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Still iGo neo CX-20, Supplement Instructions

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Still iGo neo CX-20 Supplement Instructions Download Page 97

Maintenance

8

Maintenance - 1000 hours/annually

At operating hours

1000

2000

4000

5000

7000

Carried out

8000

10000

11000

13000

14000

Components compartment (drive side)
Perform a visual inspection of the mountings, wiring and components (odometry

signal transmitter, signal converter [analogue/CAN] IN/OUT, LES steering controller,

incremental transducer for speed)
Robotics system
Practical function check of the robotics system in

ASSISTANCE

mode. Check

the function of the safety laser scanner S300 and the movement tracking sensors,

including the LED signals, LED signalling unit, assistance button, emergency off

switch, remote control.
Personal protection system (PPS)
Check the function of the personal protection system. Check the function of the

emergency off switch and the safety laser scanner S300 in

ASSISTANCE

mode.

Check the emergency off switching signal in DIAMON.

General
Read out and check the error numbers and clear the list.
Reset the maintenance interval.

50108046085 EN - 08/2017

89

Summary of Contents for iGo neo CX-20

Page 1: ...Original instructions iGo neo Supplement to the series operating instructions for the CX 20 CX 20 1063 50108046085 EN 08 2017 ...

Page 2: ......

Page 3: ...ies of industrial trucks is also available This guide provides information for handling industrial trucks Information on how to select suitable industrial trucks for a particular area of application Prerequisites for the safe operation of industrial trucks Information on the use of industrial trucks Information on transport initial commis sioning and storage of industrial trucks Internet address a...

Page 4: ......

Page 5: ... operating instructions 9 Copyright and trademark rights 9 Explanation of information symbols used 10 Information for two page PDF display 10 Environmental considerations 11 Disposing of components used for ASSISTANCE mode 11 2 Safety Definition of terms used for responsible persons 14 Duties of the operating company 14 Duties of the operator 15 Additional requirements applicable to the authorised ...

Page 6: ...rol 36 Charging the remote control 38 Changing the remote control 40 4 Operating the iGo neo Checks and tasks to be carried out when commencing ASSISTANCE mode 44 Safety information related to using this mode 44 Visual inspection before switching on ASSISTANCE mode 44 Visual inspection and brake test after switching on ASSISTANCE mode 45 Safety regulations in ASSISTANCE mode 47 Instructions for sa...

Page 7: ...programme when operating in ASSISTANCE mode 72 Warning sounds in ASSISTANCE mode 73 5 Storage Storing and shutting down the iGo neo 76 6 Cleaning Cleaning the components used for ASSISTANCE mode 78 7 Transporting Transporting the truck 82 8 Maintenance Maintaining the iGo neo 86 Maintenance 500 hours every 6 months 87 Maintenance 1000 hours annually 88 9 Technical data Dimensions 92 VDI datasheet ...

Page 8: ......

Page 9: ...1 Foreword ...

Page 10: ...C declaration of conformity must be carefully stored and made available to the responsible authorities EC declaration of conformity in accordance with the Machinery Directive The EC declaration of conformity in accor dance with the Machinery Directive provided in the original operating instructions for the series production truck is not valid for the iGo neo Using the iGo neo Intended use The iGo ...

Page 11: ...ol The truck must only be used for its intended purpose as set out and described in these op erating instructions In addition the provisions in the original operating instructions for the series production truck apply If the truck is to be used for purposes other than those specified in the operating instruc tions the approval of the manufacturer and if applicable the relevant regulatory authoritie...

Page 12: ...tions for the series production truck In addition the following restrictions apply The truck must not be operated in cold stores The truck is not suitable for cleanroom environments The truck must only be used indoors in weather protected locations Permissible working environment for the truck Permitted temperatures Usage Min C Max C Operation 4 40 Storage 5 45 Permitted air humidity Usage Min Max...

Page 13: ...the truck or slip and protrude beyond the lateral truck contour including when cornering The load must be stacked carefully with the centre of gravity as low as possible Pallets and loads that do not meet these spec ifications may be moved in ASSISTANCE mode only if the truck safety devices are ad justed in advance by the manufacturer Ad justments of this type must only be performed by qualified per...

Page 14: ... roadway Minimum distance to trucks ahead with overhang Preferred truck alignment Adaptation to the fork length of the truck Start stop positions when transporting several pallets in succession Automatic approach after losing track of the position of the operator only the side to which the truck is aligned both sides 6 50108046085 EN 08 2017 ...

Page 15: ...uirements for the ground conditions of roadways The truck is equipped with running wheels and drive wheels made from Vulkollan The ground conditions of roadways affect the length of the braking distance e g when performing an emergency stop and therefore also have implications for the safety of persons and equipment The roadways on which the iGo neo will be used must be sufficiently flat provide suf...

Page 16: ...e DANGER Risk of accident from sloping edges and gradients on or in the roadway In ASSISTANCE mode the truck does not check the roadway for height differences e g on sloping edges steps platforms ramps and gradients The truck will tip or fall over Maintain a safe distance away from height differences on or in the roadway when the truck is in ASSISTANCE mode Always cover difficult roadways in MANUAL...

Page 17: ...any time If the operating instructions are lost the operating company must obtain a replacement from the manufac turer immediately The operating instructions are included in the spare parts list and can be reordered as a spare part Sufficient quantities of the documentation must also be made available for staff training purposes Issue date and topicality of the operating instructions The issue date...

Page 18: ... order to prevent material damage and or destruction NOTE For technical requirements that require special attention ENVIRONMENT NOTE To prevent environmental damage 1 2 Information for two page PDF display These operating instructions are optimised for both printing and for on screen display The document contains double pages with the illustrations on one side and the instruc tions shown in a tabl...

Page 19: ...in the operating instructions for the se ries production truck also apply to compo nents used for ASSISTANCE mode Disposing of the remote control and battery charger Once they are deemed obsolete the radio remote control and the battery charger must be scrapped in a collection point for hazardous waste NOTE Batteries that are no longer in use must be collected in appropriate containers 50108046085...

Page 20: ...1 Foreword Environmental considerations 12 50108046085 EN 08 2017 ...

Page 21: ...2 Safety ...

Page 22: ...rrectly performing regular safety inspections including safety inspec tions on the components used for ASSIS TANCE mode The requirements for the operating com pany as well as the rights duties and rules of behaviour of the operating company as described in the operating instructions of the series production truck also apply to trucks with the additional ASSISTANCE mode of operation In addition the...

Page 23: ... mode In addition the following provisions apply Special responsibility of the operator for the remote control The operator must never leave the remote control unattended when performing their work and must never give the remote control to anyone else The remote control may only be operated by the operator Once work has been completed the operator must ensure that the remote control cannot be acce...

Page 24: ...proof should consist of a vocational qualification or a similar document Professional experience indicating that the qualified person has gained practical experience of industrial trucks over a proven period during their career During this time this person has become familiar with a wide range of symptoms that require checks to be carried out such as based on the results of a hazard assessment or a ...

Page 25: ...In particular the following are not permitted Modifications to components used for AS SISTANCE mode safety laser scanner movement tracking sensors control com ponents control electronics and control software emergency off switches LED sig nalling unit switches and remote control Use of attachment parts e g headlights on the truck Attachment parts may be fitted only with the approval of the manufactu...

Page 26: ...ISTANCE mode The manufacturer accepts no liability for any damage caused by the use of non genuine parts and accessories without approval Damage defects and misuse of safety systems The operator must report any damage or other defects in components used for ASSIS TANCE mode to the supervisory personnel immediately The truck must only be oper ated in MANUAL mode until the problem is completely reso...

Page 27: ... that the medical equipment is sufficiently protected against electromagnetic interference Residual risk Residual dangers residual risks Despite working carefully and complying with directives and standards the possibility of other dangers occurring when operating the truck in ASSISTANCE mode cannot be entirely excluded The system components used for ASSIS TANCE mode comply with current safety re q...

Page 28: ...ea that the safety laser scanner cannot detect e g obstacles above or below the scanner range Risk of accident due to poor operator visibility over the working area Unintentional operation of the remote control by the operator Human error resulting from failure to observe the safety regulations Unrepaired damage caused by force or faulty and worn components Work performed on components in the syst...

Page 29: ... clear roadways O BetrSichVO Workplace Safety Ordinance Load carrying equipment incorrect load could slip Reposition load on pallet O BetrSichVO Workplace Safety Ordinance Unpredictable driving behaviour Employee training O BetrSichVO Workplace Safety Ordinance Roadways blocked or temporarily closed Mark roadways Keep roadways clear O BetrSichVO Workplace Safety Ordinance Roadways intersect in a m...

Page 30: ...the oper ating company must determine and assess hazards during operation and establish the labour protection measures required for em ployees BetrSichVO This investigation must also include any hazards that arise as a result of using ASSISTANCE mode The operating company must therefore draw up appropri ate operating instructions 6 ArbSchG and make them available to the operator A re sponsible per...

Page 31: ...verview Observe the information provided by the relevant employers liability insurance association on this subject Safety tests Regular safety inspection of the truck Safety inspection based on time and extraordinary incidents The operating company must ensure that the entire truck is inspected by a qualified person at least once a year or after unusual incidents As part of this inspection of the e...

Page 32: ...ion must be retained at least until a further two inspections have been carried out The operating company is responsible for ensuring that any faults on these components are rectified without delay by the authorised service centre Emissions NOTE The emissions values correspond to the va lues listed in the standard operating instructi ons 24 50108046085 EN 08 2017 ...

Page 33: ...3 Components of the iGo neo ...

Page 34: ...nd side of the truck 3 Additional emergency off switches left and right hand side of the truck 4 Assistance button on switch two way switch for ASSISTANCE mode left and right hand side of the truck 5 Driver s platform for switching be tween movement tracking modes AC TIVE PAUSED 6 Two way switch for drive programmes in ASSISTANCEmode hare tortoise buttons 7 Safety laser scanner 26 50108046085 EN 0...

Page 35: ...ains permanently lit Truck in ASSISTANCE mode Movement tracking set to ACTIVE or PAUSED The operator has exited the driver s compartment 2 Lighting zone pulsates slowly approx once per second Truck in MANUAL mode Movement tracking is not active Operator is in the driver s compartment and is operating the truck manually 3 Light signal flashes quickly approx 10 x per second Emergency stop Truck is st...

Page 36: ...lignment LEFT Truck maintains a constant distance to the rack contour on the left 2 Light spot moves to the right along the lighting zone Truck alignment RIGHT Truck maintains a constant distance to the rack contour on the right 3 Light spot moves towards the centre along the lighting zone Truck alignment CENTRE Truck moves in the centre between the two rack contours Truck alignment 1 2 3 plus PAU...

Page 37: ...frared laser scanner is not dangerous for the human eye LED signals from the movement tracking sensors ERR PWR ERR PWR 1 2 3 4 The indicator LEDs on the movement tracking sensors inform the operator about the status of the movement tracking system 1 Operator detected ACTIVE signal Information Operator detected Movement tracking system ACTIVE The truck follows the operator automatically The Eye ico...

Page 38: ... the operator again movement tracking is ACTIVE again The truck follows the operator again without further intervention If the operator is not detected for more than 30 seconds the truck switches to Operator not detected PAUSED The lines icon 3 is displayed If necessary refocus the movement tracking system back onto the operator using the assis tance button 4 Operator not detected PAUSED signal In...

Page 39: ...he obstacle The truck then contin ues on its path If an obstacle is too large to drive around the truck will stop The truck will then continue on its path as soon as the obstacle is removed If an obstacle enters the protective field of the safety laser scanner the truck performs an emergency stop The safety laser scanner detects the rack contour and the surrounding environment Using the spatial dat...

Page 40: ...r scanner Cannot be detected by the safety laser scanner 1 Safety laser scanner 2 15 cm scanning height of the safety laser scanner DANGER Danger of collisions with obstacles that the safety laser scanner cannot detect This chapter outlines the limits of the iGo neo in detecting obstacles Check the roadway above all for obstacles that the safety laser scanner cannot detect and remove these obstacl...

Page 41: ...l attention to the following obstacles on the illustration Obstacles that are too flat to be detected by the safety laser scanner Obstacles that do not reach down to the floor Obstacles of this nature could include The load on a pallet that protrudes into the roadway above the scanning height of the safety laser scanner A bar in a rack that protrudes into the roadway above the scanning height of the...

Page 42: ...y Assistance button Identify and track the operator Movement tracking PAUSED ACTIVE Press 1 x briefly Pause movement tracking Movement tracking ACTIVE PAUSED Press 1 x long 2 sec Truck is in motion Assistance button Stop the truck Movement tracking ACTIVE PAUSED Press 1 x briefly Function in MANUAL mode Switch on ASSISTANCE mode initially Press 1 x briefly 34 50108046085 EN 08 2017 ...

Page 43: ...mer gency off switches 1 left and right hand side of the truck In the event of imminent danger to people the load or the truck press one of the emergency off switches immediately This is the fastest way to bring the truck to a standstill When the emergency off switch is pressed the truck performs an emergency stop refer to the chapter entitled Truck behaviour in the event of an emergency stop 5010...

Page 44: ...ruck is in motion iGo button 1 Stop the truck Movement tracking ACTIVE PAUSED Press 1 x briefly Driving automatically without movement tracking Function iGo button Information 1 The truck is travelling along the rack contour automatically Press and hold 2 sec Can only be executed with movement tracking PAUSED Setting the truck position Function iGo button Information 2 Move the truck position to th...

Page 45: ...e truck alignment in se quence LEFT MIDDLE RIGHT LEFT etc Push once briefly Can only be executed when the truck is stationary 5 Switch the truck alignment in se quence RIGHT MIDDLE LEFT RIGHT etc Push once briefly Can only be executed when the truck is stationary 50108046085 EN 08 2017 37 ...

Page 46: ... per sec ond If the battery capacity is close to the lower limit the Check indicator light flashes slowly lights up once every two seconds This happens for approx 10 minutes before the remote control automatically switches off If the battery charge is no longer sufficient to ensure that commands are reliably transmit ted the remote control remains switched off Keeping the remote control charged prol...

Page 47: ...out interruption and at a room temperature of between 0 C and 45 C Connect the supplied power supply unit to the battery charger Connect the power supply unit to the socket The Power indicator light is switched on Insert the remote control into the battery charger and press down until the remote control snaps firmly into place in the battery charger Charging of the rechargeable batteries then start...

Page 48: ...y the manufacturer Remote controls are only able to control the truck if the relevant pairing code has been recognised by the receiving unit This prevents non registered remote controls from accessing the truck If a truck is to be controlled using a new or additional remote control the pairing code for the remote control must first be saved in the receiving unit on the truck Each receiving unit can...

Page 49: ...tional remote control on the truck Registration must be performed in accordance with the supplied operating instructions from the manufacturer of the remote control Contact the authorised service centre to register a remote control on the truck 50108046085 EN 08 2017 41 ...

Page 50: ...3 Components of the iGo neo Remote control 42 50108046085 EN 08 2017 ...

Page 51: ...4 Operating the iGo neo ...

Page 52: ...hat the components used for ASSISTANCE mode are safe for operation The hoop guard on the front of the truck that protects the safety laser scanner against mechanical damage must be undamaged The alignment and the scanner s field of vision must not be impaired The mountings for the movement tracking sensors must not be damaged The align ment of the sensors must not be impaired The LED signalling uni...

Page 53: ... the truck using the remote control so that it approaches the test object The truck must automatically come to a standstill just in front of the obstacle Once the truck stops the LED signalling unit and the warning buzzer emit the Emergency stop signal Report defects to the supervisory personnel and do not use the truck until it has been properly repaired Visual inspections after switching on ASSI...

Page 54: ...truck close by The signals will help to avoid accidents For details on the information and warning signals in ASSISTANCE mode refer to the chapter entitled Information and warning signals in ASSISTANCE mode Report defects to the supervisory personnel and do not use the truck until it has been properly repaired 46 50108046085 EN 08 2017 ...

Page 55: ...SSISTANCE mode Wear work safety shoes 1 Risk of accident from crossing the roadway immediately in front of the truck DANGER Danger for people or objects that quickly cross the roadway immediately in front of the truck The safety laser scanner detects obstacles in the roadway in front of the truck If a person or object quickly crosses the detection area 1 immediately in front of the truck under cer...

Page 56: ...ent from pallets and loads that protrude beyond the truck contour The load must not protrude beyond the truck con tour in a longitudinal or lateral direction as other wise the load may collide with persons or the load may fall off Only use suitable pallets refer to the chapter entitled Suitable pallets and loads Risk of accident due to excessive speed DANGER Risk of collision due to excessive spee...

Page 57: ...bserve warning signals When operating in ASSISTANCE mode the truck emits audible and optical information signals and warning signals The LED signalling unit provides information about ASSISTANCE mode the warning buzzer uses a rhythmic sound to warn when the truck is moving off Observe warning signals Act with due care and attention DANGER Risk of accident due to faulty warning units When operating...

Page 58: ...f accident due to optical safety systems being rendered inactive by smoke in the event of fire The optical assistance systems safety laser scan ner movement tracking sensors can be affected by smoke in the event of fire Do not operate the truck in ASSISTANCE mode if there is smoke in the area surrounding the truck Safe storage of the remote control DANGER Risk of accident if the remote control is ac...

Page 59: ...DANGER Risk of collision in areas with mixed MANUAL AS SISTANCE traffic A truck in ASSISTANCE mode may not detect a second truck or may detect it too late for example if the forks of the second truck are above or below the 15 cm scanning height of the safety laser scanner A truck in ASSISTANCE mode may start moving or stop moving unexpectedly Observe the flashing and warning signals from the truck t...

Page 60: ...creased risk of accidents The truck does not brake automatically in such instances Before moving the truck check the roadway for obstacles that the safety laser scanner cannot detect Pay particular attention to objects that extend laterally into the roadway Clear the roadway Pay attention to cables ladders and workshop hoists that cross the roadway Remove these obstacles Pay attention to half open...

Page 61: ...imilar items must always be set down in such a way that a safety distance of 50 cm is always maintained between the truck contour including the load and the obstacles If this safety distance is not maintained the operating company must ensure that safety is guaranteed for persons and objects in another way 50108046085 EN 08 2017 53 ...

Page 62: ...ANCE MANUAL mode corresponds to the operation of the series production truck Ride on mode Pedestrian mode with cockpit slow travel with drive switch Pedestrian mode with push button special equipment Controlling the truck using the remote control or via automatic movement tracking is not possible in MANUAL mode ASSISTANCE mode is the additional operat ing mode of the iGo neo ASSISTANCE mode ASSIST...

Page 63: ...rack in which the operator can move safely The safety distance is always set to at least 50 cm In ASSISTANCE mode the truck moves only in the drive direction not in the load direction The operator can also control ASSISTANCE mode using a remote control A safety laser scanner monitors the roadway The safety laser scanner stops the truck in the event of danger represented by obstacles or persons 501...

Page 64: ...l operating instruc tions for the series production truck The truck can now be operated in MANUAL mode NOTE The truck can be switched on during the initialisation of ASSISTANCE mode and operated in MANUAL mode Switching off the truck Switch off the truck following the instruc tions given in the original operating instruc tions for the series production truck The truck is switched off NOTE The robo...

Page 65: ...een the remote control and truck The LED signalling unit shows the truck alignment in the aisle LEFT MIDDLE RIGHT The authorised service centre can configure the preferred initial truck alignment 1x Switching on ASSISTANCE mode If necessary the desired truck alignment can be adjusted using the remote control see the following chapter Adjusting the truck alignment Press the assistance buttons on the...

Page 66: ...g rack contour If the selected alignment cannot be set the truck emits the Truck alignment not possible warning sound a warning sound for one second Adjust the truck alignment using the remote control Button A Push once briefly Switch the truck align ment in sequence LEFT MIDDLE RIGHT LEFT Button B Push once briefly Switch the truck align ment in sequence RIGHT MIDDLE LEFT RIGHT The LED signalling u...

Page 67: ...en move ment tracking is activated specifies the dis tance that the truck maintains when it drives automatically If movement tracking is already switched on the distance is determined when the operator leaves the driver s platform Drive the truck manually to the starting point for movement tracking Position the truck at the required distance parallel to the rack contour The selected distance 2 must...

Page 68: ...re collide with the rack Before starting movement tracking always position the truck parallel to the rack Slowly set the truck in motion Bring the truck to an immediate standstill if the safety distance of 50 cm to the rack is not reached Move the truck in MANUAL mode to the starting point for ASSISTANCE mode Position the truck parallel to the rack at the desired distance min 50 cm Correctly posit...

Page 69: ...tus of the movement tracking function Truck is stationary iGo button or assistance button 1 Identify and track the operator Movement tracking PAUSED ACTIVE Press 1 x briefly Truck is in motion iGo button or assistance button 2 Stop the truck Movement tracking ACTIVE PAUSED Press 1 x briefly Pause movement tracking truck is stationary Truck is stationary Assistance button Pause movement tracking Move...

Page 70: ...g the iGo button on the remote control identifies the person who is closest to the driver s platform Automatically in the zones close to the truck depending on the settings configured by the autho rised service centre Carefully monitor the LED signals for the movement tracking sensors which indicate whether the movement tracking is focussed on the operator and is ACTIVE NOTE The truck loses the posi...

Page 71: ...re identified A Automatic approach only on the side to which the truck is aligned B Automatic approach on both sides Configuration A Identification LED signals Information Side to which the truck is aligned Movement tracking ACTIVE The truck follows the operator immediately The opposite side to which the truck is aligned Motion tracking PAUSED The truck follows the operator only after confirmation wit...

Page 72: ...perator must ensure that the truck does not drive beyond the end of the rack When using remote control the operator must stop the truck in good time The operator is responsible for stopping the truck safely The truck is equipped with automatic end of rack detection If the racking on the side to which the truck is aligned ends or if the racking is interrupted by a crosswise roadway the truck will s...

Page 73: ...n cross the crosswise roadway safely Press and hold the iGo button 2 The truck will drive over the crosswise roadway Once the truck has passed the crosswise roadway release the iGo button The truck will stop Press the iGO button 1 x briefly The LED signals for the movement tracking scanner switch to movement tracking ACTIVE The truck again follows the operator automatically If the truck fails to de...

Page 74: ...or obstacles that the safety laser scanner cannot detect and remove these obstacles If there is a risk of danger immediately bring the truck to a standstill by pressing one of the emergency off switches If the truck detects an obstacle on the side of the roadway to which the truck is aligned the truck automatically drives around the obstacle and continues on its path A If an obstacle is too large ...

Page 75: ...ing the truck in ASSISTANCE mode min 1 Minimum distance to obstacles The authorised service centre can configure a minimum distance 1 at which the truck the truck may pass an obstacle when in ASSISTANCE mode 50108046085 EN 08 2017 67 ...

Page 76: ...sponse in the event of an emergency stop The electromagnetic truck brake is applied The truck stops at the maximum decelera tion rate The LED signalling unit shows the Emer gency stop signal The lighting zones flash in rapid alternation approx ten times per second The truck emits the audible warning sound to indicate the emergency stop short rhythmic warning sounds for two seconds Setting off after...

Page 77: ... the emergency off switches 1 on the side of the truck pull out the emergency off switch before resuming operation 123 456 789 PRG PRG 3 2 If the emergency stop was triggered via the emergency brake push button 2 in the cockpit switch on the truck again by pressing the ON push button 3 50108046085 EN 08 2017 69 ...

Page 78: ...ive to the operator can be changed using the remote control so that the desired pallet is at the same level as the driver Press and hold button 1 Move the truck position by one position in the drive side direction Press and hold button 2 Move the truck position by one position in the load side direction NOTE The authorised service centre can configure a maximum of four different truck positions 70 ...

Page 79: ...gnals for the movement tracking scanner must display movement tracking PAUSED 1 Press and hold the iGo button on the remote control for at least two seconds The truck moves along the rack contour until the button is released Movement tracking and the safety functions of the truck remain active NOTE If the truck fails to detects a rack contour it will not proceed The movement tracking sensors will ...

Page 80: ...mmes By setting the drive program the truck character istics driving steering and braking dynamics can be adapted to the relevant operating sit uation All safety related features of the truck remain unchanged Press button 1 or 2 to set the drive programme NOTE The authorised service centre can configure the drive programs for ASSISTANCE mode to suit the specific requirements of the customer 72 50108...

Page 81: ... off warning sound Truck begins moving automati cally with movement tracking switched on Short rhythmic warning sounds for two seconds Safety stop warning sound safety laser scanner Truck has performed an emergency stop Short rhythmic warning sounds Safety stop warning sound emergency off switch The operator has pressed the emergency off switch A warning sound for one second Truck alignment not po...

Page 82: ...4 Operating the iGo neo Operating the truck in ASSISTANCE mode 74 50108046085 EN 08 2017 ...

Page 83: ...5 Storage ...

Page 84: ...neo Storing and shutting down the iGo neo Driverless transport vehicles cannot be stored in an operational state They must therefore be taken out of operation To shut down the truck contact the autho rised service centre 76 50108046085 EN 08 2017 ...

Page 85: ...6 Cleaning ...

Page 86: ...l components when cleaning Only the authorised service centre is permitted to clean the components used for ASSISTANCE mode inside the truck Contact the authorised service centre Park the truck securely CAUTION Risk of component damage If you remove the battery male connector when the key switch is switched on under load an arc will be produced This can lead to erosion at the contacts which consid...

Page 87: ...tamination A static charge causes dust particles to accumulate on the optics cover To clean the optics cover use the antistatic plastic cleaning agent listed in the table Recommended cleaning material for the optics covers Cleaning material SICK item number Antistatic plastic cleaning agent 5600006 SICK optics cloth 4003353 Remove any dust from the optics covers using a clean soft brush Moisten th...

Page 88: ... and cold zones approx 4 C The operator must ensure that the optics covers of the movement tracking sensors and of the safety laser scanner do not fog up due to changing between hot zones and cold zones too rapidly If necessary clean fogged up optics covers before use in ASSISTANCE mode 80 50108046085 EN 08 2017 ...

Page 89: ...7 Transporting ...

Page 90: ...TION Risk of damage to the truck by impermissible crane loading The mounting bracket for the LED signalling unit or the safety laser scanner can be damaged when loading by crane Loading of the truck by crane is not permitted Safety regulations for lashing down the truck DANGER Risk of accident if the lashing straps slip The truck must be lashed securely so that it cannot move during transportation...

Page 91: ... onto which the truck is to be driven has been sufficiently secured against moving Maintain a safe distance from loading bridges ramps working platforms and similar objects Drive slowly and carefully onto the transport vehicle CAUTION Danger due to excessive transport weight on the loading bridge The load capacity of the means of transport the ramps and the loading bridges must be greater than the ...

Page 92: ...7 Transporting Transporting the truck 84 50108046085 EN 08 2017 ...

Page 93: ...8 Maintenance ...

Page 94: ...tion conditions of the truck The following factors may necessitate shorter maintenance intervals Dirty poor quality roadways Dusty or salty air High levels of air humidity Extremely high or low ambient tempera tures or extreme changes in temperature Multi shift operation with a high duty cycle National regulations for the truck or for individual components Responsibility for maintenance DANGER Wor...

Page 95: ...es Remote control Safety regulations for maintenance Before starting any work on electrical and mechanical equipment disconnect the system from the power supply On the iGo neo this is done by disconnecting the battery male connector Secure and demarcate the working area Use warning signs to indicate the increased level of danger Maintenance documentation The maintenance steps and results must be d...

Page 96: ...ement tracking sensors Check the movement tracking sensors and the mounting for damage visual inspec tion Check the plug contacts power supply and communications supply Check the status LEDs for the movement tracking sensors visual inspection Clean the movement tracking sensors LED signalling unit Check the LED signalling unit and the support mounting for damage visual inspec tion Components compa...

Page 97: ... check of the robotics system in ASSISTANCE mode Check the function of the safety laser scanner S300 and the movement tracking sensors including the LED signals LED signalling unit assistance button emergency off switch remote control Personal protection system PPS Check the function of the personal protection system Check the function of the emergency off switch and the safety laser scanner S300 ...

Page 98: ...8 Maintenance Maintenance 1000 hours annually 90 50108046085 EN 08 2017 ...

Page 99: ...9 Technical data ...

Page 100: ...9 Technical data Dimensions Dimensions l1 l2 c x b 1 832 Wa b 11 e b 5 150 452 185 420 y h 14 h 7 m 2 h 1 1025 1080 1900 60 s l 92 50108046085 EN 08 2017 ...

Page 101: ... Axle load laden Drive side load side kg 1250 1895 2 3 Axle load unladen Drive side load side kg 880 265 Wheels chassis frame 3 1 Tyres Polyureth ane 3 2 Tyre size Drive side mm 250 x 100 3 3 Tyre size Load side mm 85 x 80 3 4 Support rollers mm 150 x 50 3 5 Number of wheels x driven Drive side load side 1 x 1 4 3 6 Track width Drive side b10 mm 475 3 7 Track width Load side b11 mm 348 Basic dimen...

Page 102: ... 0 12 5 5 1 2 Automatic driving speed With without load km h 6 0 5 2 Lifting speed With without load m s 0 13 0 20 5 3 Lowering speed With without load m s 0 12 0 09 5 7 Climbing capability With without load 1 7 3 2 5 8 Max climbing capability With without load 6 6 5 9 Acceleration time on 10 m With without load s 6 4 5 2 5 10 Service brake Electromag netic Electric motor 6 1 Traction motor rating...

Page 103: ... distance 10 Operating temperature 20 to 55 C Storage and transport temperature 20 to 55 C Range 150 m Passive stop time maximum stop time 1 s Sender Model AT MITO MINI Sender module encoder SWE 01 Antenna Integrated antenna Battery supply Lithium polymer battery pack 3 7 V 1100 mA Current draw 25 mA Power consumption 0 1 W Transmission power 5 mW ERP Voltage for message Battery empty 3 4 V Cut of...

Page 104: ...imensions 110 x 75 x 60 mm Weight 100 g AC power supply unit Supply voltage of power supply unit 80 250 V 50 60 Hz Output voltage 5 0 V 1 A Nominal capacity 5 W DC power supply unit for cigarette lighter Supply voltage of power supply unit 9 30 V Output voltage 5 0 V 1 A Nominal capacity 5 W Technical data of the safety laser scanner General Minimum Typical Maximum Type 3 EN 61496B1 Safety integri...

Page 105: ...ange 10 C 50 C 25 C 50 C Storage temperature range 25 C 70 C 24 h Humidity taking into account the operating temperature range EN 61496B1 section 5 1 2 and 5 4 2 as well as CLC TS 61496B3 section 5 4 2 Vibrations EN 61496B1 as well as CLC TS 61496B3 Frequency range 10 Hz 150 Hz Amplitude 0 35 mm or 5 g Shock resistance EN 61496B1 section 5 1 and 5 4 4 as well as CLC TS 61496B3 section 5 4 4 Single...

Page 106: ...21 rape yellow Optics cover Material Polycarbonate Surface Scratchproof coating on outside System connector Protected against ESD Material Die cast aluminium Colour RAL 9005 black Dimensions S300 Height 152 mm Width 102 mm Depth 105 mm Total weight without connecting wires 1 2 kg 98 50108046085 EN 08 2017 ...

Page 107: ...nsions 92 Driving automatically without move ment tracking 71 E Emergency off switches 35 Emergency stop 68 End of the aisle 64 H Hazards and countermeasures 21 I Identifying the operator 62 Improper use 3 Information symbols 10 Intended use 2 L LED signalling unit Information and warning signals 27 28 LED signals from the movement tracking sensors 29 Lint trap 2 M Maintenance 86 1000 hours annual...

Page 108: ...e control 15 Overview of components 26 P Positioning in the aisle 59 Priority rules in mixed MANUAL AS SISTANCE traffic 51 Q Quick overview Overview of components 26 R Remote control Changing the remote control 40 Charging the remote control 39 Discharge indicator 38 Functions 36 Maximum operating time when the battery is fully charged 40 Registering a remote control on the truck 41 Requirements fo...

Page 109: ...r safety shoes 47 Setting the drive programme 72 Specifying the distance to the rack contour 59 Stopping at the end of the aisle 64 Stopping at the end of the racking 64 Stopping before a crosswise roadway 65 Switching off truck 56 Switching off the truck 56 Switching on truck 56 Switching on the truck 56 T Technical data Dimensions 92 Remote control components 95 Safety laser scanner 96 Transport...

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