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Maximum Capacity of Pipe in Cubic Feet of Gas per Hour (Cubic Meters per Hour) for Gas Pressures of 0.5 psig (3.5 kPa) or Less, 

 

and a Pressure Drop of 0.5 Inch Water Column (124.4 Pa)

 

 

(Based on a 0.60 Speci

fi

 c Gravity Gas)

 Nominal  

 

 

Iron 

Internal 

Length of Pipe,  Feet (meters)  

 

  

Pipe Size

 

Dia.

 10 20 30 40 50 60 70 80 90 100 

125 

150 

175 

200

  in. 

in. 

(3.0)  (6.1)  (9.1)  (12.2) (15.2) (18.3) (21.3) (24.4) (27.4) (30.5) (38.1) (45.7) (53.3) (61.0)

 

 

1/2 

0.622 

175 

120 97 82 73 66 61 57 53 50 44 40 37 35

   

 

(4.96) (3.40) (2.75) (2.32) (2.07) (1.87) (1.73) (1.61) (1.50) (1.42) (1.25) (1.13) (1.05) (0.99)

 

 

3/4 0.824 360 250 200 170 151 138 125 118 110 103  93  84  77  72

   

 

(10.2) (7.08) (5.66) (4.81) (4.28) (3.91) (3.54) (3.34) (3.11) (2.92) (2.63) (2.38) (2.18) (2.04)

 

1  1.049 680 465 375 320 285 260 240 220 205 195 175 160 145 135

   

 

(19.3) (13.2) (10.6) (9.06) (8.07) (7.36) (6.80) (6.23) (5.80) (5.52) (4.96) (4.53) (4.11) (3.82)

 

1/4 

1.380 

1400 950 770 660 580 530 490 460 430 400 360 325 300 280

   

 

(39.6) (26.9) (21.8) (18.7) (16.4) (15.0) (13.9) (13.0) (12.2) (11.3) (10.2) (9.20) (8.50) (7.93)

 

1/2 

1.610 

2100 

1460 

1180 990 900 810 750 690 650 620 550 500 460 430

   

 

(59.5) (41.3) (33.4) (28.0) (25.5) (22.9) (21.2) (19.5) (18.4) (17.6) (15.6) (14.2) (13.0) (12.2)

 2  2.067 3950 2750 2200 1900 1680 1520 1400 1300 1220 1150 1020  950  850  800
   

 

(112)  (77.9) (62.3) (53.8) (47.6) (43.0) (39.6) (36.8) (34.5) (32.6) (28.9) (26.9) (24.1) (22.7)

 

1/2 2.469 6300 4350 3520 3000 2650 2400 2250 2050 1950 1850 1650 1500 1370 1280

   

 

(178)  (123)  (99.7) (85.0) (75.0) (68.0) (63.7) (58.0) (55.2) (52.4) (46.7) (42.5) (38.8) (36.2)

 3  3.068 11000 7700 6250 5300 4750 4300 3900 3700 3450 3250 2950 2650 2450 2280
   

 

(311)  (218)  (177)  (150)  (135)  (122)  (110)  (105)  (97.7) (92.0) (83.5) (75.0) (69.4) (64.6)

 4  4.026 23000 

15800 

12800 

10900 9700 8800 8100 7500 7200 6700 6000 5500 5000 4600

   

 

(651) (447) (362) (309) (275) (249) (229) (212) (204) (190) (170) (156) (142) (130)

GAS SUPPLY PIPING

7

Table 3 - Gas Pipe Size

1.  Determine the required Cu. Ft. / Hr. by dividing the rated heater input by 1000. For SI / Metric measurements: Convert unit Btu. / Hr. to 
kilowatts. Multiply the units input (kW) by 0.0965 to determine Cubic Meters / Hour.    2.  FOR NATURAL GAS:  Select the pipe size directly 
from the table.    3.  FOR PROPANE GAS:  Multiply the Cu. Ft. / Hr. value by 0.633; then use the table.    4.  Refer to the metric conversion 
factors listed in General Safety section for more SI unit measurements/conversions.

 To avoid equipment damage or possible personal injury, do not connect gas piping to this 

unit until a supply line pressure/leak test has been completed. Connecting the unit before completing 
the pressure/leak test may damage the unit gas valve and result in a fi re hazard.

 Do not rely on a shut off valve to isolate the unit while conducting gas pressure/leak 

tests. These valves may not be completely shut off, exposing the unit gas valve to excessive pressure 
and damage.

NOTICE: If more than one gas unit heater is to be 
served by the same piping arrangement, the total 
cubic feet per hour input and length of pipe must 
be considered.

NOTICE: If the gas unit heater is to be fi red with LP 
gas, refer to Table 3 and/or consult the local LP gas 
dealer for pipe size information.

NOTICE: HEATER INSTALLATION FOR USE WITH 
PROPANE (BOTTLED) GAS MUST BE MADE BY A 
QUALIFIED L.P. GAS DEALER OR INSTALLER. HE 
WILL INSURE THAT PROPER JOINT COMPOUNDS 
ARE USED FOR MAKING PIPE CONNECTIONS; 
THAT AIR IS PURGED FROM LINES; THAT A 
THOROUGH TEST IS MADE FOR LEAKS BEFORE 
OPERATING HEATER; AND THAT IT IS PROPERLY 
CONNECTED TO PROPANE GAS SUPPLY SYSTEM.

Before any connection is made to an existing line             
supplying other gas appliances, contact the local gas 
company to make certain that the existing line is of 
adequate size to handle the combined load.

PIPE SIZING

To provide adequate gas pressure at the gas unit           
heater, size the gas piping as follows:
1.  Find the cu ft/hr by using the following formula:

                         Input Btu/Hr.
 

Cu ft/hr =

       1000

                         

2.  Refer to Table 3. Match length of pipe in feet with           

appropriate “Gas Input - Cu Ft/Hr” 

fi

 gure. This 

fi

 gure 

can then be matched to the pipe size at the left of 
the table.

Example: It is determined that a 67 foot (20.4m) run of 
gas pipe is required to connect a 200 MBTU gas unit 
heater to a 1,000 Btu/cu. ft (0.29 kW) natural gas supply.

200,000 Btu/hr
1,000 Btu/cu ft    

= 200 Cu ft/hr

Using Table 3, a 1 inch pipe is needed.

NOTICE: See General Safety Information section for  
English/SI (metric) unit conversion factors.

Summary of Contents for QVSF 100

Page 1: ...aks or loose fasteners may occur It is the installer s responsibility to inspect and correct any problems that may be found RECEIVING INSTRUCTIONS Inspect shipment immediately when received to determi...

Page 2: ...ardous situation which if not avoided may result in minor injury or property damage NOTICE Used to notify of special instructions on installation operation or maintenance which are important to equipm...

Page 3: ...in accordance with local codes or in absence of local codes with the latest edition of ANSI Standard Z223 1 N F P A No 54 National Fuel Gas Code All of the ANSI and NFPA Standards referred to in thes...

Page 4: ...C Hanging Distance Width 14 3 4 17 1 2 17 1 2 20 1 4 23 25 3 4 28 1 2 34 39 1 2 45 375 445 445 514 584 654 724 864 1003 1143 D Discharge Opening Width 15 3 8 18 1 8 18 1 8 20 7 8 23 5 8 26 3 8 29 1 8...

Page 5: ...e to the enforcing authorities PUBLIC GARAGES In repair garages unit heaters must be at least 8 feet 2 4m above the floor Refer to the latest edition of NFPA No 88B Repair Garages In parking structure...

Page 6: ...es 635mm is required The distance between the flue collector and any combustible must be no less than 6 inches 152mm Also see COMBUSTION AIR and EXHAUST VENTING sections NOTICE Increasing the clearanc...

Page 7: ...S Multiply the Cu Ft Hr value by 0 633 then use the table 4 Refer to the metric conversion factors listed in General Safety section for more SI unit measurements conversions To avoid equipment damage...

Page 8: ...14 in W C 3 5 kPa All piping should be sized in accordance with the latest edition of ANSI Standard Z223 1 National Fuel Gas Code in Canada according to CAN CGA B149 See Tables 1 and 3 for correct gas...

Page 9: ...ndard units are shipped for use on 115 volt 60 hertz single phase electric power The motor nameplate and electrical rating on the transformer should be checked before energizing the unit heater electr...

Page 10: ...10 Figure 6...

Page 11: ...11 Figure 7...

Page 12: ...12 Figure 8...

Page 13: ...13 FIGURE 9...

Page 14: ...ertical combustion air pipes should be piped as depicted in Figure 10 7 The equivalent length of the vent system must not be less than 5 feet and must not exceed 50 feet 15 2m Equivalent length equals...

Page 15: ...f the vent system that passes through a combustible material must be properly insulated Figure 10 Vertical Intake Vent Installation NOTICE Increasing the clearance distances may be necessary if there...

Page 16: ...16 Figure 10A Horizontal Intake Vent Locations Figure 11 Vertical Vent Installation Figure 11A Horizontal Vent Installation...

Page 17: ...t operates the vent and ignition systems to control the temperature of the space being heated NOTICE The thermostat must be mounted on a vertical vibration free surface free from air currents and in a...

Page 18: ...TO UNIT WIRING DIAGRAM 8A MAIN GAS VALVE HONEYWELL 8B MAIN GAS VALVE WHITE RODGERS 9 HONEYWELL IGNITOR 10 HONEYWELL PILOT BURNER 12 FAN TIME DELAY SWITCH 13 HI LIMIT LOCATED ON REAR HEADER PLATE OF H...

Page 19: ...of 2000 ft 610m or less SPECIAL ORIFICES ARE REQUIRED FOR INSTALLATIONS ABOVE 2 000 FT 610M When installed in Canada any references to deration at altitudes in excess of 2000 feet 610m are to be igno...

Page 20: ...ical power to the gas unit heater 3 To clean or replace the main burners remove the bottom panel and compress the spring by moving the burner toward the manifold Slide the opposite end of the burner d...

Page 21: ...URE SWITCH POWER VENT ASSY POWER VENT MOTOR FAN MOTOR GAS SUPPLY INLET AIR INLET FAN GUARD GAS VALVE RETAINER SPRING AIR SHUTTERS PILOT ASSY MANIFOLD Figure 15 Internal Furnace Assembly MAIN BURNERS F...

Page 22: ...efer to Installation 7 Refer to Installation 1 Open all manual gas valves 2 Replace fuse or turn on power supply 3 Turn up thermostat 4 Check limit switch with continuity tester If open replace limit...

Page 23: ...Do not ream 6 Refer to Operation 7 Check thermocouple connection and replace if defective 8 Eliminate drafts Refer to Installation 9 Inspect and correct all wiring 10 Inspect and correct ignition syst...

Page 24: ...for short such as staples piercing thermostat wiring and correct Replace gas valve Refer to Operation 1 Be sure fan switch heater terminals are connected per diagrams 1 Refer to Operation 2 Check moto...

Page 25: ...lve if not replace S8600 Igniter 1 Lengthen vertical run of flue pipe see venting 2 Burner orifice may be too large verify replace if req d 3 Increase air flow check fan size Check for proper voltage...

Page 26: ...no adapter required 300 400 units 6 dia flue outlet Increaser required To be supplied by manufacturer 26 REF NO DESCRIPTION 1 Blower Housing Assembly 2 Speed Nut 3 Motor 4 Washer Plain 5 Plate Adapter...

Page 27: ...en instructions or has been altered or modified in any way by any unauthorized person b to any expenses including labor or material incurred during removal or reinstallation of the Product c to any da...

Page 28: ...nless you fully understand the controls GAS EQUIPMENT START UP GENERAL With power and gas off Make certain all packing has been removed Tighten all electrical terminals and connections Check damper li...

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