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108-14-40

Shuttle Hooklift

Owner’s Manual

Stellar Industries, Inc.

190 State Street

PO Box 169

Garner, IA 50438

800-321-3741

Fax: 641-923-2811

www.stellarindustries.com

Subject to Change without Notification.
© 2021 Stellar Industries, Inc.

Rev 2

PN 26631

Installation • Assembly Drawings • Parts

Summary of Contents for 108-14-40

Page 1: ...Stellar Industries Inc 190 State Street PO Box 169 Garner IA 50438 800 321 3741 Fax 641 923 2811 www stellarindustries com Subject to Change without Notification 2021 Stellar Industries Inc Rev 2 PN 2...

Page 2: ...Page ii Stellar 108 14 40 Shuttle Owner s Manual Model 108 14 40 Manual Revisions Date of Revision Section Revised Description of Revision...

Page 3: ...13 Face Seal O Ring Size Chart 14 Step 8 Route hydraulic hoses 14 Hose Kit PN 98021 15 Power Beyond VDM8 Valve 16 Step 9 Route Electrical Components 17 Step 10 Install cab and PTO controls 18 Cable Co...

Page 4: ...ral Shuttle Hooklift Manual for details on these items This manual is not binding Stellar Industries Inc reserves the right to change at any time any or all of the items components and parts deemed ne...

Page 5: ...handle a multitude of bodies ranging from flatbeds to recycling containers and dump bodies The Shuttle consists of four basic parts the base dump secondary and tilt sections Please take the time to fa...

Page 6: ...ce if hooklift load or vehicle becomes electrically charged Maintain safe clearance from high voltage power sources Never approach vehicle or load if equipment is near a high voltage power source 5583...

Page 7: ...I Chassis Cab to Axle N A J Max Height When Loading 156 396 cm K Longest Body to Dump 204 518 cm L Max Height when Dumping 214 544 cm Operating Pressure 4200 psi Hydraulic Flow Not to exceed 24 GPM Sh...

Page 8: ...Page 2 Stellar 108 14 40 Shuttle Owner s Manual Acceptable Subframe Dimensions Model 108 14 40...

Page 9: ...4 40 Hooklift Each installation is considered unique so certain portions of this chap ter may or may not apply to your direct application If a question should arise during the installation process ple...

Page 10: ...oads Always replace shear bolts with identical grade Fasteners should be replaced with the same or higher grade If higher grade fasteners are used these should only be tightened to the strength of the...

Page 11: ...tarping system Be sure to square the hooklift on the truck frame to allow for proper measurement The front of the hooklift needs to be at least 2 50 behind the cab or any equipment mount ed behind the...

Page 12: ...Additional holes may not be added to the tie down plates Using the tie down castings as a guide drill 11 16 holes through the truck frame as shown Step 2 Drill mounting holes NOTE FOR THE FRONT MOUNT...

Page 13: ...Step 3 Install bumper 2 00 Note See torque chart at beginning of chapter Step 4 Install tie downs ITEM PART DESCRIPTION QTY 1 57081PC ANGLE 4 00X6 00X 50WX22 00 SLOTS 2 2 57079PC ANGLE FORMED 4 00X4 0...

Page 14: ...LOW GR8 8 9 24868 NUT 0 63 11 HHGR8 NYLOCK ZY 4 10 6294 NUT 1 00 HHGR8 NYLOC 16 11 D0143 TIE DOWN CHANNEL 2 6 8 9 10 7 7 5 3 4 7 10 5 7 WELD HERE 2 0 0 6 8 9 10 7 7 5 3 4 7 10 5 7 WELD HERE 1 2 PN 168...

Page 15: ...B 2 SECTION VDM8 1 6 0521 WASHER 0 25 LOCK 3 7 0339 CAP SCR 0 25 20X2 50 HHGR5 3 8 60395 FTG 16 20 MFS MAORB 90 1 9 C2252 FTG 8 10 MFS MORB STRAIGHT 2 10 16152 FTG 10 10 MFS MORB STRAIGHT 2 11 27119 H...

Page 16: ...ON VDM8 W AIR ACTUATORS 1 6 0521 WASHER 0 25 LOCK 3 7 0339 CAP SCR 0 25 20X2 50 HHGR5 3 8 60395 FTG 16 20 MFS MAORB 90 1 9 C2252 FTG 8 10 MFS MORB STRAIGHT 2 10 27119 HOSE 0 75 78C 12 JC JC 12 12 12 1...

Page 17: ...ZINGA SG O5 A T N 1 3 73278 CAP FILL 1PSI ZINGA THREADED 1 4 13002 DECAL HYD OIL SPECIFICATION MOBIL 1 5 86007 RSRVR 25GAL K MODEL W TANK TOP FILTER 1 6 66656 FILTER PIPE TANK TOP 1 7 85928 FILTER TAN...

Page 18: ...wner s Manual Valve Bank Parts Drawing SPOOL SPRING KIT WITH COVER PN 43776 AIR ACTUATOR PN 26566 HANDLE ASM OUTSIDE CTRLS WITH HANDLE PN 30381 SPOOL RETAINER PN 61522 MAIN RELIEF VALVE PN 28510 HANDL...

Page 19: ...fied by looking from the front of the truck to the rear of the truck Use the brand specific PTO Pump installation instructions If the directions are not quite clear contact Stellar Customer Service or...

Page 20: ...e Power Beyond feature for additional function see Power Beyond VDM8 Valve later in this chapter for further details Notes on hose line routing Protect these lines with hose wrap when necessary Keep t...

Page 21: ...Stellar 108 14 40 Shuttle Owner s Manual Page 15 PRESSURE FROM PUMP RETURN TO TANK Hose Kit PN 98021...

Page 22: ...portion of cavity to activate the power beyond fea ture Use thread sealer tape sealers not recommended 3 The Power Beyond feature is now activated and will divert oil to alternate system via the port...

Page 23: ...EARANCE WHITE BROWN TAGLIGHT BROWN TAGLIGHT BROWN TAGLIGHT BROWN LHTURN STOP REDLIGHT WHITE BROWN YELLOW RHTURN STOP REDLIGHT WHITE BROWN YELLOW RHTURN STOP REDLIGHT WHITE BROWN YELLOW BACKUP WHITELIG...

Page 24: ...NTROL CABLES TO VALVE BANK 3 4 2 1 8 7 6 8 9 10 11 8 8 9 5 At Valve Installation ITEM PART DESCRIPTION QTY 1 38351 VALVE CTRL CONSOLE 3LEVER RVC 1 2 37475 CTRL CNTR LOCK LEFT BEND 1 3 37476 CTRL CNTR...

Page 25: ...7 3 D1711 CAP SCR 10 24X0 50 BTNHD SS 4 4 C6021 CAP SCR 0 25 20X0 75 BTNHD SS 4 5 0486 CAP SCR 0 31 18X1 50 HHGR5 4 6 0343 WASHER 0 31 USS FLAT 8 7 0342 NUT 0 31 18 HHGR5 NYLOC 4 8 16948 GROMMET 2 50O...

Page 26: ...FT 15211 WIRE 18GA RM BLUE SAE J 1128 X 15FT 15208 WIRE 18GA RM GREEN SAE J 1128 X 15FT 61233 LIGHT LED CONTROL PANEL RED X 1 88324 ELEC SCHEM CONTROL TOWER X 1 ITEM PART DESCRIPTION QTY 1 94994 SWITC...

Page 27: ...NG KIT PN 5733 MUST BE MOUNTED TO THE TRUCK FRAME RAILS FOLLOWING THE PACKAGED INSTALLATION INSTRUCTIONS ITEM PART DESCRIPTION QTY 1 4467 FENDER SINGLE 2 TON PLASTIC W 7633 2 2 86004 FLAT 0 75X3 00X5...

Page 28: ...l Poly Tandem Fender Assembly PN 58217 1 2 3 4 PN 58217 1 64060 4 FENDER POLY MIN 900 FRONT REAR 4 7633 2 FENDER MOUNT ASM KIT 3 5733 2 MTG KIT OFFSET POLY FENDER FLEET 2 102205 1 MNT KIT FENDER MID S...

Page 29: ...2 32 WASHER 0 63 SAE FLAT YELLOW GR8 9 24868 16 NUT 0 63 11 HHGR8 NYLOC ITEM PART No QTY DESCRIPTION 10 46119 2 WLDMT TUBE FRONT FENDER PC BLACK 13 97704 2 BRKT FENDER MNT FRONT SI60 75 TANDEM STEEL 1...

Page 30: ...GO 6 00X16 50 06 55832 2 DECAL DANGER ELECTROCUTION HOOK 07 68024 1 DECAL WARNING UNTRAINED OPERATOR ITEM PART No QTY DESCRIPTION Rev Level O Date 08 16 21 Changes Separate chassis decals from hooklif...

Page 31: ...TION 10 91219 1 DECAL HITCH CAPACITY 30K 09 91220 1 DECAL HITCH CAPACITY 16K 11 68222 1 DECAL HITCH CAPACITY 90K 12 45697 1 ENGINE SPEED PTO CAUTION 13 69463 1 DECAL BACK UP ALARM VERIFY IN CAB CONTRO...

Page 32: ...oil level and add oil if needed When checking hydraulic oil level make certain that all system cylinders are fully retracted Calibrate dump light system Be sure to check all clearances Be sure that re...

Page 33: ...d release the jam nut using a 13 mm wrench 4 Adjust the system relief pressure using 4 mm allen wrench See chart on previous page Clockwise increases pressure counter clockwise decreases pressure 5 On...

Page 34: ...Page 28 Stellar 108 14 40 Shuttle Owner s Manual This page intentionally left blank...

Page 35: ...6 HHGR5 NYLOC 2 10 58052 SET SCREW 0 50 13X0 50 W RED PATCH 2 11 1547 THRUST WASHER 2 51DIA UHMW 12THK 4 12 6034 CAP SCR 0 31 18X1 00 SH 3 13 92791 CLAMP 0 50 PORT TUBE TWIN 1 SET 3 14 93715 TUBE ASM...

Page 36: ...NYLOC 4 11 22216 SNAP RING INSIDE 2 50 2 12 27376CR PIN 2 50X26 25 D T ZC 1 13 26167CR PIN 3 00X16 75 ZC 2 14 22432 ROLLER 3 00X6 00X3 81X8 00 2 15 26168 COLLAR RETAINING 3 01X4 00X1 00 PC BLACK 4 IT...

Page 37: ...108 14 32K 1 2 44337 CYLINDER ASM 2860 108 14 40K 1 3 5739 BUSHING 40DXR48 GARLOCK 2 4 26378ZP PIN 2 50X17 75 1 5 0635 BUSHING 40DXR32 GARLOCK 2 6 4381 BUSHING 32DXR32 2 00X2 00 GARLOCK 8 7 30243ZP PI...

Page 38: ...NDER 4 00X24 50 1 6 93863CR PIN 2 00X16 06 SR D T ZC 1 7 27768CR PIN WLDMT 2 00X9 38 ZC 2 8 28765 LATCH SS 40000K PC BLACK 1 9 28766 LATCH CS 40000K PC BLACK 1 10 4380 BUSHING 32DXR24 2 00X1 50 GARLOC...

Page 39: ...5 0 5 X 0 0 7 R E D N I L Y C 0 6 8 2 1 2 15995 MANIFOLD ASM DUAL T2A 5000PSI 1 2 S O L O 5 F 8 T P A D A G T F 4 5 5 1 3 4 C4961 PLUG STR HOLLOW HEX 0 38 6 HP5ON 2 5 C2252 FTG ADAPT 8 10 F5OLO S 2 6...

Page 40: ...Shuttle Owner s Manual Tilt Cylinder PN 23456 2 2 1 BUSHINGS SHOWN AS REFERENCE 3 ITEM PART DESCRIPTION QTY 1 1748 CYLINDER 4 00X24 50 1 2 4381 BUSHING 32DXR32 2 00X2 00 GARLOCK 3 3 1554 FTG 8 8 MFS...

Page 41: ...SE PN 20057 WITH 3 SECTION CONTROL TOWER 3 9 6 1 3 8 4 7 5 NOTE WHEN USED WITH AIR CONTROL TOWERS BRACKET PN 26293 IS NOT USED B C COMPONENTS ARE TO BE INSTALLED IN TOWER ASSEMBLY NOTE WIRE HARNESS PN...

Page 42: ...Page 36 Stellar 108 14 40 Shuttle Owner s Manual Optional Tab Alarm Wire Harness PN 26291...

Page 43: ...Stellar 108 14 40 Shuttle Owner s Manual Page 37 Optional Proximity Switch Wire Harness PN 26416...

Page 44: ...Subject to Change without Notification 2021 Stellar Industries Inc...

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