTY EXCLUSIONS.

  This Limited Warranty does not cover, and 

StoneAge shall not be responsible for the following, or damage caused by 
the following:  (1) any Product that has been altered or modified in any way 
not approved by StoneAge in advance in writing; (2) any Product that has 
been operated under more severe conditions or beyond the rated capacity 
specified for that Product; (3) depreciation or damage caused by normal 
wear and tear, failure to follow operation or installation instructions, misuse, 
negligence or lack of proper protection during storage; (4) exposure to fire, 
moisture, water intrusion, electrical stress, insects, explosions, extraordinary 
weather and/or environmental conditions including, but not limited to lightning, 
natural disasters, storms, windstorms, hail, earthquakes, acts of God or any 

other force majeure event; (5) damage to any Product caused by any attempt 

to repair, replace, or service the Product by persons other than StoneAge 
authorized service representatives; (6) costs of normal maintenance parts 
and services; (7) damage sustained during unloading, shipment or transit of 
the Product; or (8) failure to perform the recommended periodic maintenance 
procedures listed in the Operator’s Manual accompanying the Product.   

5. 

REQUIRED WARRANTY PROCEDURES.

  To be eligible for warranty 

service, the End-User must:  (1) report the Product defect to the entity where 
the Product was purchased (i.e. StoneAge or the Dealer) within the Limited 
Warranty Period specified in this Limited Warranty; (2) submit the original 
invoice to establish ownership and date of purchase; and (3) make the Product 
available to a StoneAge authorized service representative for inspection to 

determine eligibility for coverage under this Limited Warranty.  This Limited 

Warranty shall not extend to any person or entity who fails to provide proof of 

original purchase from StoneAge or a Dealer.  No Product may be returned for 
credit or adjustment without prior written permission from StoneAge.   

6. DISCLAIMER OF IMPLIED WARRANTIES AND OTHER REMEDIES.   
EXCEPT AS EXPRESSLY STATED HEREIN (AND TO THE FULLEST EXTENT 

ALLOWED UNDER APPLICABLE LAW), STONEAGE HEREBY DISCLAIMS 
ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING WITHOUT 

LIMITATION ALL IMPLIED WARRANTIES OF MERCHANTABILITY OR 
FITNESS FOR A PARTICULAR PURPOSE, AND ANY AND ALL WARRANTIES, 
REPRESENTATIONS OR PROMISES AS TO THE QUALITY, PERFORMANCE 
OR FREEDOM FROM DEFECT OF THE PRODUCT COVERED BY THIS 
LIMITED WARRANTY.  STONEAGE FURTHER DISCLAIMS ALL IMPLIED 
INDEMNITIES.

7. 

LIMITATION OF LIABILITY.

  End-User specifically acknowledges that the 

Product may be operated at high speeds and/or pressures, and that as such it 
may be inherently dangerous if not used correctly.  End-User shall familiarize 
itself with all operation materials provided by StoneAge and shall at all times 
use and require its agents, employees and contractors to use all necessary 
and appropriate safety devices, guards and proper safe operating procedures.  
In no event shall StoneAge be responsible for any injuries to persons or 
property caused directly or indirectly by the operation of the Product if End-
User or any agent, employee, or contractor of End-User:  (1) fails to use all 
necessary and appropriate safety devices, guards and proper safe operating 
procedures; (2) fails to maintain in good working order such safety devices 
and guards; (3) alters or modifies the Product in any way not approved 
by StoneAge in advance in writing; (4)  allows the Product to be operated 
under more severe conditions or beyond the rated capacity specified for the 
Product; or (5) otherwise negligently operates the Product.    End-User shall 
indemnify and hold StoneAge harmless from any and all liability or obligation 
incurred by or against StoneAge, including costs and attorneys’ fees, to or by 
any person so injured.

TO THE FULL EXTENT ALLOWED BY APPLICABLE LAW, STONEAGE 

SHALL NOT BE LIABLE FOR ANY INDIRECT, SPECIAL, INCIDENTAL, 
CONSEQUENTIAL, OR PUNITIVE DAMAGES (INCLUDING WITHOUT 
LIMITATION, LOSS OF PROFITS, LOSS OF GOODWILL, DIMINUTION OF 
VALUE, WORK STOPPAGE, INTERRUPTION OF BUSINESS, RENTAL OF 
SUBSTITUTE PRODUCT, OR OTHER COMMERCIAL LOSS EVEN TO THE 
EXTENT SUCH DAMAGES WOULD CONSTITUTE DIRECT DAMAGES), WITH 
RESPECT TO THE COVERED STONEAGE PRODUCT, OR OTHERWISE 
IN CONNECTION WITH THIS LIMITED WARRANTY, REGARDLESS OF 
WHETHER STONEAGE HAS BEEN ADVISED OF THE POSSIBILITY OF SUCH 
DAMAGES. 

IT IS UNDERSTOOD THAT STONEAGE’S LIABILITY, WHETHER IN 
CONTRACT, IN TORT, UNDER ANY WARRANTY, IN NEGLIGENCE, OR 
OTHERWISE SHALL NOT EXCEED THE AMOUNT OF THE PURCHASE 
PRICE PAID BY THE END-USER FOR THE PRODUCT.  STONEAGE’S 
MAXIMUM LIABILITY SHALL NOT EXCEED, AND END-USER’S REMEDY IS 
LIMITED TO EITHER (1) REPAIR OR REPLACEMENT OF THE DEFECTIVE 
WORKMANSHIP OR MATERIAL OR, AT STONEAGE’S OPTION, (2) REFUND 
OF THE PURCHASE PRICE, OR (3) ISSUANCE OF A CREDIT FOR THE 
PURCHASE PRICE, AND SUCH REMEDIES SHALL BE END-USER’S ENTIRE 

AND EXCLUSIVE REMEDY. 

YOU, THE END-USER, UNDERSTAND AND EXPRESSLY AGREE THAT 
THE FOREGOING LIMITATIONS ON LIABILITY ARE PART OF THE 

CONSIDERATION IN THE PRICE OF THE STONEAGE PRODUCT YOU 
PURCHASED. 

Some jurisdictions do not allow the limitation or exclusion of liability for 

certain damages, so the above limitations and exclusions may not apply to 
you.  This Limited Warranty gives you specific legal rights, and you may also 

have other rights which vary from jurisdiction to jurisdiction.  If any provisions 

of this Limited Warranty is held to be invalid or unenforceable, such invalidity 
or unenforceability shall not affect the validity or enforceability of the other 
portions hereof.

WARRANTY

Summary of Contents for Sentinel LWPS-100-X

Page 1: ...PL 690 REV B 09 2021 LIGHTWEIGHT POSITIONER LWPS 100 X USER MANUAL ...

Page 2: ...REQUIREMENTS 6 SAFETY LABEL DEFINITIONS 6 PRE RUN SAFETY CHECK 7 PRODUCT OVERVIEWS 8 LIGHTWEIGHT POSITIONER SYSTEM 8 LIGHTWEIGHT POSITIONER AND ACCESSORIES 9 LIGHTWEIGHT POSITIONER CLAMP STYLES 10 LIGHTWEIGHT POSITIONER SET UP 11 LIGHTWEIGHT POSITIONER ASSEMBLY 11 LIGHTWEIGHT POSITIONER CONNECTIONS TO POWER HUB 13 SHOTGUN MOUNT INSTALLATION 14 MAINTENANCE 15 STORAGE TRANSPORTATION AND HANDLING 15 ...

Page 3: ... size and weight Larger usable widow size Push to Connect fittings Metric hardware and tube sizes Sensor can be replaced in minutes Same sensor used in both drives Carriages are interchangeable with LWP 500 Rail scraper on idler carriage Utilizes field proven stainless steel air motors 72 3in 1837mm Vertical Rail Length 72 3in 1837mm Horizontal Rail Length 53 5in 1360mm Maximum Vertical Travel 2 0...

Page 4: ...ic and medical equipment Radio frequency disturbance characteristics Limits and methods of measurement EN 60204 1 2018 Safety of machinery Electrical equipment of machines This device complies with part 15 of the FCC rules and Industry Canada ICES 003 Operation is subject to the following two conditions 1 This device may not cause harmful interference and 2 this device must accept any interference...

Page 5: ...ssessment and risk reduction S I 2008 1597 Pneumatic Fluid Power General rules and safety requirements for systems and components S I 2016 1091 Industrial scientific and medical equipment Radio frequency disturbance characteristics Limits and methods of measurement S I 2016 1091 Safety of machinery Electrical equipment of machines S I 2016 1091 Electromagnetic Compatibility EMC standard for radio ...

Page 6: ...sk assessment MUST consider potential material or substance hazards including Aerosols Biological and microbiological viral or bacterial agents Combustible materials Dusts Explosion Fibers Flammable substances Fluids Fumes Gases Mists Oxidizing Agents WARNING AND SAFETY INSTRUCTIONS PERSONAL PROTECTIVE EQUIPMENT REQUIREMENTS Use of Personal Protective Equipment PPE is dependent on the working pres...

Page 7: ... unattended Always de energize the system before servicing or replacing any parts Failure to do so can result in severe injury and or death When moving the Lightweight Positioner LWPS 100 X lift with care to prevent bodily injury PRE RUN SAFETY CHECK Refer to WJTA IMCA s Recommended Practices For The Use Of High pressure Waterjetting Equipment and or The Water Jetting Association s WJA Code of Pra...

Page 8: ...STOP HORIZONTAL DRIVE ASSEMBLY SHOT GUN MOUNT VERTICAL DRIVE ASSEMBLY IDLER CARRIAGE ASSEMBLY RAIL STOP CLAMP SEE THE NEXT PAGE FOR ALTERNATE CLAMP STYLES 2 5 SLOTTED RAIL 2 5 SLOTTED RAIL POSITIONER CONTROL LINES 2 5 SLOTTED RAIL NOTICE Heat exchanger tube bundle face shown for graphic representation only Not included in assembly ...

Page 9: ... RAIL STOP ASSEMBLY RAIL STOP ASSEMBLY RAIL STOP ASSEMBLY RAIL STOP ASSEMBLY IDLER CARRIAGE ASSEMBLY RAIL EXTENSIONS 2 4 OR 6 FT LENGTHS 61 m 1 2 m OR 1 8 m LIGHTWEIGHT POSITIONER OVERVIEW SLOTTED QUICK CLAMP LWP 620 KIT CONTAINS 4 QUICK CLAMP LWP 621 KIT CONTAINS 4 PLATE CLAMP LWP 622 KIT CONTAINS 2 CLAMP TYPES LWP 625 KIT INCLUDES ALL KITS SHOWN HERE 15ft 4 572m POSITIONER CONTROL LINES SCAFFOLD...

Page 10: ...UICK LWP 552 AND PLATE CLAMPS LWP 519 are for use with heat exchanger flanges that have easily accessible bolt holes Use quick clamps or plate clamps depending on the spacing of the hole pattern Figures 1 3 SCAFFOLD QUICK CLAMPS LWP 554 are for use with scaffolding in situations where they may be no way to clamp directly onto the heat exchanger Figure 4 FIGURE 1 FIGURE 2 FIGURE 3 FIGURE 4 LIGHTWEI...

Page 11: ...lose to parallel with the top rail for best performance Tighten the Rail Clamp Tensioner securing the rail to the Positioner Clamp Check Rail Clamp bolts to ensure they are secured to the tube bundle flange Figure 3 4 Remove the Quick Release Pin from the locked position pull back on the air motor to lift the gear and insert the Quick Release Pin into the unlocked position This will allow the Hori...

Page 12: ...ce the Quick Release Pin into the locked position Figures 8 9 8 Loosen the handles on the four Rail Stops and slide one onto both ends of the top horizontal rail and both ends of the vertical rail Rotate all the handles so they face away from Horizontal and Vertical Drives as shown and ensure that they are securely fastened Figure 10 LIGHTWEIGHT POSITIONER SET UP FIGURE 9 FIGURE 6 FIGURE 7 Rail Cl...

Page 13: ...se of dirty or contaminated pneumatic hoses will cause component damage and malfunction 4 Connect control lines to the Horizontal Drive Connect the two 8mm diameter tubing from the Power Hub to the corresponding color coded fittings on the Horizontal Drive Connect the 90o Pot Plug from the Power Hub to the resceptacle on the sensor 5 Connect control lines to the Vertical Drive Connect the two 8mm ...

Page 14: ...n the Clamp Handle on the Vertical Carriage and slide the Shotgun Mount in back to front The mount will stop when it reaches the chamfers at the front This is a safety feature Lock the Clamp Handle in place when the mount is in position If the Clamp Handle feels too loose or too tight it can be adjusted with a 5mm Allen Key Follow the instructions on the decal on the Vertical Drive 3 Fasten the Sh...

Page 15: ... dry area Maintenance Item Frequency Maintenance Required Forward reverse and clamp fittings Before each use Inspect threads for wear or damage Carriage rollers Every 100 Hours of use Lubricate Zerks on all Carriage Rollers using any multipurpose NLGI 2 grease Vertical and Horizontal Rails As Needed Inspect for wear that would allow Carriage Rollers to slip off Replace Rail as needed Quick Release...

Page 16: ...AGETOOLS COM LIGHTWEIGHT POSITIONER ASSEMBLY LWPS 100 X PART NUMBER QTY 1 BU 002 6 001 2 5 BOX RAIL EXTRUSION SLOTTED 3 2 LWPS 100 ASSEMBLY LWP SENTINEL NO RAILS 1 3 PL 160 WARNING PINCH POINT 1 25 X 3 0 DECAL 12 PARTS DIAGRAM ...

Page 17: ...0 x 18 SS 6 10 GS 3M10 20 1 5 SHCS M10x1 5 x 20 SS 5 11 GSP 3M3 10 SLOTTED SPRING PIN M3 X 10 SS 1 12 GSS 3M6 1 0 10CU SET SCREW CUP PT M6x1 0 x 10 SS 1 13 GSSH M5 4 SS SHOULDER SCREW M5 X 4 SS 1 14 GSSH M8 40 SS SHOULDER SCREW M8 X 40 SS 1 15 GW 525 F WASHER FLAT 25 1 16 LWP 557 FTG EXHAUST PROTECTOR P2M 1 17 LWPS 110 ASSY GEAR DRIVE 1 18 LWPS 141 PLATE HORIZONTAL CARRIAGE 1 19 LWPS 143 PLATE RAI...

Page 18: ...014 R ID WASHER RUBBER EXTRA SMALL RED 1 10 GS 3M10 40 1 5 SHCS M10X1 5 X 40 SS 4 11 GSB 3M6 25 1 0 BHCS M6X1 0 X 25 SS 6 12 GSB 313 0075 BHCS 6 32 X 19 SS 4 13 GSS 3M6 1 0 10CU SET SCREW CUP PT M6X1 0 X 10 SS 1 14 GSSH M5 4 SS SHOULDER SCREW M5 X 4 SS 1 15 GSSH M8 40 SS SHOULDER SCREW M8 X 40 SS 1 16 LWP 557 FTG EXHAUST PROTECTOR P2M 1 17 LWPS 110 ASSY GEAR DRIVE 1 18 LWPS 161 PLATE VERTICAL CARR...

Page 19: ...P 550 MOTOVARIO GEARBOX 1 12 LWPS 111 HUB ENCODER MOTOR MOUNT 1 13 LWPS 112 PLATE DRIVE SPROCKET 1 14 LWPS 113 COVER GEAR 1 15 LWPS 114 SLEEVE BEARING OIL IMPREGNATED 2 16 LWPS 115 ASSY STEP SHAFT 1 17 LWPS 120 ASSY SHAFT KEYED BELLEVILLE 1 18 LWPS 130 ASSY LWPS SENSOR BOARD 1 19 LWPS 133 O RING DOUBLE SEAL X PROFILE 1 20 SL 010 SEAL 1 APPLY LOCTITE RETAINING COMPOUND 680 OR EQUIVALENT TO COMPONEN...

Page 20: ...T HEX 37 16 X 1 25 1 4 BU 151 HANDLE 1 PART NUMBER QTY 1 BR 051 1 5 0 AXLE ZERK 3 2 BR 055 SS ROLLER ASSY 3 3 GB 3M10 30 1 5 BOLT HEX M10x1 5 X 30 SS 2 4 GS 3M10 20 1 5 SHCS M10x1 5 x 20 SS 4 5 GSSH M8 12 SS SHOULDER SCREW M8 X 12 SS 1 6 LWPS 181 PLATE IDLER CARRIAGE 1 7 LWPS 182 BLOCK SPACER 1 8 LWPS 183 PLATE GUIDE 1 9 LWPS 185 SCRAPER RAIL 1 10 LWPS 186 STUD VERTICAL RAIL GUIDE 2 11 LWPS 188 SP...

Page 21: ...LT HEX 37 16 X 2 00 SS 2 2 GS 337 025 SHCS 37 16 X 62 SS 2 3 GSS 525 20 75CU SET SCREW CUP PT 25 20 X 75 1 4 GW 337 F WASHER FLAT 37 SS 2 5 GW 337 L WASHER LOCK 37 SS 2 6 LWPS 221 MOUNT SHOTGUN 1 7 SRT 579 CLEVIS PIN SS WITH E RING 1 8 SRT 582 VERTICAL BOTTOM PIPE CLAMP 1 9 SRT 583 VERTICAL TOP PIPE CLAMP 1 10 SRT 586 SMALL CLAMP SPRING 1 ...

Page 22: ...6 QUICK RAIL CLAMP FINGER 1 10 LWP 527 FLANGE CLAMP SCREW 1 11 LWP 528 RAIL CLAMP SHAFT 1 12 LWP 529 FLANGE CLAMP LEVER 1 13 LWP 530 FLANGE CLAMP KNOB 2 14 LWP 531 RAIL CLAMP LEVER 1 15 LWP 532 RAIL CLAMP KNOB 2 16 LWP 533 NUT BRASS 3 4 10 1 17 LWP 534 NUT SQUARE 3 4 10 1 18 LWP 535 THRUST WASHER 1 19 LWP 545 FLANGED BUSHING 1 20 LWP 547 SHIM 1 21 LWP 548 FLANGED NUT 1 22 LWP 555 BOLT 3 4 10 X 7 0...

Page 23: ...IN SHAFT DO NOT ALLOW BODY OF PLUNGER TO TOUCH SHAFT 4 BLUE GOOP IS A SWAGELOK BRAND ANTI SEIZE AN EQUIVALENT ALTERNATIVE IS ACCEPTABLE 5 BLUE LOCTITE PN 242 OR EQUIVALENT PART NUMBER QTY 1 BR 060 RAIL CLAMP 2 2 GB 337 05 BOLT HEX HEAD STAINLESS 3 8 16 UNC X 1 250L 4 3 GW 337 L WASHER LOCK 3 8 STAINLESS 4 4 LWP 536 MODIFIED KNOB 1 5 LWP 537 SLIDE CLAMP 1 6 LWP 539 BALL NOSE SPRING PLUNGER 1 7 LWP ...

Page 24: ...312 0750 SS SHOULDER SCREW 1 3 LWP 517 BALL NOSE SPRING PLUNGER 1 4 LWP 524 RAIL CLAMP PLATE 1 5 LWP 525 STATIC RAIL CLAMP 1 6 LWP 526 QUICK RAIL CLAMP FINGER 1 7 LWP 528 RAIL CLAMP SHAFT 1 8 LWP 531 RAIL CLAMP LEVER 1 9 LWP 532 RAIL CLAMP KNOB 2 10 LWP 535 THRUST WASHER 1 11 LWP 551 SLOTTED QUICK CLAMP BASE PLATE 1 12 SRT 333 NYLOCK HEX JAM NUT SS THIN 1 SLOTTED QUICK CLAMP LWP 620 KIT CONTAINS 4...

Page 25: ...HOULDER SCREW 5 16 DIA 3 4 L SS 1 5 GW 337 L WASHER LOCK 3 8 STAINLESS 1 6 LWP 517 BALL NOSE SPRING PLUNGER 1 7 LWP 524 RAIL CLAMP PLATE 1 8 LWP 525 STATIC RAIL CLAMP 1 9 LWP 526 QUICK RAIL CLAMP FINGER 1 10 LWP 528 RAIL CLAMP SHAFT 1 11 LWP 531 RAIL CLAMP LEVER 1 12 LWP 532 RAIL CLAMP KNOB 2 13 LWP 535 THRUST WASHER 1 14 LWP 553 SCAFFOLD QUICK CLAMP BASE PLATE 1 15 LWP 559 MODIFIED SCAFFOLD CLAMP...

Page 26: ... BR 008 2 5 001 2 5 WEDGE BOLT ASSEMBLY 2 2 2 3 BU 002 2 001 2 5 BOX RAIL EXTENSION 1 4 BU 002 4 001 2 5 BOX RAIL EXTENSION 1 5 BU 002 6 001 2 5 BOX RAIL EXTENSION 1 LIGHTWEIGHT POSITIONER LWP 580 XX 001 2 5IN BOX RAIL EXTENSION KIT SLOTTED LIGHTWEIGHT POSITIONER LWP 581 XX 001 2 5IN BOX RAIL EXTENSION KIT NOT SLOTTED PART NUMBER 2FT QTY 4FT QTY 6FT QTY 1 LWP 580 XX 001 2 5IN BOX RAIL EXTENSION KI...

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Page 28: ...er s warehouse Order shortages or errors must be reported within fifteen 15 business days from receipt of shipment to secure adjustment No product s may be returned without securing written approval from Seller 5 Modification These Terms and Conditions are intended by Seller and Buyer to constitute a final complete and exclusive expression of agreement relating to the subject matter hereof and can...

Page 29: ...anual accompanying the Product 5 REQUIRED WARRANTY PROCEDURES To be eligible for warranty service the End User must 1 report the Product defect to the entity where the Product was purchased i e StoneAge or the Dealer within the Limited Warranty Period specified in this Limited Warranty 2 submit the original invoice to establish ownership and date of purchase and 3 make the Product available to a S...

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Page 32: ...1 866 795 1586 www STONEAGETOOLS com 2021 StoneAge Inc All Rights Reserved ...

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