XCHARGE C6AM Series Installation And Operation Manual Download Page 1

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C6AM SERIES

DC Electric Vehicle

Charging Station

Installation and Operation

Manual

ENGLISH

Summary of Contents for C6AM Series

Page 1: ...C6AM SERIES DC Electric Vehicle Charging Station Installation and Operation Manual Copyright C6AM User Manual Version 1 2 2 ENGLISH...

Page 2: ...ights to this document the information and topics contained in it This also applies to any possible claims to copyrights or patents Forwarding and or duplicating this document without the expressed pe...

Page 3: ...rtant safety instructions 2 1 5 important signs 3 2 Product description 5 2 1 System overview 5 2 2 Charging plug system 7 3 Technical Data 8 3 1 Nameplate 8 3 2 Electrical data 8 3 3 Mechanical Data...

Page 4: ...5 1 Packaging 19 4 5 2 Unpacking 20 4 6 Positioning and wiring 20 4 7 Verification of measurement values 24 5 Commissioning and operation 25 5 1 Power up 25 5 2 Display and usage 25 5 2 1 Home page 2...

Page 5: ...bo 1 and CHAdeMO connector or two CCS Combo 1 connectors When any loss or damage occurs due to improper use or unauthorized modification of the product XCHARGE shall not be liable for the product the...

Page 6: ...use the charging station within the parameters range addressed in the specifications section 4 Donotuse the charging stationwithnon charging purpose or othersnon supporting CCSor CHAdeMO charging sta...

Page 7: ...re also used on the nameplate of C6AM Warning Signs Description Grounding Connect to a grounding terminal General Warning Sign identify a hazard which could result in damage to the operator machinery...

Page 8: ...ective cords or wires replaced immediately by a qualified service person WARNING DO NOT USE THIS EQUIPMENT IF DAMAGED WARNING This equipment is intended only for charging vehicles not requiring ventil...

Page 9: ...1 System Overview e a f b c g d h Figure 2 1 1 a HD Touch screen with 22 5 cm diameter HMI e LED Indicator b Emergency button f Charging plug c Control panel with RFID Credit card reader g Cable holde...

Page 10: ...otes All the double plug versions intelligently distribute power between the two charging ports the whole output power of charger is distributed over two plugs evenly half or by one plug at the proper...

Page 11: ...Copyright C6AM User Manual Version 1 2 2 9 2 2 Charging PlugSystem CHAdeMO CCS Combo 1 Figure 2 2 Structure of charging plug CHAdeMO and CCS Combo 1...

Page 12: ...includes Product type and serialnumber Input power and wiring DC rated output voltage current and power Manufacturing date 3 2 Electrical Data Input Input voltage range 3 phase 208 VAC 10 60 Hz 3 phas...

Page 13: ...nnection standard SAE J1772 UL2251 Combo1 CHAdeMO 1 0 DC cable length 3 5 5 7 meters DC plug type COMBO 1 CHAdeMO RFID system ISO 14443 A B ISO 15693 ISO18092 ECMA 340 Table 3 2 1 3 3 Mechanical Data...

Page 14: ...el 65 dB in rated output power Atmospheric Pressure 79KPa 106KPa Altitude 2000 m max Network GSM WCDMA LTE LAN Table 3 4 1 3 5 Technical Standards The C6AM products were already approved by T V Rheinl...

Page 15: ...it diagram Figure 3 6 1 Electrical connection diagram Figure 3 6 2 Fans control diagram Notes The diagram was already approved by T V Rheinland according to Standard EN 61851 23 For different types of...

Page 16: ...Copyright C6AM User Manual Version 1 2 2 14 3 7 Function Structure ofC6AM The Figure 3 7 1 below introduces the structure of C6AM from basic to sophisticated functions Figure 3 7 1...

Page 17: ...Copyright C6AM User Manual Version 1 2 2 15 3 8 C6AM Output Power vs Temperature Curve Figure 3 8 3 9 C6AM Power Curve Type Power curve U I C6AM 150kW 480 V...

Page 18: ...Copyright C6AM User Manual Version 1 2 2 16 C6AM 60Kw 208V C6AM 95kw 208V Table 3 8 1...

Page 19: ...rger and delivery to final installation location 4 1 Required Space for Placing andMaintaining The space that C6AM needs is calculated as follows Vertical view 740 mm x 615mm Front and backside 0 8 me...

Page 20: ...ble to withstand four times the load 4 3 Construct Foundation 4 3 1 Concrete Foundation The C6AM charging station can be built on a concrete foundation The flat surface of foundation should not be lar...

Page 21: ...n location Whenthe cablesaredirectly buried the depthofburying shallnotbe lessthan 0 8m because of thefrost proof When plastic pipes are used for power distribution flame retardant type and wall thick...

Page 22: ...anual Version 1 2 2 20 Upper side to be connected to the bottom of charger 4 x M12 bolts and 4 x M12 weld nuts provided by XCHARGE Bottom side to be fixed onto the ground 4 x M12 expansion bolts Figur...

Page 23: ...power supply Power Rated voltage Rated current Frequency 2 power modules 480V 10 AC 90A 60Hz 4 power modules 480V 10 AC 180A 60Hz 5 power modules 480V 10 AC 225A 60Hz 5power modules 208V 10 AC 330A 60...

Page 24: ...mm2 52 60mm 3P 225A 5 Power modules 208V 3x185mm2 2x95 mm2 52 60mm 3P 330A Table 4 4 2 4 5 Packaging andUnpacking 4 5 1 Packaging Material Sizing Comments Shrink wrap 1 pack Prevent scratch Foam plas...

Page 25: ...e inner shrinkwrap WARNING risk of suffocation Children are not allowed to play with plastic wrap and shrink wrap Figure 4 5 2 4 6 Positioning and Wiring CAUTION Material damage due to improper handli...

Page 26: ...ed holes on the top Note Only 60kW and 120kW C6AM are only to be transported by crane for a short distance for example from floor to Foundation For 150kW because of the weight a forklift is suggested...

Page 27: ...the front door and removing the cover connect the 3 phase cables L1 L2 L3 and the neutral conductor N as well as the PE protective conductor to the busbar Then check the connection carefully Tighten...

Page 28: ...tallation Any other RJ45 converter in the charger could be installed by customer if needed In case that the station connects with backend through SIM card the SIM card slot shown in Figure 4 6 4 can b...

Page 29: ...on connection terminal Resistance 1000m in TN S system variable according local law standards and different earthing system Table 4 7 1 Measurement in 208Vac Measurement points on live side Unit Nomin...

Page 30: ...been properly applied then the charging station can be powered up by turning on the main switch which is located on the bottom left behind the front door Once the charger has been powered on the charg...

Page 31: ...e button right arrow button NFC card reader Figure 5 2 2 Control panel WARNING Danger of life through wrong installation Extension cablesare not permittedaccordingto IEC61851 1 If anextension cable or...

Page 32: ...op initiated byuser Language button press question mark in the bottom right corner just available for touchscreen andthenthedifferent languagescanbe selectedshownbelowinFigure 5 3 3 Figure 5 3 3 Setti...

Page 33: ...n 1 2 2 31 2 Authentication passed waiting for the official charging process 2 Authentication passed waiting for the official charging process 3 Charging process 3 Charging process 4 The bill after ch...

Page 34: ...arging process Figure 5 3 4 Screenshot of UI 5 4 Indicator Lights Above the respective cable suspension is a widely visible LED indicator which shows different statuses of the charging station Lights...

Page 35: ...ance as soon as possible Error Code Meaning First Aid checking Responsibility A0101 Charger communication failed Communication between A8 and DCB failed Check hardware connection between A8 and DCB EV...

Page 36: ...r module EVSE 1025 Insulation check failure Please contact XCHARGE EVSE 1080 Power module check failure Please contact XCHARGE EVSE 10A0 SPD warning Check SPD status EVSE 10B0 PE warning Check PE conn...

Page 37: ...exceeds power module rating Check EV EVSE 4026 Electromagnetic lock locking failure Please contact XCHARGE EVSE 4027 Electromagnetic lock unlocking operation failed Please contact XCHARGE EVSE 4028 E...

Page 38: ...doing maintenance Make sure to put the charging plug back on the right side of the plug holder after charging and ensure that the charging cable is naturally drooping Regularly check the charging sta...

Page 39: ...ti dust Net Replacement Inordertochange theanti dust netin10min quick changemethodisapplied Afteropeningthe frontdoor and lifting the lock bar the coverwill open then wash air dry the net installthe a...

Page 40: ...USA XCHARGE Energy USA Inc 326 North LBJ Drive Suite 173 San Marcos Texas United States of America Tel 86 010 57215988 Email b XCHARGE com China Beijing XCHARGE Technology Co Ltd 12 Shuangyang Road Da...

Page 41: ...ions Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense MODIFICATION Any c...

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