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17

OPERATION

 Never operate the unit beyond the 

specifi ed limits or severe damage to and or premature 
failure of the unit will result!

EXPLANATION OF CONTROLS (see Figure 12)

1.   Each Separated Combustion Unit Heater comes 

equipped with a power vent system that consists of a 
power venter motor and blower, pressure switch and 
sealed 

fl

 ue collector.

 The addition of external draft hoods 

or power venters is not permitted. Addition of such 
devices may cause severe unit malfunction or 
failure!

2.   The power venter motor is energized by the room 

thermostat when a demand for heat is sensed. The 
pressure switch measures the pressure differential 
between the air inlet and exhaust vent systems. If 
the differential is correct the indirect spark ignition 
system is energized.

 Under no conditions is the unit 

to be fi red if the power venter is not operable or 
severe personal injury or death may occur! 

                    

3.   The indirect spark ignition system consists of an 

ignition module, a dual combination valve, and a 
spark-ignited pilot burner. When the pressure switch is 
closed, the pilot valve opens as a spark is generated 
to light the pilot. When the 

fl

 ame is sensed by the 

flame sensing circuit the spark ceases and the 
main gas valve is opened to supply gas to the main 
burners. Once the thermostat has been satisfied, 
the vent system and gas valve are simultaneously 
deenergized stopping all gas 

fl

 ow to the unit.

4.    The limit switch  interrupts the 

fl

 ow of electric current 

to the main gas valve if the unit heater becomes 
overheated.

5.    The fan switch delays the operation of the fan for 60  

to 90 seconds once the thermostat is closed and 
continues fan operation for 60 to 90 seconds after 
the thermostat opens.

NOTICE: The start-up fan delay must not exceed 90 
seconds from a cold start.

6.    The wall thermostat, supplied optionally, is a 

temperature sensitive switch that operates the vent 
and ignition systems to control the temperature of 
the space being heated.

NOTICE: The thermostat must be mounted on a 
vertical, vibration-free surface free from air currents 
and in accordance with the furnished instructions.

INITIAL LIGHTING

1.    Open the manual gas valve, in the gas supply line to 

the unit heater. Loosen the union in the gas supply 
line to purge it of air. Tighten the union and check for 
leaks.

 Check all pipe joints for leakage 

using a soap solution or other approved method.  
Never use an open fl ame or severe personal injury 
or death may occur.

 Before attempting to light or 

relight pilot, wait 5 minutes to allow gas which 
may have accumulated in the burner compartment 
to escape.

2.    Turn on the electrical power. The unit heater should 

now be under the control of the thermostat. Set the 
thermostat to its highest setting, the power venter 
motor should start and burner ignition occur. Allow 
the unit heater to operate until the fan starts then 
set the thermostat to its lowest setting. The burners 
and power venter motor should stop operating 
immediately while the fan continues to operate until 
the fan time delay times out, shutting it off. Reset the 
thermostat to the desired operational setting.

CHECKING UNIT HEATER RATE

 Never overfi re the unit heater, as this 

may cause unsatisfactory operation or shorten the 
life of the heater.

Gas appliances are rated based on sea level operation 
with no adjustment required at elevations up to 2000 feet. 
At elevations above 2000 feet, input ratings should be 
reduced by 4

%

 for each 1000 feet above sea level. Check 

the input rate as follows:
1.    Turn off all other gas appliances that utilize the same 

gas meter as the unit heater.

2.    Let the unit heater run for 15 minutes.
3.    Using the gas meter, clock the time that it takes to 

burn 1 cubic foot of gas.

4.    Insert the time, in seconds, into the formula below.

RATE 

in

 = HEATING VALUE(BTU/FT

3

)(3600S/HR)

Time (s/ft

3

)

EXAMPLE:  If:  heating value  = 1000 BTU/ft

3

                     time/ft

3

      = 18 s/ft

3

RATE 

in

 = (1000 BTU/ft

3

) (3600 s/hr)

18 s/ft

3

RATE 

in

 = 200,000 BTU/hr

Summary of Contents for QVSF 100

Page 1: ...aks or loose fasteners may occur It is the installer s responsibility to inspect and correct any problems that may be found RECEIVING INSTRUCTIONS Inspect shipment immediately when received to determi...

Page 2: ...ardous situation which if not avoided may result in minor injury or property damage NOTICE Used to notify of special instructions on installation operation or maintenance which are important to equipm...

Page 3: ...in accordance with local codes or in absence of local codes with the latest edition of ANSI Standard Z223 1 N F P A No 54 National Fuel Gas Code All of the ANSI and NFPA Standards referred to in thes...

Page 4: ...C Hanging Distance Width 14 3 4 17 1 2 17 1 2 20 1 4 23 25 3 4 28 1 2 34 39 1 2 45 375 445 445 514 584 654 724 864 1003 1143 D Discharge Opening Width 15 3 8 18 1 8 18 1 8 20 7 8 23 5 8 26 3 8 29 1 8...

Page 5: ...e to the enforcing authorities PUBLIC GARAGES In repair garages unit heaters must be at least 8 feet 2 4m above the floor Refer to the latest edition of NFPA No 88B Repair Garages In parking structure...

Page 6: ...es 635mm is required The distance between the flue collector and any combustible must be no less than 6 inches 152mm Also see COMBUSTION AIR and EXHAUST VENTING sections NOTICE Increasing the clearanc...

Page 7: ...S Multiply the Cu Ft Hr value by 0 633 then use the table 4 Refer to the metric conversion factors listed in General Safety section for more SI unit measurements conversions To avoid equipment damage...

Page 8: ...14 in W C 3 5 kPa All piping should be sized in accordance with the latest edition of ANSI Standard Z223 1 National Fuel Gas Code in Canada according to CAN CGA B149 See Tables 1 and 3 for correct gas...

Page 9: ...ndard units are shipped for use on 115 volt 60 hertz single phase electric power The motor nameplate and electrical rating on the transformer should be checked before energizing the unit heater electr...

Page 10: ...10 Figure 6...

Page 11: ...11 Figure 7...

Page 12: ...12 Figure 8...

Page 13: ...13 FIGURE 9...

Page 14: ...ertical combustion air pipes should be piped as depicted in Figure 10 7 The equivalent length of the vent system must not be less than 5 feet and must not exceed 50 feet 15 2m Equivalent length equals...

Page 15: ...f the vent system that passes through a combustible material must be properly insulated Figure 10 Vertical Intake Vent Installation NOTICE Increasing the clearance distances may be necessary if there...

Page 16: ...16 Figure 10A Horizontal Intake Vent Locations Figure 11 Vertical Vent Installation Figure 11A Horizontal Vent Installation...

Page 17: ...t operates the vent and ignition systems to control the temperature of the space being heated NOTICE The thermostat must be mounted on a vertical vibration free surface free from air currents and in a...

Page 18: ...TO UNIT WIRING DIAGRAM 8A MAIN GAS VALVE HONEYWELL 8B MAIN GAS VALVE WHITE RODGERS 9 HONEYWELL IGNITOR 10 HONEYWELL PILOT BURNER 12 FAN TIME DELAY SWITCH 13 HI LIMIT LOCATED ON REAR HEADER PLATE OF H...

Page 19: ...of 2000 ft 610m or less SPECIAL ORIFICES ARE REQUIRED FOR INSTALLATIONS ABOVE 2 000 FT 610M When installed in Canada any references to deration at altitudes in excess of 2000 feet 610m are to be igno...

Page 20: ...ical power to the gas unit heater 3 To clean or replace the main burners remove the bottom panel and compress the spring by moving the burner toward the manifold Slide the opposite end of the burner d...

Page 21: ...URE SWITCH POWER VENT ASSY POWER VENT MOTOR FAN MOTOR GAS SUPPLY INLET AIR INLET FAN GUARD GAS VALVE RETAINER SPRING AIR SHUTTERS PILOT ASSY MANIFOLD Figure 15 Internal Furnace Assembly MAIN BURNERS F...

Page 22: ...efer to Installation 7 Refer to Installation 1 Open all manual gas valves 2 Replace fuse or turn on power supply 3 Turn up thermostat 4 Check limit switch with continuity tester If open replace limit...

Page 23: ...Do not ream 6 Refer to Operation 7 Check thermocouple connection and replace if defective 8 Eliminate drafts Refer to Installation 9 Inspect and correct all wiring 10 Inspect and correct ignition syst...

Page 24: ...for short such as staples piercing thermostat wiring and correct Replace gas valve Refer to Operation 1 Be sure fan switch heater terminals are connected per diagrams 1 Refer to Operation 2 Check moto...

Page 25: ...lve if not replace S8600 Igniter 1 Lengthen vertical run of flue pipe see venting 2 Burner orifice may be too large verify replace if req d 3 Increase air flow check fan size Check for proper voltage...

Page 26: ...no adapter required 300 400 units 6 dia flue outlet Increaser required To be supplied by manufacturer 26 REF NO DESCRIPTION 1 Blower Housing Assembly 2 Speed Nut 3 Motor 4 Washer Plain 5 Plate Adapter...

Page 27: ...en instructions or has been altered or modified in any way by any unauthorized person b to any expenses including labor or material incurred during removal or reinstallation of the Product c to any da...

Page 28: ...nless you fully understand the controls GAS EQUIPMENT START UP GENERAL With power and gas off Make certain all packing has been removed Tighten all electrical terminals and connections Check damper li...

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