Stephill SSDP30 Handbook Download Page 21

 

 

Issue 4                                                                                                                      

19 

Fuel solenoid not   Does the Fuel solenoid energises when the starter motor turns over. 
operating 

Check Emergency stop. 

 

Check the fuses. 

 

Check battery voltage is above 12.5V. 

 

Check for loose wires on the solenoid, relays, fuses, module terminals, plug and socket. 

 

Check -VE supply. 

 

Check +VE on Fuel solenoid & trace back to battery via relay. 

 

Check +VE on Fuel solenoid & trace back to module via relay, plug & socket. 

 
12 SPARES 
12.1 Perkins consumable spares  

Owing to the amount of times Perkins amends the parts they fit to each engine we will require the full engine 
build list and serial number. The build list number is generally two letters followed by five numbers with the 
serial number usually beginning with a J, N or a U followed by six numbers and a final letter. E.g.: 
AA12345U123456X. 
Usually the part numbers are on the filters or in the case of air filters on the air cleaner cover. 
We have implemented writing the part numbers to the test sheet should the numbers become illegible in 
which case quote the Stephill Generators serial number.   

 

 

12.2 SSDP33-70 Spares

 

 

Description 

P30/33 

1103A-

33G 

P36A 

1103C-

33TG1 

P50 

1103A-

33TG1 

P70  

1104C-

44NA 

P70A 

1104D-

44TG3 

Perkins Engine  

011-0018 

011-0019 

011-0007 

011-0020 

011-0035 

Meccalte ECP Alternator 

018-0043 

018-0043 

018-0059 

018-0059 

018-0059 

Reactive silencer MK1 (1

st

Silencer) 

016-0133 

016-0133 

016-0175 

016-0175 

016-0175 

Absorption Silencer MK1 (With tail pipe)  

016-0135 

016-0135 

016-0176 

016-0176 

016-0176 

U Pipe ( with above) 

016-0136 

016-0136 

016-0177 

016-0177 

016-0177 

Reactive Silencer MK2 (No U pipe) 

016-0269 

016-0269 

016-0315 

016-0315 

016-0315 

Absorption Silencer MK2 (With tail pipe) 

016-0270 

016-0270 

016-0316 

016-0316 

016-0315 

Manifold flex pipe 

016-0145 

016-0145 

016-0178 

016-0178 

016-0218 

Rain cap  

016-1054 

016-1054 

016-1069 

016-1069 

016-1069 

Transit mount Qty 4 

027-0050 

027-0050 

027-0050

 

027-0050 

027-0050 

 
12.3 

General spares  

Part Number 

Description 

Qty 

045-0004 

Key FT105 

048-0008 

Fuel cap 

016-0148 

Polycarbonate door (Does not include steel door) 

023-1047 

Exhaust bandage 

3M 

016-1052 

Temperature sender 

045-0063 

Deep sea 6110 

016-1081 

Handle slam lock (Canopy door) 

024-1001 

Control panel slam lock ( Control panel and Hard wire door) 

            2 

023-1027 

Hinge Black 76mm (Canopy door) 

023-1021 

Housing radiator lock 

023-1020 

Insert slot 2 x 4 radiator lock 

023-1019 

Cam 28mm radiator lock 

023-1023 

Door seal 

023-1025 

Radiator flap seal 

0.5 

014-1000 

Door hinge M5 (Control panel door) 

016-1051 

Liquid level sensor (Radiator) 

014-1007 

Packard mating kit (Liquid level sensor) 

016-1050 

Emergency stop pan (Housing only) 

045-0018 

Emergency stop button 

045-0024 

Push button and mounting collar Blue 

045-0032 

Auxiliary contact block N/C 

056-0002 

1 Pole 30Amp relay 

Summary of Contents for SSDP30

Page 1: ...stephill generators co uk Web Web www stephill generators co uk Northants NN8 6AG DO NOT OPERATE THE GENERATOR BEFORE READING THIS MANUAL AND ENGINE MANUFACTURER S OWNER S MANUAL AND WARNINGS THIS ST...

Page 2: ...PERATION 10 7 1 Starting the engine 10 7 2 Stopping the engine 10 7 3 Stop Reset mode 10 11 7 4 Manual mode 11 7 4 1 Starting sequence 11 7 4 2 Stopping sequence 11 7 5 Automatic mode 11 7 5 1 Waiting...

Page 3: ...run are based on these figures 2 GENERAL SAFETY 2 1 Warning signs Warnings shown on the machine should be observed at all times The warning signs should be checked for legibility and any that have be...

Page 4: ...orms of contact are irritant and therefore should also be avoided If skin contact is made wash with soap and water 4 3 Bunded tank This generator is fitted with a secondary containment system Bunded t...

Page 5: ...generator unless all guards are in place There is a risk of burns or serious mechanical injury 5 OPERATING INSTRUCTIONS 5 1 Pre start checks Before starting the generator please read the engine owners...

Page 6: ...e possibility of an automatic or manual reset selectable by a microswitch and to protect the settings by its sealable transparent front cover 1 Current tripping setting potentiometer 2 Tripping time s...

Page 7: ...es and hoses should be checked to ensure that they are un perished following extended periods of storage The generator should be stored in a clean dry area ideally having a reasonable constant ambient...

Page 8: ...e responds to the Start button to start the generator and run it off load Auto Mode This button places the module into its Auto Mode This mode allows the module to control the function of the generato...

Page 9: ...strumentation page the instruments displayed are automatically subject to the setting of the LCD Scroll Timer The screenshot below shows the factory settings for the timers taken from the DSE Configur...

Page 10: ...Alarm on the module Press and hold either of the Menu Navigation buttons to scroll to the alarms page to investigate Press the Stop Reset Mode button to clear the alarm if the alarm does not clear the...

Page 11: ...the Alarm Page The LCD displays multiple alarms such as Coolant Temperature High Emergency Stop and Low Coolant Warning These automatically scroll in the order that they occurred In the event of an a...

Page 12: ...Reset Mode is activated by pressing the Stop Reset Mode button In Stop Reset Mode the module removes the generator from load if necessary before stopping the engine if it is already running If the en...

Page 13: ...either The Stop Reset Mode button is pressed The delayed load outputs are de activated immediately and the set immediately stops The Auto Mode button is pressed The set observes all Auto Mode start re...

Page 14: ...The Cooling Down timer allows the set to run off load and cool sufficiently before being stopped This is particularly important where turbo chargers are fitted to the engine After the Cooling Down tim...

Page 15: ...the expansion module has failed or communications to the expansion module has been lost Fail To Stop The module has detected a condition that indicates that the engine is running when it has been ins...

Page 16: ...load from the generator Once this has occurred the module shuts the generator set down immediately to prevent further damage The alarm must be accepted and cleared and the fault removed to reset the m...

Page 17: ...below the under speed trip alarm setting 8 5 HIGH CURRENT SHUTDOWN The overcurrent alarm combines a simple warning trip level with a fully functioning IDMT curve for thermal protection Alarm is set at...

Page 18: ...ervice engineer after performing the required maintenance The method of reset is by breaking the connection between wires 43 1 which are located at the side of the MCCB Panel must be powered up for re...

Page 19: ...ilable and within configured limits Generator fails to start on receipt of Remote Start signal Check Start Delay timer has timed out Check signal is on Remote Start input Confirm correct configuration...

Page 20: ...n the DC connector plug and socket Check continuity on VE and VE wires to battery Battery not Note you may experience low charge if fan belt is loose charging Check for loose wires on the DC connector...

Page 21: ...59 018 0059 018 0059 Reactive silencer MK1 1 st Silencer 016 0133 016 0133 016 0175 016 0175 016 0175 Absorption Silencer MK1 With tail pipe 016 0135 016 0135 016 0176 016 0176 016 0176 U Pipe with ab...

Page 22: ...nning Ensure battery isolator switch is in the off position when working on generator this will prevent generator from starting 13 1 Engine service Service the engine strictly in accordance with the i...

Page 23: ...use of parts not supplied by STEPHILL GENERATORS LTD Lack of or incorrect maintenance Fair wear and tear misuse negligence accidental damage improper storage incorrect starting warm up run in or shut...

Page 24: ...wn 4mm Black 4mm Grey 6mm Grey 6mm Brown 6mm Black 6mm Grey 6mm Black 6mm Brown 6mm Blue 6mm Green Yellow Hard wire terminals 50A MCB W 27 V 26 U 25 N 28 1 5mm Grey 1 5mm Black 1 5mm Brown 37 34 33 37...

Page 25: ...L1 N E L2 L3 32A MCB 4mm Blue 1 5mm Blue 4mm Brown 4mm Black 1 5mm Grey 4mm Grey 4mm Black 4mm Brown 10mm Grey 10mm Blue 10mm Black 10mm Brown 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 4 3 2 1 28...

Page 26: ...53 38 REMOTE START VE 1 BATTERY VE 2 5mm 1 COOLANT SWITCH 51 1 41 9 41 1 41 B D C 2 BATTERY VE CLOSE TO START REMOTE START VE 1 HARD WIRE DOOR 42 1 VE 2 FUEL A 4 START B 5 EMERGENCY STOP 3 C 7 D 8 CHA...

Page 27: ...3 10 11 27 6 25 22 21 30 17 7 39 40 42 36 41 5 43 14 15 R Golding A 30 06 14 New drawing Date Revision Issue THIRD ANGLE PROJECTION Description Fax Phone Drawing Number Drawn SSDP33 70 Mk2 Exploded vi...

Page 28: ...SSD30 Silencer bracket 21 016 0121 SSD30 Silencer bracket 22 016 0272 SSD30 MK2 Air outlet deflector plate 22 016 0272 SSD30 MK2 Air outlet deflector plate 23 016 0119 SSD30 Radiator plate 23 016 0119...

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