Stephill SSDP30 Handbook Download Page 2

Issue 4 

 

Section 

CONTENTS

                                           

 Page

 

 

1.0 

SPECIFICATION 

2.0 

GENERAL SAFETY                                                        

2.1 

Warning signs 

2.2 

Safety hazards 

3.0 

POTENTIAL HAZARDS 

3.1 

Auxiliary power 

3.2 

Operating environment 

3.3 

Temperature range 

3.4 

Reference relative humidity 

3.5 

Reference barometric pressure 

3.6 

Flammable environment 

3.7 

Saline environment 

4.0 

SAFETY CONSIDERATIONS 

4.1 

General 

4.2 

Fuel 

4.3 

Bunded tank 

4.4 

Lubricating oil 

4.5 

Safe lifting 

4.6 

Earth connection 

4.7 

Fumes 

4.8 

Noise 

4.9 

Battery acid 

4.10 

Fire 

4.11 

Hot parts 

5.0 

OPERATING INSTRUCTIONS 

5.1 

Pre-Start checks 

5.2 

Emergency stop 

5.3 

Three way valve 

5.4 

Fuel lift pump priming 

5.5 

Control panel 

3-4 

5.6 

Variable RCD ELR-3C 

5.7 

Hard wire terminals 

5.8 

Remote start terminals 

5.9 

Long term storage 

6.0 

DEEP SEA 6110 OPERATING INSTRUCTIONS 

6.1 

Controls 

5-7 

6.2 

Viewing the instrument pages 

6.2.1 

Status 

6.2.2 

Generator locked out 

6.2.3 

Engine 

6.2.4 

Generator 

8-9 

6.2.5 

Alarms 

6.2.6 

Event log 

9-10 

7.0 

OPERATION 

10 

7.1 

Starting the engine 

10 

7.2  

Stopping the engine 

10 

7.3 

Stop/Reset mode 

10-11 

7.4 

Manual mode 

11 

7.4.1 

Starting sequence 

11 

7.4.2 

Stopping sequence 

11 

7.5 

Automatic mode 

11 

7.5.1 

Waiting in auto mode 

11 

7.5.2 

Starting sequence 

11-12 

7.5.3 

Stopping sequence 

12 

7.6 

Stop mode 

12 

7.7 

Manual mode 

12 

8.0 

Protections 

12 

8.1 

Alarms 

12 

8.2 

Warning alarms 

12-13 

8.3 

Electrical trip alarms 

13-14 

8.4 

Shutdown alarms 

14-15 

8.5 

High current shutdown 

15 

8.5.1 

Immediate warning 

15 

8.5.2 

IDMT alarm 

15-16 

8.6 

Maintenance alarm 

16 

9.0 

Front panel configuration editor 

16 

9.1.1 

Accessing the front panel editor 

16 

9.1.2 

Entering pin 

16 

9.1.3 

Editing a parameter 

16-17 

9.1.4 

Exiting the front panel configuration editor 

17 

10.0 

Fault finding 6110MKII 

17 

10.1 
11.0 

Alarms 
Fault finding general 

17 
18-19 

12.0 

Spares 

19 

12.1 

Perkins consumable spares 

19 

12.2 

SSDP33-70 Spares 

19 

12.3 

General spares 

19-20 

13.0 

Service and maintenance 

20 

13.1 

Engine service 

20 

13.2 

Light loading 

20 

13.3  

Alternator service 

20 

14.0 

Warranty 

20-21 

 

33-36kVA 400V Wiring DSE 6110MKII 

22 

 

50-67kVA 400V Wiring DSE 6110MKII 

23 

 

Perkins 1100 series DC Wiring DSE 6110MKII 

24 

 

SSDP33-70 MK2 Exploded view 

25 

 

SSDP33-70 Canopy parts list 

26 

Summary of Contents for SSDP30

Page 1: ...stephill generators co uk Web Web www stephill generators co uk Northants NN8 6AG DO NOT OPERATE THE GENERATOR BEFORE READING THIS MANUAL AND ENGINE MANUFACTURER S OWNER S MANUAL AND WARNINGS THIS ST...

Page 2: ...PERATION 10 7 1 Starting the engine 10 7 2 Stopping the engine 10 7 3 Stop Reset mode 10 11 7 4 Manual mode 11 7 4 1 Starting sequence 11 7 4 2 Stopping sequence 11 7 5 Automatic mode 11 7 5 1 Waiting...

Page 3: ...run are based on these figures 2 GENERAL SAFETY 2 1 Warning signs Warnings shown on the machine should be observed at all times The warning signs should be checked for legibility and any that have be...

Page 4: ...orms of contact are irritant and therefore should also be avoided If skin contact is made wash with soap and water 4 3 Bunded tank This generator is fitted with a secondary containment system Bunded t...

Page 5: ...generator unless all guards are in place There is a risk of burns or serious mechanical injury 5 OPERATING INSTRUCTIONS 5 1 Pre start checks Before starting the generator please read the engine owners...

Page 6: ...e possibility of an automatic or manual reset selectable by a microswitch and to protect the settings by its sealable transparent front cover 1 Current tripping setting potentiometer 2 Tripping time s...

Page 7: ...es and hoses should be checked to ensure that they are un perished following extended periods of storage The generator should be stored in a clean dry area ideally having a reasonable constant ambient...

Page 8: ...e responds to the Start button to start the generator and run it off load Auto Mode This button places the module into its Auto Mode This mode allows the module to control the function of the generato...

Page 9: ...strumentation page the instruments displayed are automatically subject to the setting of the LCD Scroll Timer The screenshot below shows the factory settings for the timers taken from the DSE Configur...

Page 10: ...Alarm on the module Press and hold either of the Menu Navigation buttons to scroll to the alarms page to investigate Press the Stop Reset Mode button to clear the alarm if the alarm does not clear the...

Page 11: ...the Alarm Page The LCD displays multiple alarms such as Coolant Temperature High Emergency Stop and Low Coolant Warning These automatically scroll in the order that they occurred In the event of an a...

Page 12: ...Reset Mode is activated by pressing the Stop Reset Mode button In Stop Reset Mode the module removes the generator from load if necessary before stopping the engine if it is already running If the en...

Page 13: ...either The Stop Reset Mode button is pressed The delayed load outputs are de activated immediately and the set immediately stops The Auto Mode button is pressed The set observes all Auto Mode start re...

Page 14: ...The Cooling Down timer allows the set to run off load and cool sufficiently before being stopped This is particularly important where turbo chargers are fitted to the engine After the Cooling Down tim...

Page 15: ...the expansion module has failed or communications to the expansion module has been lost Fail To Stop The module has detected a condition that indicates that the engine is running when it has been ins...

Page 16: ...load from the generator Once this has occurred the module shuts the generator set down immediately to prevent further damage The alarm must be accepted and cleared and the fault removed to reset the m...

Page 17: ...below the under speed trip alarm setting 8 5 HIGH CURRENT SHUTDOWN The overcurrent alarm combines a simple warning trip level with a fully functioning IDMT curve for thermal protection Alarm is set at...

Page 18: ...ervice engineer after performing the required maintenance The method of reset is by breaking the connection between wires 43 1 which are located at the side of the MCCB Panel must be powered up for re...

Page 19: ...ilable and within configured limits Generator fails to start on receipt of Remote Start signal Check Start Delay timer has timed out Check signal is on Remote Start input Confirm correct configuration...

Page 20: ...n the DC connector plug and socket Check continuity on VE and VE wires to battery Battery not Note you may experience low charge if fan belt is loose charging Check for loose wires on the DC connector...

Page 21: ...59 018 0059 018 0059 Reactive silencer MK1 1 st Silencer 016 0133 016 0133 016 0175 016 0175 016 0175 Absorption Silencer MK1 With tail pipe 016 0135 016 0135 016 0176 016 0176 016 0176 U Pipe with ab...

Page 22: ...nning Ensure battery isolator switch is in the off position when working on generator this will prevent generator from starting 13 1 Engine service Service the engine strictly in accordance with the i...

Page 23: ...use of parts not supplied by STEPHILL GENERATORS LTD Lack of or incorrect maintenance Fair wear and tear misuse negligence accidental damage improper storage incorrect starting warm up run in or shut...

Page 24: ...wn 4mm Black 4mm Grey 6mm Grey 6mm Brown 6mm Black 6mm Grey 6mm Black 6mm Brown 6mm Blue 6mm Green Yellow Hard wire terminals 50A MCB W 27 V 26 U 25 N 28 1 5mm Grey 1 5mm Black 1 5mm Brown 37 34 33 37...

Page 25: ...L1 N E L2 L3 32A MCB 4mm Blue 1 5mm Blue 4mm Brown 4mm Black 1 5mm Grey 4mm Grey 4mm Black 4mm Brown 10mm Grey 10mm Blue 10mm Black 10mm Brown 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 4 3 2 1 28...

Page 26: ...53 38 REMOTE START VE 1 BATTERY VE 2 5mm 1 COOLANT SWITCH 51 1 41 9 41 1 41 B D C 2 BATTERY VE CLOSE TO START REMOTE START VE 1 HARD WIRE DOOR 42 1 VE 2 FUEL A 4 START B 5 EMERGENCY STOP 3 C 7 D 8 CHA...

Page 27: ...3 10 11 27 6 25 22 21 30 17 7 39 40 42 36 41 5 43 14 15 R Golding A 30 06 14 New drawing Date Revision Issue THIRD ANGLE PROJECTION Description Fax Phone Drawing Number Drawn SSDP33 70 Mk2 Exploded vi...

Page 28: ...SSD30 Silencer bracket 21 016 0121 SSD30 Silencer bracket 22 016 0272 SSD30 MK2 Air outlet deflector plate 22 016 0272 SSD30 MK2 Air outlet deflector plate 23 016 0119 SSD30 Radiator plate 23 016 0119...

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