background image

Sterling Power Products

Copyright 

4

2

Using the Instruction Manual

This manual must be read throughout before installing 
this electronic device. Do not lose these instructions - 
keep them safe. The most up to date instructions can 
be found on the Sterling Power website. Please refer to 
the latest instruction manual before contacting Sterling. 
At Sterling, we endeavour to include all of the product 
information that we can think of into the manual.  

Installation of the electronic device must be carried out 
by  a  qualified  and  trained  personnel  only.  The 
personnel  must  be  familiar  with  the  locally  accepted 
guidelines and safety measures. 

Sterling Power’s warranty statement

A comprehensive warranty statement is provide at the 
back  of  the  instruction  manual.  A  comprehensive 
warranty  statement  can  also  be  found  on  sterling-
power.com.

Copyright and plagiarism
 

Copyright © 2015 Sterling Power. All rights reserved.
Reproduction, transfer, distribution or storage of part or 
all of the contents of this document is strictly prohibited. 
If you wish to use all of this document, or excerpts from 
it, Sterling Power must be contacted. 

Liability

Sterling Power can not accept liability for:

Ÿ

consequential damage due to use of this device

Ÿ

possible  errors  in  the  manuals  and  the  results 

thereof

Device modification

Please do not modify the device unless you have been 
instructed to do so by Sterling Power, directly. Product 
modification shall be done at Sterling, when needed. 
Warranty shall be voided if personal attempts are made 
to modify the device, without Sterling’s approval. 

Use the battery to battery charger only:

Ÿ

For DC to DC conversion.

Ÿ

For DC current limiting.

Ÿ

With fuses protecting the DC cables.

Ÿ

In a well ventilated, dry, dust-free and condensation 

free environment. 

Ÿ

When instruction manual has been read through.

 

 

Safety Symbols

Ÿ

Example - WARNING. Never use the device in 

situations  where  there  is  danger  of  gas  /  dust 
EXPLOSION or potentially flammable products. 

General maintenance and repair

The device must be switched off during maintenance. It 
must also be protected against unexpected switching 
off. Remove battery connections and ensure unit is off. 
If repair is required, only use original parts. 

General safety and installation precautions

Ÿ

Install  device  in  well  ventilated  space.  Do  not 

expose  device  to:  Rain,  snow,  spray,  moisture, 
pollution,  condensation.  Do  not  cover  or  obstruct 
ventilation openings.

Ÿ

Device  connects  to  common  negative.  Common 

negative must be earthed. 

Ÿ

In case of fire use a fire extinguisher.

Ÿ

Ensure  reverse  polarity  and  short  circuiting  is 

avoided - to prevent damage to battery.

Ÿ

Protect DC wires with the appropriate sized fuse.

Ÿ

Check cabling annually- fix where needed.

Ÿ

Avoid contact with device with damp hands.

Ÿ

Ensure  the  device  is  adequately  and  securely 

mounted to prevent the unit from displacement.

Ÿ

Use a professional to install device. 

Battery safety

Excessive charge or discharge and high voltages can 
cause serious damage to batteries. Never exceed the 
recommended  limits.  If  battery  acid  contacts  skin  or 
clothing, wash immediately with soap and water. If acid 
enters  the  eye(s),  immediately  flood  the  eye(s)  with 
running  cold  water  for  20  minutes  and  seek  medical 
attention. 

Give extra care to not drop metal tools or jewellery on to 
the battery terminals as short circuiting can take place.
Refrain  from  charging  battery  up  to  4  hours  prior  of 
installation to avoid the formation of explosive gases.

Never smoke / generate a spark around batteries. 

         CAUTION
         WARNING

          
         EXPLOSION

 Legal and Safety

3

Summary of Contents for BB1230

Page 1: ...e Float In Unit Out Rem Batt V 12 2 Temp Menu Change Volts Select Audible alarm on off hold 3 sec On Off hold 3 sec Fault Absorption Cond Optional Remote Instructions inside technology 4 DU L R A A T...

Page 2: ...ustomise Operational Voltages Detailed Installation guide Page 8 Remote Control Operations Page 13 Operational m odes 1 2 3 Comprehensive breakdow n of remote functions Installation diagram Fault Find...

Page 3: ...rrent limiting With fuses protecting the DC cables In a well ventilated dry dust free and condensation free environment When instruction manual has been read through Safety Symbols Example WARNING Nev...

Page 4: ...tage if on solid it is high output voltage if flashing it is high input voltage 10 11 13 8 9 7 6 5 4 3 12 14 15 16 17 18 23 24 19 21 17 High temp trip if flashing then high unit temperature trip 18 No...

Page 5: ...required Models BB1260 BB122470 BB123670 BB124870 BB242435 BB241235 Models BB1230 Front Panel II 8 2 3 4 7 10 11 12 13 9 5 14 5 3 4 BB122470 BB123670 BB124870 BB1260 BB242435 BB241235 4 60 73 00 4 60...

Page 6: ...signal the BBC shall start charging again Use BMS 2 if your BMS trips to a ve voltage 2V 17V then use BMS 2 This shall result in the BBC turning off when this voltage is received Once the BMS removes...

Page 7: ...2 seconds to confirm 2 x 3 sets of green LEDs shall flash to confirm Press Length s Action 0 1 Change to status fault display back to Voltage display mode 5 10 Toggles between 1 2 and 1 1 full power...

Page 8: ...24V then the unit will simply start charging If the voltage drops below 13 0V the unit shall turn off With a caveat read on However if the input voltage has exceeded 13 2V 2x for 24V for 5 seconds the...

Page 9: ...old both buttons for 30 seconds and let go The LED columns shall alternatively flash To confirm factory default press BOTH buttons again for 2 seconds Once confirmed 3 green LEDs on both columns shall...

Page 10: ...auto regen timer starts to count If the voltage does not rise above 13 2V the timer will not reset and the unit will switch off however as soon as the voltage rises above 13 2V the auto regen timer w...

Page 11: ...red custom values make a note Boost bulk absorption V ________ Conditioning V ________ Float V ________ AbsorptionTime Factor 0 18 ________ Absorption Minimum 0 960 minutes ________ Absorption Maximum...

Page 12: ...ck mode constant voltage full current accessibility Stage 4 Backlash voltage If charger power exceeded and battery discharge unit resets to stage 1 Stage 5 Time Depending on battery size type state of...

Page 13: ...e display shall read loc on number you have stored To remove loc return to loc and re enter the number Press select button and the display should read loc off green back light Please make a note of th...

Page 14: ...ltage is 0 13V starter battery voltage then alternator may have failed Or requires increase rpm of engine possible belt slip Is your output voltage slightly higher or lower than expected even with no...

Page 15: ...does not apply for shipping organised by yourself Please do not throw out any shipping or packaging materials All returns for any reason will require a proof of purchase with the purchase date The pr...

Reviews: