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1000-hour/annual maintenance plan

Depending on the application, environmental conditions and driving style, the following proce-

dures should be carried out every 1000, 2000, 3000, 4000, 6000, 7000, 8000 and 9000 hours

Preparation
Clean the truck
Check the error codes using the diagnostic tool
Chassis and equipment
Check the condition of the forks
Check the electromagnetic brake
Check and lubricate the hinges
Check the pump motor brushes for wear
Wheels
Check the tightness of the wheels
Check the stabilisers
Electrical equipment
Check the condition and correct positioning of the truck and battery cables
Check the electrical insulation between the chassis and the electric components
Check the battery acid level and the electrolyte level
Hydraulics
Check the hydraulic oil level

5000-hour maintenance plan

Depending on the application, environmental conditions and driving style, the following proce-

dures should be carried out every 5000 and 10,000 hours

Information
Carry out all 1000-hour maintenance work
Hydraulics
Drain the hydraulic oil

10,000-hour service plan

Depending on the application, environmental conditions and driving style, the following proce-

dures should be carried out every 10,000 hours

Information
Carry out all 1000-hour maintenance work

Maintenance

5

1000-hour/annual maintenance plan

92

11548011551 EN - 02/2021 - 07

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Summary of Contents for SXH-20

Page 1: ...Electric pallet truck SXH 20 Original instructions 1609 2367 11548011551 EN 02 2021 07 ...

Page 2: ......

Page 3: ...of manufacturer and contact details STILL GmbH Berzeliusstraße 10 22113 Hamburg Germany Tel 49 0 40 7339 0 Fax 49 0 40 7339 1622 Email info still de Website http www still de Preface I 11548011551 EN 02 2021 07 ...

Page 4: ......

Page 5: ... 8 Unauthorised use 9 Additional information on the conditions of use for pallet trucks in ride on mode 9 Explanation of symbols used 9 Disposing of components and batteries 9 2 Safety Safety regulations 12 Safety regulations for handling consumables 13 Permissible consumables 13 Oils 13 Hydraulic fluid 14 Battery acid 14 Disposal of consumables 15 Emissions 16 Noise emission values 16 Vibration c...

Page 6: ... unit 27 Markings 28 Labels 28 Serial number 29 4 Use Technical description 32 List of checks prior to start up 33 Checks and actions prior to commissioning 34 Commissioning 34 Emergency off switch 34 Checking the brakes 35 Horn 35 Truck operating instructions 36 Entering exiting the truck 38 Operator presence pedal 39 Using the display operating unit 40 Selection buttons 40 Displaying the drive w...

Page 7: ... loading unit 60 Transporting pallets or other containers 61 Lift control elements 62 Handling a single load 63 Cold store use 65 Cold store usage optional 65 Park the truck 67 Handling the battery 68 Battery type 68 Order picking 68 Opening and closing the battery hood 69 Charging the battery using an external charger 70 Changing the side access battery 72 Handling the truck in an emergency 78 Tr...

Page 8: ...ance plan 92 5000 hour maintenance plan 92 10 000 hour service plan 92 Chassis bodywork and fittings 94 Cleaning the truck 94 General information on battery maintenance 95 Checking the condition of the load arms 96 Steering and wheels 97 Maintaining the wheels and rollers 97 Electrical equipment 98 Cleaning and blowing out the electrical components 98 Checking the fuses 98 Checking the battery aci...

Page 9: ...6 Technical specifications SXH 20 datasheet 106 Table of contents VII 11548011551 EN 02 2021 07 ...

Page 10: ......

Page 11: ...1 Introduction ...

Page 12: ...w the truck to be handled safely By complying with the specifications in these operating instructions the functionality and the approved features of the truck will be retained Get to know the technology understand it and use it safely these operating instructions pro vide the necessary information and help to avoid accidents and to keep the truck ready for operation beyond the warranty period Ther...

Page 13: ... addi tion to the tow tractor can compromise safety thereby invalidating the EC declaration of con formity The EC declaration of conformity must be carefully stored and made available to the re sponsible authorities Copyright and property rights This manual and any excerpts thereof may not be reproduced translated or transmitted in any form to third parties without the express written permission o...

Page 14: ...pliance declaration STILL S A S The manufacturer declares that the truck com plies with the requirements of the EC direc tives valid at the time of marketing This is confirmed by the EC declaration of conformity and by the EC labelling on the nameplate An independent structural change or addition to the truck can compromise safety thus inva lidating the EC declaration of conformity The EC declarat...

Page 15: ...lar area of applica tion Prerequisites for the safe operation of in dustrial trucks Information on the use of industrial trucks Information on transport initial commission ing and storage of industrial trucks Model Manufacturer Serial number Year of manufacture Unladen weight without battery in kg Maximum battery weight Minimum battery weight for a lithium ion battery the weight of the ballast con...

Page 16: ...et the description giv en in Article 2 Scope Item 1 a and be cause of the provisions in Article 2 2 h Mo tors in cordless or battery operated equip ment and Article 2 2 o Motors designed specifically for the traction of electric vehicles All variable speed drives in this industrial truck are exempt from Regulation EU 2019 1781 because these variable speed drives do not meet the description given i...

Page 17: ... or by scanning the QR code displayed to the side When the web page is open please type in the following password Spareparts24 On the next screen please enter your email address and truck serial number to receive the link by email Then download the spare parts list 2511 Introduction 1 Spare parts list 7 11548011551 EN 02 2021 07 ...

Page 18: ... advance is to limit danger as far as possible Description of use and climatic conditions Normal use Indoor and outdoor use Ambient temperature in tropical and Nordic regions ranging from 10 C to 45 C Start capability from 10 C to 45 C Maximum start time of 20 seconds Use at up to 2000 metres above sea level Special use partly with special meas ures for trucks equipped with Gel or Lead batteries U...

Page 19: ...e on using this truck Explanation of symbols used DANGER Compulsory procedure that must be followed to avoid life threatening danger or physical harm WARNING Compulsory procedure that must followed to avoid injury CAUTION Compulsory procedure that must be followed to avoid damage to and or destruction of equipment NOTE For technical requirements that require special attention ENVIRONMENT NOTE To p...

Page 20: ...Introduction 1 Disposing of components and batteries 10 11548011551 EN 02 2021 07 ...

Page 21: ...2 Safety ...

Page 22: ...allets or any other container Information concerning starting driving and braking Information concerning maintenance and repair Regular checks and technical inspections Recycling of lubricants oils and batteries Residual risks Care is recommended both for the user and the person in charge employer with regard to adhering to all safety rules concerning the use of material handling trucks When instr...

Page 23: ...Seek immediate medical attention WARNING Prolonged intensive contact with the skin can result in loss of skin oils and cause irritation Avoid contact and consumption Wear protective gloves After any contact wash the skin with soap and water and then apply a skin care product Immediately change soaked clothing and shoes WARNING There is a risk of slipping on spilled oil particularly when combined w...

Page 24: ...m plying with the regulations Avoid spilling Spilt hydraulic fluid should be removed with oil binding agents at once and disposed of ac cording to the regulations Dispose of old hydraulic fluid according to reg ulations Battery acid WARNING Battery acid contains dissolved sulphuric acid This is toxic Avoid contact and consumption In case of injury seek medical advice immediately WARNING Battery ac...

Page 25: ...only be carried out in areas designated for this purpose Take care to minimise as far as pos sible any impact on the environment Any spillage of fluids such as hydraulic oil brake fluid or gear lubricant oil must be im mediately soaked up with an oil binding agent The regulations for disposal of used oil are applicable Any spillage of battery acid must be neutral ised immediately Safety 2 Safety r...

Page 26: ...ned according to EN 13059 using trucks with standard equipment according to the datasheet driving over test course with humps Specified characteristics for upper limb vi brations Vibration characteristics 2 5 m s2 NOTE The vibration characteristics for bodily vibra tions cannot be used to determine the actual load level of vibrations during operation This depends on the operating conditions state ...

Page 27: ...of stability due to the load being unsta ble or the load slipping etc Risk of fire and explosion due to batteries and electrical voltages Human error Disregarding safety regula tions It is important to adjust the speed of the truck depending on the load and ground conditions The stability of the truck has been tested to the latest standards These standards only take account of the static and dynam...

Page 28: ...tion of industrial trucks in terms of health and safety Drivers This truck may only be driven by suitable per sons who are at least 18 years of age have been trained in driving have demonstrated their skills in driving and handling loads and have been specifically designated to drive the truck Specific knowledge of the truck is also necessary Driver rights duties and rules of behav iour The driver...

Page 29: ...is responsible for the truck during working hours He must not allow unauthor ised persons to operate the truck When leaving the truck the driver must secure it against unauthorised use Safety 2 Definition of responsible persons 19 11548011551 EN 02 2021 07 ...

Page 30: ...til at least a further two inspections have been carried out The inspection date is indicated by an adhe sive label on the truck Arrange for the service centre to perform periodic safety inspections on the truck Observe the guidelines for tests carried out on the truck in accordance with FEM 4 004 The operator is responsible for ensuring that any defects are remedied immediately Contact your servi...

Page 31: ...3 Overviews ...

Page 32: ...l compartment Platform Drive wheel Stabiliser wheels 1 2 3 4 5 6 7 8 Operator presence pedal Load arms Steering wheel Switch key or electronic key and display block Control module Emergency off switch Load wheels 9 10 11 12 13 14 15 Overviews 3 Truck overview 22 11548011551 EN 02 2021 07 ...

Page 33: ...cal compartment Pump motor unit Fan Steering controller Electromagnetic brake Traction motor 1 2 3 4 5 Transmission gear Drive wheel ES30 24 steering unit Horn 6 7 8 9 Overviews 3 Truck overview 23 11548011551 EN 02 2021 07 ...

Page 34: ...ch key or electronic key Control button Steering Knob device Display Control unit Display 1 2 3 4 5 Control unit Switch key or electronic key Emergency off switch Steering wheel 6 7 8 9 Overviews 3 Control and display components 24 11548011551 EN 02 2021 07 ...

Page 35: ... ELECTRON IC KEY SET TINGS 0 0 0 0 0 0 0 0 by default continuous red con tinuous green 3 Once the LEDs have gone out the electronic key automatically reverts to operating mode New operator code 0 4 5 6 7 8 red off green flash ing 2 code accepted Example of new opera tor code 45678 Allocating opera tor codes 2 5 4 3 2 1 red off green flash ing 2 code accepted 2 operator reference 10 options from 0 ...

Page 36: ...wer switches off auto matically after 10 mi nutes 600 seconds by default if the truck is not in use Setting the time delay of the auto matic switch off 3 6 0 red off green flash ing 2 value accepted Example automatically switches off after 1 mi nute 60 seconds if not in use Minimum setting 10 seconds maximum 3000 seconds Deactivating the automatic switch off 2 0 red off green flash ing 2 command a...

Page 37: ... Activity indicator light 1 2 3 4 5 6 7 Error Code menu Settings menu Drive wheel position menu Truck status menu Display of the operating time of the truck Display of the battery charge Display of the date and time 8 9 10 11 12 13 14 For more information refer to Chapter 4 Using the display operating unit Overviews 3 Control and display components 27 11548011551 EN 02 2021 07 ...

Page 38: ...ication label Brand label Danger instructions label Consult operating instructions 1 2 3 Next inspection label Slinging label Consult operating instructions Model label 4 5 6 Overviews 3 Markings 28 11548011551 EN 02 2021 07 ...

Page 39: ...number for all technical en quiries The serial number contains the following infor mation 1 Production location 2 Type 3 Year of production 4 Count number 7090_921 004 xx xxxx x xxxxx 1 2 3 4 Overviews 3 Markings 29 11548011551 EN 02 2021 07 ...

Page 40: ...Overviews 3 Markings 30 11548011551 EN 02 2021 07 ...

Page 41: ...4 Use ...

Page 42: ...teering motor The steering is controlled with a steering wheel and a control module The drive unit is mounted on a turntable Steering is provided by an electric geared mo tor that positions the turntable The steering motor is controlled by an impulse control system This system receives informa tion from the steering wheel and the wheel an gle position The speed of the truck is auto matically reduc...

Page 43: ... specified by the manufacturer is observed Attachment parts special equipment must be properly secured and function according to their operating instructions Damaged or missing stickers must be re placed in compliance with the marking posi tion table The roller channels must be coated in a visible layer of grease The wheels must show no signs of defects or heavy wear They must be mounted cor rectl...

Page 44: ... enter the 5 digit PIN code to start the truck Press the operator presence pedal The display 3 lights up The truck is now ready for use Emergency off switch To check the operation of the emergency off switch proceed as follows Press the emergency off switch 1 The truck power supply is cut The electrical controls and motors are no longer supplied with power Pull the emergency off switch 1 Start the...

Page 45: ... the drive switch in the opposite direc tion The truck slows down and then moves off in the opposite direction NOTE Also ensure the stabiliser wheels operate cor rectly This influences braking effectiveness Horn The horn is located on the rear side of the control module To check the operation of the horn proceed as follows Press the button 1 on the control module The horn sounds Use 4 Checks and a...

Page 46: ... must be consistent with a maxi mum recommended height of 2 m For uses other than those shown above please consult the After Sales Service Centre It is important to use pallets that are in good condition Speed must be reduced when moving over obstacles to prevent the truck from becoming unbalanced and vibrations in the forklift opera tor s arms The trucks can drive across ramps and shal low inclin...

Page 47: ...CAUTION Risk of injury Before using a side access truck check that the bat tery is correctly locked Use 4 Truck operating instructions 37 11548011551 EN 02 2021 07 ...

Page 48: ...he step DANGER Risk of injury To avoid accidental start up do not use the control module as a handle Please use the handle CAUTION Risk of damaging the equipment Never pull on the steering wheel or control module when climbing onto the truck Excessive force on these components can damage them and cause a malfunction Use 4 Entering exiting the truck 38 11548011551 EN 02 2021 07 ...

Page 49: ... the truck is moving it brakes and slows to a stop Releasing the operator presence pedal 1 ac tivates the parking brake DANGER Risk of accident Do not keep the operator presence pedal pressed down with equipment or weights NOTE Use your left foot to press the operator pres ence pedal Use 4 Operator presence pedal 39 11548011551 EN 02 2021 07 ...

Page 50: ...e Q 1 button to select Blue Q mode or Tortoise mode The left arrow button 2 to scroll left through the drop down menu The right arrow button 3 to scroll right through the drop down menu The Confirm button 4 to confirm the high lighted choice on the screen Use 4 Using the display operating unit 40 11548011551 EN 02 2021 07 ...

Page 51: ... to scroll through the menu Select the Wheel menu 2 Press the Confirm button 1 The position of the drive wheel is shown on the display 3 Operation of the display unit Operator present The Operator present 1 indicator light comes on when the operator steps onto the detection platform It switches off immediately afterwards Use 4 Using the display operating unit 41 11548011551 EN 02 2021 07 ...

Page 52: ...sh and an audible beep sounds A warning message appears at the icon 4 and remains on until the battery is recharged 2 Less than 20 of charge remaining Three regular beeps sound lifting is restric ted the 3 icon flashes and the 4 icon re mains illuminated with a new warning mes sage Temperature Settings and Warning lights The temperature indicator light 1 comes on in the event of overheating of the...

Page 53: ...The icon of the drive mode selected appears on the display Select the desired drive mode using the navigation keys Activity indicator The activity indicator light 1 flashes continu ously while the truck is in operation When the indicator is off the display unit is locked or frozen A warning is shown on the display Use 4 Using the display operating unit 43 11548011551 EN 02 2021 07 ...

Page 54: ...ess Select the desired choice Error codes menu It is possible to access the error messages that disrupt the truck s operation Select the error messages menu 1 The operator has access to the error codes If several codes are affecting the truck the oper ator can scroll through several successive dis plays The number of error messages is indicated at the bottom of the display 2 Use 4 Using the displa...

Page 55: ...d above additional data is available The truck status menu 1 displays the truck menu The hourglass icon 2 indicates the operat ing time of the truck The clock icon 3 indicates the time and date of the truck Use 4 Using the display operating unit 45 11548011551 EN 02 2021 07 ...

Page 56: ...or low visibility areas Driving the truck while sitting on the dash board is prohibited The operator must be rest ing against the seat This truck is designed to be used as a pallet truck Therefore The truck must not be used as a stepladder The truck is not designed to transport peo ple The operator must always remain inside the driver s compartment of the truck Stay in the safety area working area...

Page 57: ...are of the position of the drive wheel Slowly start the truck Check the position of the drive wheel on the display NOTE Always operate the drive switch slowly as the truck reacts immediately Abrupt starts brak ing or reversal of drive direction must be avoi ded at all costs The drive switch is located on the control unit NOTE Always keep both hands and both feet inside the driver s compartment whi...

Page 58: ...ally WARNING Restricted visibility During reverse travel visibility may be restricted Be very careful Make sure that the path behind is clear before travelling backwards Reversing the drive direction Push the drive switch in direction 1 or 2 Release the drive switch Operate it progressively in the opposite di rection until the required speed is reached Braking WARNING The quality of the floor surf...

Page 59: ...e parking brake is applied automatically when the truck speed is close to zero The truck comes to a standstill Electromagnetic braking The electromagnetic parking brake is activa ted automatically if one of the following condi tions is met The forklift operator presses the emergency off switch The power supply is cut off Horn The horn is positioned on the rear side of the control module It is used...

Page 60: ... selected on the screen the truck operates at its maximum perform ance Blue Q mode Selecting Blue Q mode allows you to slightly reduce the performance of the truck The travel speed of the truck is reduced 70 of maximum speed The speed of lifting and lowering the forks is reduced 90 of maximum speed This mode allows you to save battery Tortoise mode Selecting Tortoise mode allows you to reduce the ...

Page 61: ...reat cau tion Avoid slopes with a gradient greater than that specified in the datasheet for the truck Make sure that the ground is clean has a non slip surface and that the route is clear Always drive at a very low speed and brake grad ually Travelling up slopes Always travel up slopes in reverse The load faces uphill Without a load we recommend that you go up a slope forwards Use 4 Driving 51 115...

Page 62: ...e load being transported could tip over Starting on a slope Proceed as follows Move the drive switch in the required direc tion Release the drive switch to apply the park ing brake Steering Knob option The Steering Knob device can replace the steering wheel controls WARNING Risk of sharp truck movement The Steering Knob device is highly sensitive It is im portant to handle the turning knob with ca...

Page 63: ... arm direc tion Move the turning knob to the left anti clock wise 2 to turn to the left Move the turning knob to the right clock wise 2 to turn to the right In reverse travel load arms direction Move the turning knob to the left anti clock wise 2 to turn to the right Move the turning knob to the right clock wise 2 to turn to the left Use 4 Driving 53 11548011551 EN 02 2021 07 ...

Page 64: ...le with antenna The options available on the truck are Access control Access control and shock sensor Access control and GPRS module Access control shock sensor and GPRS module 1 GPRS General Packet Radio Service 2 GSM Global System for Mobile Communi cation Shock sensor This sensor allows you to record the shocks received by the truck If the truck receives a shock it is possible to configure a sp...

Page 65: ...nter key 3 to confirm The truck is now ready for use NOTE In the configuration the fleet manager can specify that the operator must enter a prelimi nary code when logging in The operator can then assess the state of the truck Commissioning a truck equipped with an RFID reading device Turn the switch key to start the truck Place the RFID transponder card or the RFID transponder 4 in front of the re...

Page 66: ...e enter the PIN code Lit continuously Red colour Flashes once Green colour A long acoustic signal sounds The operator has been granted ac cess authorisa tion But the peri od of validity has expired Use the interface to enter a new pe riod of validity The date of the truck is incorrect Update the date of the truck Flashes quickly Yellow colour Lit continuously Green colour Memory is 80 full Clear t...

Page 67: ... quickly Blue colour Off The truck is con nected via a Blue tooth link The op erating data is be ing read The reading process can take up to five minutes The truck is switched on but is not moving Wait for all of the rele vant data to be read As soon as the LEDs change to a different sta tus resume work Use 4 Operating the FleetManager option 57 11548011551 EN 02 2021 07 ...

Page 68: ...n a safe place Press the button 3 to log off Keep the but ton pressed in No LEDs light up A long acoustic signal sounds The LED 1 lights up for a second red col our The LED 2 is not lit A long acoustic signal sounds The LED 1 is no longer lit The LED 2 flash es slowly at two second intervals green col our No acoustic signal sounds The truck is disabled Turn the switch key to the off position to sw...

Page 69: ... The LED 1 lights up for a second red col our The LED 2 is not lit A long acoustic signal sounds The LED 1 is no longer lit The LED 2 flash es slowly at two second intervals green col our No acoustic signal sounds The truck is disabled Turn the switch key to the off position to switch the truck off completely Use 4 Operating the FleetManager option 59 11548011551 EN 02 2021 07 ...

Page 70: ...s WARNING Take care not to trap hands or feet when operating the truck Grabbing a loading unit Watch out for the following elements the load must be well balanced and centred correctly between the fork arms the fork arms must be sufficiently slid un derneath the load to guarantee stability The load must not protrude too far over the fork arms nor should the fork arms protrude too far out from the ...

Page 71: ...me is only author ised when the safety preconditions are fulfilled by order of the monitoring agent The forklift operator must ensure that the load ing unit is properly packaged He must only move loading units that have been carefully prepared and that meet the safety require ments 0252_003 103 0252_003 104 Use 4 Transporting loads 61 11548011551 EN 02 2021 07 ...

Page 72: ...nstallations load lifting devices Lifting of load arms Start the truck Push the control 1 upwards 2 When the control 1 is released the load arms stabilise at the required height Lowering of load arms Start the truck Pull the control 1 downwards 3 When the control 1 is released the load arms stabilise at the required height Use 4 Transporting loads 62 11548011551 EN 02 2021 07 ...

Page 73: ...k arms Check that the load is not damaged CAUTION Risk of injury Safety shoes must be worn Transporting people is strictly prohibited DANGER Risk of tipping It is essential to slow down when approaching a cor ner or on wet ground CAUTION Arrangement of loads Do not touch nearby loads or loads positioned at the side or in front of the load being handled Arrange the loads with a small space between ...

Page 74: ...careful of low passageways low door ways scaffolding pipes etc Check that the width of the load is not greater than the width of the aisle Setting a load down on the ground Proceed as follows Drive the truck to the required location Carefully move the load into the unloading zone Lower the load until the fork arms are freed Withdraw the machine in a straight line Raise the fork arms again several ...

Page 75: ...be used alternately in side and outside of the cold store It can withstand temperatures between 30 C and 45 C Specific rules should be followed so as not to damage the truck and to avoid the occurrence of streaming see the following paragraph The truck is parked outside of the cold store Precautions for Use The difference in temperature between the cold store and the room temperature zone may resu...

Page 76: ...king The truck must be parked outside of the cold store Parking inside the cold store could cause seri ous damage to the electrical and mechanical equipment seals hoses rubber and synthetic parts CAUTION Do not leave discharged or unused batteries in the cold store They could be permanently damaged Use 4 Cold store use 66 11548011551 EN 02 2021 07 ...

Page 77: ...d using chocks Stopping the truck Immobilise the truck Lower the load arms Switch off the ignition key or electronic key Press the emergency off switch Restarting work Switch on the ignition again key or elec tronic key Press the operator presence pedal Pull the emergency off switch Use 4 Park the truck 67 11548011551 EN 02 2021 07 ...

Page 78: ... picking Maintenance personnel The battery must be replaced by specially trained personnel Personnel must follow the manufacturer s instructions for the battery the charger and the truck It is also necessary to follow the battery main tenance instructions Fire protection measures WARNING Do not smoke or create a flame when handling batteries There must be no combustible material or tools that pro ...

Page 79: ...d arms Switch off the ignition key or electronic key Press the emergency off switch Lift the hood 1 using the handle designed for this purpose Closing the battery hood To close the battery hood WARNING Risk of trapping fingers When closing the battery hood correctly position your fingers to avoid any risk of them being trapped Close the hood 1 Ensure that the battery hood is closed se curely CAUTI...

Page 80: ...ector to the wall mounted connector WARNING Electrical hazards Only unplug the battery connector from the battery charger when both the battery charger and truck are switched off NOTE Follow the instructions provided by the battery and battery charger manufacturers equalising charge WARNING Risk of damage short circuit or explosion Do not place any metallic objects or tools on the bat tery Do not ...

Page 81: ...are generated during battery charg ing Make sure the work area is well ventilated Make sure that the battery hood remains open for the entire time the battery is charging Use 4 Handling the battery 71 11548011551 EN 02 2021 07 ...

Page 82: ... fixed roller frame or a truck with ex traction rollers fitted with rollers for easier handling of the battery To change the battery proceed as follows Immobilise the truck Lower the load arms Switch off the ignition and remove the key Press in the emergency off switch Open the battery hood Unclip the hood from the fixed screw 1 Place it on the forks Disconnect the battery connector located under ...

Page 83: ...d the door 2 to prevent it falling Remove the door 2 if this option is selec ted and put it to one side Position the truck with extraction rollers or the roller frame 4 in the upright position near the battery compartment on level ground Use 4 Handling the battery 73 11548011551 EN 02 2021 07 ...

Page 84: ... Operate and pull the locking handle 2 in the direction indicated by the arrow Lift the locking bar 3 until the battery is freed Use 4 Handling the battery 74 11548011551 EN 02 2021 07 ...

Page 85: ...osition the truck with extraction rollers or the roller frame 4 in the upright position next to the battery compartment Push the battery into the compartment DANGER Risk of trapping fingers Push the battery from the rear side A of the battery Take care not to trap your fingers by pushing from the top or the side of the battery Use 4 Handling the battery 75 11548011551 EN 02 2021 07 ...

Page 86: ...t is not yet locked Lower and lock the handle 2 of the locking bar 3 in the direction indicated by the ar row The locking bar must be horizontal and must be right up against the stop 5 CAUTION Risk of locking the battery incorrectly The locking bar must not in any circumstances be positioned under or on top of the stop It must be positioned against the stop Reconnect the battery connector Use 4 Ha...

Page 87: ...de of the battery must be correctly locked Refit the battery hood Return the truck to service WARNING Risk of injury Before restarting the truck ensure that the battery is correctly installed Check that the battery is locked and that the battery hood is closed Use 4 Handling the battery 77 11548011551 EN 02 2021 07 ...

Page 88: ...to pull and brake the truck being towed Moving with no battery NOTE In the event of an electrical fault or no battery it is possible to unlock the brake manually CAUTION This procedure must be carried out by authorised personnel Unload the fork arms then disconnect the battery Remove the engine cover Two M5 X 35 screws 1 are required Screw the screws 1 to the brake 2 in the holes 3 The brake is th...

Page 89: ... re establish brake operation unscrew and remove the two screws 1 Refit the covers WARNING It is essential that the covers are correctly refitted be fore the machine is used 0252_003 110 3 2 Use 4 Handling the truck in an emergency 79 11548011551 EN 02 2021 07 ...

Page 90: ...oad arms Switch off the ignition and remove the key Press the emergency off switch Remove any items that could fall Protect all parts that come into contact with the lifting device 1 Hook the lifting device 1 onto the sling hook only Lift the truck slowly and carefully NOTE Never sling the truck by the control unit or other points not designed for this DANGER Risk of falling Personnel must not sta...

Page 91: ...ck CAUTION Always switch off the ignition and disconnect the bat tery Never tie down or sling the truck by the control unit or other points not designed for this CAUTION Risk of damage to the truck Use a hoist and woven NON METALLIC slings with an adequate lifting capacity Refer to the load weight shown on the truck s capacity plate The lifting operations must be performed by qualified personnel T...

Page 92: ...ways be observed Anyone transported with the truck must only enter the lift after the truck has been correctly immobilised and they must exit the lift first Driving on loading bridges Before crossing a loading bridge the operator must make sure it is properly attached and se cured and its load capacity is sufficient Cross the loading bridge slowly and carefully The driver must be sure that the veh...

Page 93: ...5 Maintenance ...

Page 94: ...the truck is used under harsh conditions extreme heat or cold large quantities of dust Grade and quantity of lubricants and other consumables Only lubricants and other consumables speci fied in these operating instructions are author ised for use in maintenance work Lubricants and other consumables required for truck maintenance are listed in the mainte nance specifications table Never mix differe...

Page 95: ...low the manufacturer s in structions of the battery the battery charger and the truck It is essential to follow the battery mainte nance instructions and the battery charger op erating instructions Maintenance operations that do not require special training Simple maintenance operations such as checking the hydraulic fluid level or checking the battery electrolyte level can be carried out by perso...

Page 96: ... personnel who have received detailed instructions who have been authorised to perform this work who have taken the necessary precaution ary measures Rings metal bracelets etc must be removed before carrying out any operations on electric components Remove the electric equipment which compri ses electric components such as the traction controller before carrying out any welding op erations This pr...

Page 97: ...d oil for the cold store version ISO L HM 32 as per ISO 6743 4 or ISO VG32 HLP as per DIN 51524 2 Transmission oil Recommended oil SAE 85W 90 API GL4 Aerosol can for chains Standard chain spray Grease for pinion gear and steering ring CAUTION Follow the maintenance and safety guidelines Multi purpose grease Lithium soap grease with EP agents and MoS 2KPF 2N 20 complying with the stand ard DIN 5182...

Page 98: ...n motor 3 kW 1F1 fuse Power 300 A quantity 1 ES30 24 steering unit 0 185 kW S1 3F1 fuse Power 40 A quantity 1 Pump motor 1 2 kW 1F1 fuse Power 300 A quantity 1 Control fuse 1F3 fuse Control 7 5 A quantity 1 Control fuse 1F4 fuse Control 5 A quantity 1 Battery Distilled water As required Joints Lithium soap grease As required Maintenance 5 Technical data for inspection and maintenance 88 1154801155...

Page 99: ...cessary to access the technical compartment Immobilise the truck Lower the fork arms Switch off the truck key or electronic key Press the emergency off switch Disconnect the battery connector Lift the backrest Remove the mounting screw 1 at the bot tom of the door Maintenance 5 Accessing the technical compartment 89 11548011551 EN 02 2021 07 ...

Page 100: ...shed Close the technical compartment door 2 CAUTION Risk of trapping fingers Take care not to trap your fingers between the door and the chassis Be careful not to trap your fingers in the external hinges 3 Refit the mounting screw 1 Reconnect the battery connector Return the truck to service Maintenance 5 Accessing the technical compartment 90 11548011551 EN 02 2021 07 ...

Page 101: ...uld be carried out as required Chassis bodywork and fittings Clean the truck Wheels Check the condition of the wheels Electrical equipment Checking the condition of the battery and the battery cable Clean the battery and the battery compartment Check the fuses Maintenance 5 Maintenance plan as required 91 11548011551 EN 02 2021 07 ...

Page 102: ...ing of the truck and battery cables Check the electrical insulation between the chassis and the electric components Check the battery acid level and the electrolyte level Hydraulics Check the hydraulic oil level 5000 hour maintenance plan Depending on the application environmental conditions and driving style the following proce dures should be carried out every 5000 and 10 000 hours Information C...

Page 103: ...Carry out all 5000 hour maintenance work Motor Drain the transmission gear oil Maintenance 5 10 000 hour service plan 93 11548011551 EN 02 2021 07 ...

Page 104: ... filler holes and sur rounding area as well as the lubricating nip ples before lubrication NOTE A frequently cleaned truck must be lubricated more regularly Cleaning the electrical installations WARNING Electrical hazards Do not expose electrical equipment especially mo tors to direct jets NOTE Only use dry cleaning products Do not remove the cowlings Clean the electrical installations with a non ...

Page 105: ...tible charger Before charging ensure that the charger is suitable for the type of battery CAUTION Gel batteries are subject to specific charging mainte nance and treatment instructions A non compatible charger may result in a battery failure Observe the manufacturer s recommendations NOTE The discharge indicators used to check the battery must also be suitable for the type of battery Contact the r...

Page 106: ...Checking the condition of the load arms Check that the load arms 1 show no signs of deformation splits cracks or heavy wear Maintenance 5 Chassis bodywork and fittings 96 11548011551 EN 02 2021 07 ...

Page 107: ...s of deterioration Raise the truck until the wheels are off the ground Check that the wheels rotate freely and re move any objects that may prevent them from turning or may obstruct them NOTE Contact the After Sales Service Centre re garding the replacement of wheels and rollers Maintenance 5 Steering and wheels 97 11548011551 EN 02 2021 07 ...

Page 108: ...heck the condition of the cable harness connector pins Checking the fuses CAUTION Electricity danger Before carrying out any work on the electric installa tion turn the power supply off Disconnect the bat tery connector for this purpose Park the truck Switch off the truck and press the emergen cy off switch Disconnect the battery connector from the fixed socket on the truck Open the door of the te...

Page 109: ...y acid Do not allow any acid to get onto the clothing or skin or into the eyes If this does happen rinse im mediately with plenty of clean water Immediately rinse away any spilled battery acid with plenty of water In case of injury seek medical advice immediate ly Always follow the safety information provided by the battery manufacturer Comply with the regulations in force Check the battery acid l...

Page 110: ...d output terminals are not sulphated presence of white salt Check the condition of the battery connec tor contacts and the presence of the keying pin CAUTION Risk of damaging the equipment The points mentioned above can cause serious inci dents In the event of an incident contact our After Sales Service Centre as quickly as possible Maintenance 5 Electrical equipment 100 11548011551 EN 02 2021 07 ...

Page 111: ...ns of friction wear Check the external pipes and hoses on the technical compartment Close the technical compartment door Return the truck to service CAUTION Risk of damaging the truck In the event of leakage please contact the After Sales Service Centre Checking the hydraulic oil level To check the hydraulic oil level proceed as follows Immobilise the truck Lower the forks Switch off the ignition ...

Page 112: ...ug If necessary top up via the opening Refit the plug afterwards CAUTION Risk of damage to hydraulic components Only use hydraulic oil that complies with the manu facturer s specifications see table of recommended lubricants Close the technical compartment door Reconnect the battery connector Restart the truck Maintenance 5 Hydraulic systems 102 11548011551 EN 02 2021 07 ...

Page 113: ... must not touch the ground in order to prevent ir reversible deformation of the tyres Cover the truck with a cotton cover to pro tect it from dust CAUTION We recommend that you do not use a plastic sheet as this encourages condensation to form Consult the service department for further measures to take if the truck must be stored for a longer period of time Recommissioning after storage If the tru...

Page 114: ...um iron etc Before scrapping the truck notify the com petent authorities of your country in writing After receiving the authorisation from the competent authorities remove any compo nents according to national standards NOTE The client is solely responsible for any irregu larities he has committed during or after the scrapping of the truck s components and the removal of components Maintenance 5 S...

Page 115: ...6 Technical specifications ...

Page 116: ...SXH 20 datasheet Technical specifications 6 SXH 20 datasheet 106 11548011551 EN 02 2021 07 ...

Page 117: ... 3 kg 672 176 WHEELS 3 1 Drive side load side tyres Polyurethane P Rub ber R Drive side load side R P P 3 2 Drive wheel dimensions Ø x l mm Ø 254 x l 102 3 3 Wheel dimensions load side Ø x l mm Ø 85 X l 105 Ø 85 x l 80 3 4 Additional wheels Ø x l mm 2 x Ø 140 X l 50 3 5 Number of wheels at drive side load side x drive wheel 1x 1 2 1x 1 4 3 6 Drive side track width 5 mm mm 484 3 7 Load side track w...

Page 118: ...ient laden unladen 15 20 5 10 Service brake electromagnetic DRIVE SYSTEM 6 1 Traction motor hourly output kW 3 6 2 Lift motor at 15 utilisation kW 1 2 6 3 Battery type in accordance with DIN 43531 35 36 3PzS side access 6 4 Battery voltage and capacity discharge in 5 hours V Ah 24 375 6 5 Battery weight 10 kg 290 6 6 Energy consumption according to standardised VDI cycle kWh 1h 0 4 6 7 Turnover ou...

Page 119: ... 4 With battery line 6 5 5 In lowered position 6 Add 75 mm for 4 PzS 7 Ast Wa L6 X a 8 Ast Wa R a Safety distance a 200 mm Technical specifications 6 SXH 20 datasheet 109 11548011551 EN 02 2021 07 ...

Page 120: ...Technical specifications 6 SXH 20 datasheet 110 11548011551 EN 02 2021 07 ...

Page 121: ...fety Information 13 Safety information for handling hydraul ic fluid 14 Contact details I Copyright and property rights 3 D Defining directions 47 Description of use 8 Destruction 104 Displaying the drive wheel position 41 Display operating unit 27 Display unit Activity indicator 43 Drive programme 43 Error codes menu 44 Managing battery charging 42 Operator present 41 Settings 42 Settings menu 44...

Page 122: ...s required 91 Multi purpose grease 87 N Noise emission values 16 O Oils 13 Operating company 18 Operator presence pedal 39 Ordering spare parts and consumables 85 Order picking 68 Overview 22 Overview of the technical compartment 23 P Park the truck 67 Permanent Putting Out of Commission 104 Permissible use 8 Picking up a load from the ground 63 Precautions to be taken during battery maintenance 9...

Page 123: ...ift 82 Travelling down slopes 52 Travelling up slopes 51 Truck operating instructions 36 U Unauthorised use 9 Using the truck on a slope 51 V Vibrations Vibration characteristics for vibrations to which the body is exposed 16 W Working on the electrical equipment 86 Index 113 11548011551 EN 02 2021 07 ...

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