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P3 All Around

Pallet Positioner

Installation, Operation

and Service Manual

Serial # _____________________________

Date placed in service _________________

IMPORTANT: READ CAREFULLY

BEFORE INSTALLING OR OPERATING LIFT

Part orders are subject to a $50 net minimum charge.

January 2015

Summary of Contents for P3 All Around

Page 1: ...llation Operation and Service Manual Serial _____________________________ Date placed in service _________________ IMPORTANT READ CAREFULLY BEFORE INSTALLING OR OPERATING LIFT Part orders are subject to a 50 net minimum charge January 2015 ...

Page 2: ...This manual was current at the time of printing To obtain the lat est most updated version please contact the Customer Service Department or go to our website www PrestoLifts com you will QG D FRPSOHWH OLVW RI FXUUHQW RZQHU V PDQXDOV WR SULQW ...

Page 3: ...Loads Manually 12 Operating Safely Manual Use 12 Loading with a Fork Lift 13 Unloading with a Fork Lift 13 Moving the P3 13 TROUBLESHOOTING 14 Troubleshooting Check List 14 Maintenance 14 Ordering Replacement Parts 15 WARRANTY 16 TABLES Setup Reference Table 8 LIST OF FIGURES Figure 1 Labels and Precautionary Markings 11 Figure 2 Loading Manually 12 Figure 3 Unloading Manually 12 Figure 4 Warning ...

Page 4: ...services the unit P3 units may be used in a wide variety of industrial settings The instructions in this manual are not necessarily all inclusive as Presto cannot anticipate all conceivable or unique situations In the interest of safety please read this whole manual carefully Be familiar with the contents of this manual before you install or use the P3 unit If you are not sure of the proper proced...

Page 5: ...XDOL HG SHUVRQQHO LQ FRQIRUPDQFH ZLWK 3UHVWR V instructions Operators Only trained personnel and authorized personnel shall be permitted to operate the positioner Before Operation Before using the device the operator shall have 5HDG DQG RU KDG H SODLQHG DQG XQGHUVWRRG WKH PDQXIDFWXUHU V RSHUDWLQJ instructions and safety rules Inspected the device for proper operation and condition Any suspect item...

Page 6: ...y are used to alert you to potential physical injury haz ards Obey all safety messages that follow this symbol to avoid possible injury or death For use with DANGER signal word Red Background For use with WARNING signal word Orange Background For use with CAUTION signal word Yellow Background Signal Words 7KH PHDQLQJ RI GLIIHUHQW VLJQDO ZRUGV DV GH QHG E 16 6WDQGDUG LQGLFDWHV WKH UHODWLYH seriousn...

Page 7: ...e failure of the air actuation system thus resulting in severe injury WARNING Never try to service the machine without carefully reading the maintenance part of this manual Otherwise severe personal injury may result Figure 1 shows all the labeling on this unit Please be sure that all of the labels are in place and are visible to the machine operators Never paint over the labels If any of the labe...

Page 8: ...se small amounts of air over time Therefore air may have to be occasionally added to the system to compensate for the loss INSTALLATION INSTRUCTIONS Unpacking the Unit 1 Before you start to install the unit check for local codes and ordinances that may apply It is your responsibility to obtain any necessary permits 2 Please read all of these instructions carefully Be sure to read and understand al...

Page 9: ...hen it is moving As the pallet turns a part of the load may rotate around and hit you Never turn the load when anyone is standing beside the unit WARNING Do not try to use this unit with damaged or broken pallets Broken pallets may have boards or nails which hang down below the main part of the pallet As the pallet is turned these boards or nails may catch on the frame of the unit This can cause t...

Page 10: ...s Extended height 27 3 4 inches Air source 80 PSI Maximum system air pressure 30 PSI without load Maximum system air pressure 65 PSI with full load Safety relief valve setting 80 PSI Rotating ring outer diameter 43 5 8 inches Rotating ring inner diameter 40 5 8 inches Ship weight 375 lbs Operating environment indoor Operating temperature 0F to 120F 6SHFL FDWLRQV ...

Page 11: ...P3 ALL AROUND PRESTO PALLET POSITIONER 11 Figure 1 Item 2990413 Decal 30000568 Item 2990414 OPERATING INSTRUCTIONS Labels and Precautinary Markings ...

Page 12: ... will interfere with the turning action 4 Stay clear of the turntable when it is moving As the pallet turns a part of the load may rotate around and hit you 5 Keep the area around the unit clean Do not allow any dirt debris spilled oil or excess grease to collect These materials may cause you to slip while the unit is operating and you may be injured Loading Manually Add boxes or parts until the p...

Page 13: ...compressed H VXUH WKH IRUNV RQ WKH OLIW DUH FOHDU RI WKH LQVLGH of the pallet WARNING If you skip these steps the load may drop suddenly when you remove the fork lift You may be hurt or the unit or load may be damaged WARNING Never drop the load on the turntable If you do this while the turntable is moving the load may shift You may be injured or the unit may be damaged 2 Be sure the load is cente...

Page 14: ...ptional leveling feet Excessive rumble when One or more worn or broken Remove turntable replace bearings top rotating bearings under turntable Wear on underside Normal condition caused by No repair necessary of turntable wear hardening of metal Maintenance Routine Periodic Maintenance Every 90 days Check for loose hardware and signs of excessive wear Check to be sure that the unit is placed on a U...

Page 15: ...SODWH 7KLV SODWH LV ORFDWHG ZLWKLQ WKH scissors mechanism or up under the platform To order replacement parts please call the Presto Parts Department Parts are shipped subject to the following terms 2 IDFWRU 5HWXUQV RQO ZLWK WKH DSSURYDO RI RXU SDUWV GHSDUWPHQW 3D PHQW QHW GD V H FHSW SDUWV FRYHUHG E ZDUUDQW UHLJKW FROOHFW H FHSW SDUWV FRYHUHG E ZDUUDQW Parts replaced under warranty are on a charg...

Page 16: ...ge to return the component to the buyer is the responsibility of Presto Lifts Inc This limited warranty does not cover labor expense for removal or reinstallation of components after thirty days This limited warranty shall not cover among other things damages resulting from foreign matter or water failure to provide reasonable and necessary maintenance or fail ure to follow operating instructions ...

Page 17: ...LET PRESTO MEET THOSE NEEDS MANY NEEDS REQUIRE MANY OPTIONS Call Presto Sales for stock or customized lift inquiries 800 343 9322 Email sales prestolifts com ...

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