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TERMS AND CONDITIONS

Warranties set forth herein extend only to End-Users, meaning customers 
acquiring, or that have previously acquired, a product manufactured by 
StoneAge (“Product”) for their own use and not for resale, either directly from 
StoneAge Inc. (“StoneAge”) or from a StoneAge Authorized Dealer or Reseller 
(“Dealer”).  No warranty of any kind or nature is made by StoneAge beyond 
those expressly stated herein.  

1. 

LIMITED WARRANTY PERIOD.

  Subject to the limitations and conditions 

hereinafter set forth, StoneAge warrants its Product to be free from defects 
in workmanship and material for a period of one (1) year from the date of 

purchase by the End-User, provided that the end of the limited warranty 
period shall not be later than eighteen (18) months from the date of shipment 
of the Product to the Dealer or the End-User by StoneAge (“Limited Warranty 
Period”).  All replacement parts which are furnished under this Limited 
Warranty and properly installed shall be warranted to the same extent as 
the original Product under this Limited Warranty if, and only if, the original 
parts were found to be defective within the original Limited Warranty Period 
covering the original Product.  Replacement parts are warranted for the 
remainder of the original Limited Warranty Period.  This Limited Warranty 
does not cover any component part of any Product not manufactured by 
StoneAge.  Any such component part is subject exclusively to the component 
manufacturer’s warranty terms and conditions.

2. 

LIMITED WARRANTY COVERAGE. 

 StoneAge’s sole obligation under 

this Limited Warranty shall be, at StoneAge’s option and upon StoneAge’s 
inspection, to repair, replace or issue a credit for any Product which 
is determined by StoneAge to be defective in material or workmanship.  
StoneAge reserves the right to examine the alleged defective Product to 

determine whether this Limited Warranty is applicable, and final determination 
of limited warranty coverage lies solely with StoneAge.   No statement or 
recommendation made by a StoneAge representative, Dealer or agent to End-

User shall constitute a warranty by StoneAge or a waiver or modification to 
any of the provisions hereof or create any liability for StoneAge.    

3. 

WARRANTY SERVICE PROVIDERS.

  Service and repair of the Product 

is to be performed only by StoneAge authorized service representatives, 
including Dealers who are authorized repair centers, with StoneAge approved 
parts.  Information about StoneAge authorized service representatives can 
be obtained through the StoneAge website at www.stoneagetools.com/
service.  Unauthorized service, repair or modification of the Product or use of 
parts not approved by StoneAge will void this Limited Warranty.  StoneAge 
reserves the right to change or improve the material and design of the Product 

at any time without notice to End-User, and StoneAge is not obligated to make 
the same improvements during warranty service to any Product previously 
manufactured.

4. 

WARRANTY EXCLUSIONS.

  This Limited Warranty does not cover, and 

StoneAge shall not be responsible for the following, or damage caused by 
the following:  (1) any Product that has been altered or modified in any way 
not approved by StoneAge in advance in writing; (2) any Product that has 
been operated under more severe conditions or beyond the rated capacity 
specified for that Product; (3) depreciation or damage caused by normal 
wear and tear, failure to follow operation or installation instructions, misuse, 
negligence or lack of proper protection during storage; (4) exposure to fire, 
moisture, water intrusion, electrical stress, insects, explosions, extraordinary 
weather and/or environmental conditions including, but not limited to lightning, 
natural disasters, storms, windstorms, hail, earthquakes, acts of God or any 

other force majeure event; (5) damage to any Product caused by any attempt 

to repair, replace, or service the Product by persons other than StoneAge 
authorized service representatives; (6) costs of normal maintenance parts 
and services; (7) damage sustained during unloading, shipment or transit of 
the Product; or (8) failure to perform the recommended periodic maintenance 
procedures listed in the Operator’s Manual accompanying the Product.   

5. 

REQUIRED WARRANTY PROCEDURES.

  To be eligible for warranty 

service, the End-User must:  (1) report the Product defect to the entity where 
the Product was purchased (i.e. StoneAge or the Dealer) within the Limited 
Warranty Period specified in this Limited Warranty; (2) submit the original 
invoice to establish ownership and date of purchase; and (3) make the Product 
available to a StoneAge authorized service representative for inspection to 

determine eligibility for coverage under this Limited Warranty.  This Limited 

Warranty shall not extend to any person or entity who fails to provide proof of 

original purchase from StoneAge or a Dealer.  No Product may be returned for 
credit or adjustment without prior written permission from StoneAge.   

6. DISCLAIMER OF IMPLIED WARRANTIES AND OTHER REMEDIES.   
EXCEPT AS EXPRESSLY STATED HEREIN (AND TO THE FULLEST EXTENT 

ALLOWED UNDER APPLICABLE LAW), STONEAGE HEREBY DISCLAIMS 
ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING WITHOUT 

LIMITATION ALL IMPLIED WARRANTIES OF MERCHANTABILITY OR 
FITNESS FOR A PARTICULAR PURPOSE, AND ANY AND ALL WARRANTIES, 
REPRESENTATIONS OR PROMISES AS TO THE QUALITY, PERFORMANCE 
OR FREEDOM FROM DEFECT OF THE PRODUCT COVERED BY THIS 
LIMITED WARRANTY.  STONEAGE FURTHER DISCLAIMS ALL IMPLIED 
INDEMNITIES.

7. 

LIMITATION OF LIABILITY.

  End-User specifically acknowledges that the 

Product may be operated at high speeds and/or pressures, and that as such it 
may be inherently dangerous if not used correctly.  End-User shall familiarize 
itself with all operation materials provided by StoneAge and shall at all times 
use and require its agents, employees and contractors to use all necessary 
and appropriate safety devices, guards and proper safe operating procedures.  
In no event shall StoneAge be responsible for any injuries to persons or 
property caused directly or indirectly by the operation of the Product if End-
User or any agent, employee, or contractor of End-User:  (1) fails to use all 
necessary and appropriate safety devices, guards and proper safe operating 
procedures; (2) fails to maintain in good working order such safety devices 
and guards; (3) alters or modifies the Product in any way not approved 
by StoneAge in advance in writing; (4)  allows the Product to be operated 
under more severe conditions or beyond the rated capacity specified for the 
Product; or (5) otherwise negligently operates the Product.    End-User shall 
indemnify and hold StoneAge harmless from any and all liability or obligation 
incurred by or against StoneAge, including costs and attorneys’ fees, to or by 
any person so injured.

TO THE FULL EXTENT ALLOWED BY APPLICABLE LAW, STONEAGE 

SHALL NOT BE LIABLE FOR ANY INDIRECT, SPECIAL, INCIDENTAL, 
CONSEQUENTIAL, OR PUNITIVE DAMAGES (INCLUDING WITHOUT 
LIMITATION, LOSS OF PROFITS, LOSS OF GOODWILL, DIMINUTION OF 
VALUE, WORK STOPPAGE, INTERRUPTION OF BUSINESS, RENTAL OF 
SUBSTITUTE PRODUCT, OR OTHER COMMERCIAL LOSS EVEN TO THE 
EXTENT SUCH DAMAGES WOULD CONSTITUTE DIRECT DAMAGES), WITH 
RESPECT TO THE COVERED STONEAGE PRODUCT, OR OTHERWISE 
IN CONNECTION WITH THIS LIMITED WARRANTY, REGARDLESS OF 
WHETHER STONEAGE HAS BEEN ADVISED OF THE POSSIBILITY OF SUCH 
DAMAGES. 

IT IS UNDERSTOOD THAT STONEAGE’S LIABILITY, WHETHER IN 
CONTRACT, IN TORT, UNDER ANY WARRANTY, IN NEGLIGENCE, OR 
OTHERWISE SHALL NOT EXCEED THE AMOUNT OF THE PURCHASE 
PRICE PAID BY THE END-USER FOR THE PRODUCT.  STONEAGE’S 
MAXIMUM LIABILITY SHALL NOT EXCEED, AND END-USER’S REMEDY IS 
LIMITED TO EITHER (1) REPAIR OR REPLACEMENT OF THE DEFECTIVE 
WORKMANSHIP OR MATERIAL OR, AT STONEAGE’S OPTION, (2) REFUND 
OF THE PURCHASE PRICE, OR (3) ISSUANCE OF A CREDIT FOR THE 
PURCHASE PRICE, AND SUCH REMEDIES SHALL BE END-USER’S ENTIRE 

AND EXCLUSIVE REMEDY. 

YOU, THE END-USER, UNDERSTAND AND EXPRESSLY AGREE THAT 
THE FOREGOING LIMITATIONS ON LIABILITY ARE PART OF THE 

CONSIDERATION IN THE PRICE OF THE STONEAGE PRODUCT YOU 
PURCHASED. 

Some jurisdictions do not allow the limitation or exclusion of liability for 

certain damages, so the above limitations and exclusions may not apply to 
you.  This Limited Warranty gives you specific legal rights, and you may also 

have other rights which vary from jurisdiction to jurisdiction.  If any provisions 

of this Limited Warranty is held to be invalid or unenforceable, such invalidity 
or unenforceability shall not affect the validity or enforceability of the other 
portions hereof.

Summary of Contents for AUTOSTROKE AST-200-V2

Page 1: ...AUTOSTROKE AST 200 V2 FOR USE WITH THE AUTOBOX PRODUCT LINE USER MANUAL PL 629 V2 REV E 02 2019 ...

Page 2: ... SAFETY CHECK 7 SYSTEM ASSEMBLY OVERVIEW 8 ABX 2L AND ABX 2L V2 MANIFOLD UPGRADE 10 AUTOSTROKE AIR MANIFOLD CONVERSION OVERVIEW 10 REMOVAL OF MANIFOLD AND INSTALLATION OF CONVERSION 11 SPLICING THE TUBING FOR THE T FITTINGS 12 ABX 2L AND ABX 2L V2 AUTOSTROKE SET UP 13 ABX 3L AND ABX 3L V2 AUTOSTROKE SET UP 15 OPERATION 17 MAINTENANCE 18 STORAGE TRANSPORTATION AND HANDLING 18 AIR MOTOR GENERATOR RE...

Page 3: ...line with Autobox ABX 2L ABX 2L V2 ABX 3L and ABX 3L V2L forward reverse and clamp airlines with two additional signal lines from the ABX unit SPECIFICATIONS AutoStroke AST 200 V2 Weight 18 lbs 8 2 kg AutoStroke AST 200 V2 Dimensions 16 9 Long x 11 7 Tall x 7 9 Wide 429 mm x 297mm x 201mm Air Pressure 40 to 125 psi 2 8 to 8 6 bar Air Consumption 3 CFM 5 m hr StoneAge Inc 466 S Skylane Drive Durang...

Page 4: ...f machinery General principles for design Risk assessment and risk reduction 2011 65 EU Restriction of Hazardous Substances RoHS2 Directive EN 61326 1 2013 Electrical equipment for measurement control and laboratory use EMC requirements Part 1 General requirements The Technical File for AutoStroke AST 200 V2 is maintained at StoneAge Incorporated 466 South Skylane Drive Durango CO 81303 USA and wa...

Page 5: ...5 866 795 1586 WWW STONEAGETOOLS COM NOTES This page is intentionally left blank ...

Page 6: ...hold a copy the Water Jetting Association WJA Code of Practice or equivalent see www waterjetting org uk Operators MUST be trained to identify and understand all applicable standards for the equipment supplied Operators should be trained in manual handling techniques to prevent bodily injury Operators MUST read understand and follow the Operational and Training Requirements Section 7 0 of WJTA IMC...

Page 7: ...0 V2 with high pressure water to verify the control valves move the hose in the intended direction and that the dump valve and hose clamp are working properly See the Operation section of this manual for adjustment settings Always de energize the system before opening the door to service or replace any parts Failure to do so can result in severe injury and or death PRE RUN SAFETY CHECK Refer to WJ...

Page 8: ...PEN END BOX WRENCH 3 4 JIC FITTING ASSEMBLIES ON MANIFOLD OPEN END BOX WRENCH 7 8 1 2 JIC FITTINGS ON HOSE ENDS LOCTITE 567 PIPE DOPE OR TAPE ALL NEW OR REPLACED TAPERED PIPE FITTINGS NOTE THIS COLOR CODE SYSTEM IS USED THROUGH THE SYSTEM FOR TUBE AND HOSE CONNECTIONS AND COLOR I D FORWARD REVERSE DESCRIPTION QTY 1 AST 277 25 AUTOSTROKE UMBILICAL ASSEMBLY 1 2 AST 301 V2 AUTOSTROKE BOX WITH GENERAT...

Page 9: ...RVIEW AUTOSTROKE AST 275 MANIFOLD ASSEMBLY AUTOSTROKE AST 200 V2 ASSEMBLY AUTOSTROKE AST 200 V2 HOSE FORWARD AUTOSTROKE AST 200 V2 HOSE REVERSE 1 4 TUBING LINES COME BUNDLED IN NYLON SHEATH AUTOSTROKE AST 200 V2 SHOWN WITH AUTOBOX ABX 2L AND CB ABX ASSEMBLY ...

Page 10: ...allow the AutoStroke AST 200 V2 to function with the Autobox ABX 2L and ABX 2L V2 THE AUTOSTROKE AIR MANIFOLD CONVERSION PARTS KIT The parts below are included in the AST 275 AutoStroke Air Manifold Conversion Kit ORIGINAL AIR MANIFOLD ABX 2L AND ABX 2L V2 BEFORE ABX 2L AND ABX 2L V2 AFTER AUTOSTROKE AIR MANIFOLD AUTOSTROKE Air Manifold Assembly Quick Disconnect Fittings NOTICE The Autobox ABX 3L ...

Page 11: ...h Remove and retain the top 3 JIC fitting assemblies and disconnect the 3 air tubes from the bottom of the Air Manifold Discard the old manifold FIGURE 3 FIGURE 2 INSTALLING THE AUTOSTROKE AIR MANIFOLD CONVERSION 1 Install the 3 JIC fitting assemblies to the new AutoStroke Air Manifold Use pipe dope or tape on the NPT tapered threads Re attach the air manifold using the 2 hex head bolts that were ...

Page 12: ...ack tubes with the T fittings from the manifold to the fittings on the left side of the flow controls Connect the other end of the T fittings to the end of the cut tubing The tubes from the manifold assembly should lie between the flow control knobs FIGURE 3 3 Attach the Top Plate and close the Side Door Assembly FIGURE4 4 Install the two Quick Disconnect Fittings to the brass elbows using pipe do...

Page 13: ...sembly off of the Mounting Pole and put aside Figure 1 2 Slide the AutoStroke Assembly onto the Mounting Pole and hand tighten the Thumb Screw Then slide the Control Assembly back onto the Mounting Pole Align the Thumb Screw with the top hole on the Mounting Pole and hand tighten Figure 2 3 Connect the air hose from the FRL to the back of the Control Assembly Figure 3 DISCONNECT FIRST THUMB SCREW ...

Page 14: ...ck fittings on the right side of the AutoStroke Push the opposite ends of each tube into the color labeled press lock fittings on the manifold atop the ABX 2L or ABX 2L V2 Connect the BLACK and RED 1 2 lines to the right side of the AutoStroke marked Forward and Reverse and connect the opposite ends to the manifold on the ABX 2L or ABX 2L V2 Figure 2 3 3 Skip to the OPERATIONS page of this manual ...

Page 15: ...sembly aside Figure 1 2 Slide the AutoStroke Assembly onto the Mounting Pole with the Decal side facing away from the FRL Then hand tighten the Thumb Screw Then slide the Control Assembly back onto the Mounting Pole Then hand tighten the Thumb Screw to secure the Control Assembly to the Mounting Pole Figure 2 3 Connect the air hose from the FRL to the back of the Control Assembly Figure 3 DISCONNE...

Page 16: ...verse connections on the back of the CBX ABX Connect the SHORT 1 4 I D Hose to the fitting marked CLAMP on the left side of the AutoStroke to the CLAMP fitting on the Control Box Figure 1 2 Connect the LONG 1 4 I D Hose to the fitting marked CLAMP on the right side of the AutoStroke and the opposite end to the CLAMP fitting on the ABX 3L or ABX 3L V2 Insert the ends of the 1 4 BLACK and RED tubing...

Page 17: ...ower light comes on To setup the AutoStroke turn the SENSITIVITY knob all the way in the counter clockwise direction Increase turn clockwise Decrease turn counter clockwise Next position your nozzles so they hit the tube sheet face and run them into the tube sheet While holding the feed in lever increase the sensitivity until it just starts to peck at the tube sheet face Adjust the RETRACT DISTANC...

Page 18: ...ns located in this manual All Air Fittings After each use Reinstall all dust caps to protect from dirt and moisture Air Lines Before each use Blow out before making connections to the AutoStroke Electrical Connections Frequently Visually inspect for corrosion MAINTENANCE NOTICE Electronic components are not user serviceable If troubleshooting the system fails it must be sent back to StoneAge Tools...

Page 19: ...ne connections should be removed at least 10 minutes before servicing to allow time for stored electrical energy to dissipate 1 Using a flat screwdriver turn the quarter turn latches counterclockwise 90 degrees and open the AutoStroke enclosure 2 Disconnect the 2 air tubes from the air motor generator AST 200 V2 AUTOSTROKE shown without cover Air Motor Generator location 3 Depress the tab on the b...

Page 20: ...he Air Motor Generator from the AutoStroke enclosure AIR MOTOR GENERATOR REMOVAL INSTRUCTIONS CONTINUED AIR MOTOR GENERATOR INSTALLATION INSTRUCTIONS 1 Install the replacement Air Motor Generator into the AutoStroke enclosure as shown 2 Install the four screws securing the air motor generator with a 9 64 Hex Key 3 Carefully reconnect he electrical connection ...

Page 21: ...LATION INSTRUCTIONS CONTINUED Correct Air Motor Generator location inside the AST 200 V2 AUTOSTROKE 4 Connect the 2 air tubes from the air motor generator 5 Close the AutoStroke lid with a flat screwdriver Turn the quarter turn latches clockwise 90 degrees and tighten the cover onto the AutoStroke ...

Page 22: ...UTOSTROKE UMBILICAL ASSEMBLY 1 2 AST 301 V2 AUTOSTROKE BOX WITH GENERATOR 1 3 AST 340 AUTOSTROKE HOSE BUNDLE ASSY 1 AUTOSTROKE AST 200 V2 AUTOMATIC BLOCKAGE SENSOR NOTICE This color code system is used throughout the AutoStroke AST 200 V2 Autobox and Control Box Assembly PARTS DIAGRAM ...

Page 23: ...4 29 BR 168 DUST CAP J4 2 30 CB 122 FITTING OUTLET P6J8 4 31 CB 314 3 LOBE KNOB 1 32 CB 328 001 POLE MOUNT 1 33 CB 351 FTG P4PL6 SWIVEL ELBOW 1 34 CB 354 FTG P4PL6 STRAIGHT 1 35 GN 325 L NYLOK NUT SS TB 044 1 2 36 GP 011 B BLUE ID BAND MED 2 37 GP 011 BK BLACK ID BAND MED 2 38 GP 011 R RED ID BAND MED 2 39 GPTB 0250 PUR95A BK 24IN 40 GPTB 0250 PUR95A RD 12IN 41 GPTB 0375 PUR95A BK 12IN 42 GPTB 037...

Page 24: ...275 MANIFOLD ASSEMBLY AUTOSTROKE AST 277 25 UMBILICAL ASSEMBLY PART NUMBER QTY 1 ABX 260 FTG P4M X PL8MMF 90 ELBOW 2 2 ABX 268 1 AST TUBE BK 8MM 1 3 ABX 268 2 AST TUBE RD 8MM 1 4 ABX 270 1 AST TUBE BK 250 1 5 ABX 270 2 AST TUBE RD 250 1 6 AST 276 ABX 2L MANIFOLD AUTOSTROKE AST 275 1 7 AST 278 FTG P2M QUICK DISCONNECT 2 8 AST 279 FTG P2MP2F ELBOW BRASS 2 9 AST 280 FTG P2MP2F 1 10 AST 281 FTG P2PL4 ...

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Page 26: ...e product s from Seller s warehouse Order shortages or errors must be reported within fifteen 15 business days from receipt of shipment to secure adjustment No product s may be returned without securing written approval from Seller 5 Modification These Terms and Conditions are intended by Seller and Buyer to constitute a final complete and exclusive expression of agreement relating to the subject ...

Page 27: ...he Operator s Manual accompanying the Product 5 REQUIRED WARRANTY PROCEDURES To be eligible for warranty service the End User must 1 report the Product defect to the entity where the Product was purchased i e StoneAge or the Dealer within the Limited Warranty Period specified in this Limited Warranty 2 submit the original invoice to establish ownership and date of purchase and 3 make the Product a...

Page 28: ...1 866 795 1586 www STONEAGETOOLS com 2015 StoneAge Inc All Rights Reserved ...

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