Stellar Hearth CML-58-AF Installation And Operating Instructions Manual Download Page 40 | Manualshive

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INS_CXL58-AF Rev D

Page 40

A. VALVE WIRING SCHEMATIC - American Flame Valve

Figure 16A

16 - VALVE & PILOT ASSEMBLY COMPONENTS

PLEASE NOTE: AF valve components started with either Serial # 10 or 2014.

If you have a unit manufactured prior to the change, please refer to earlier Installation and Operating Instructions and verify serial number

before ordering replacement parts.

f i r e - p a r t s . c o m

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Summary of Contents for CML-58-AF

Page 1: ...or use gasoline or other vicinity of this or any other appliance WHAT TO DO IF YOU SMELL GAS do not use any phone in your building from a neighbor s phone Follow the gas supplier s instructions Instal...

Page 2: ...INS_CXL58 AF Rev D Page 2 Listing Label Information Homeowner Reference Installers please leave manual for the homeowner to use for future reference fire parts com...

Page 3: ...6 0 16 K 16 7 16 17 17 17 8 M 18 9 19 10 20 21 20 21 11 J 22 28 J 22 4 x 6 5 8 M G Dura Vent DV GD and Selkirk Direct Vent System 22 J 22 0 22 0 22 J 23 J 23 0 23 0 23 24 J 25 26 27 J 28 12 29 31 K 2...

Page 4: ...41 16 J 42 43 J 42 43 C Gas Valve 43 43 h 43 17 44 49 44 45 45 Q 45 46 46 46 j 47 47 k 47 M 47 47 48 48 48 m n 49 o 49 18 50 51 51 51 19 52 20 52 52 52 21 53 54 53 J 53 J p 53 p J 53 Q 54 54 j 54 23...

Page 5: ...ces w should not be place on or near the appliance w Adequate accessibility clearances for servicing and proper operation must be maintained w This appliance must not share or be other appliance w Kee...

Page 6: ...d SIGNAGE h m n h 0 mVj n t J y M Q u INSPECTION 0 h Z d m n m n V EXEMPTIONS 0 h Z d m n m n V 0 Vd t 0 0 J u Z x 0 MANUFACTURES REQUIREMENTS GAS EQUIPMENT VENTING SYSTEM PROVIDED 0 0 0 x MANUFACTUR...

Page 7: ...7 8 200 mm I H 2 1 8 54 mm 8 203 mm C D 3 SPECIFICATIONS A FIREPLACE DIMENSIONS M y A B C D E F G H I DESCRIPTION Glass J mJ n J m n DIMENSIONS INCHES Vj 51 Zb bj 17 bj V Vj 12 c Vj Z Vj 616 V c Z V b...

Page 8: ...tand offs provide 12 305 mm minimum clearance to header Use only non combustible material 0 must be maintained FIRE WARNING NON COMBUSTIBLE ZONE STAND OFFS PROVIDE 12 305 mm MINIMUM CLEARANCE TO HEADE...

Page 9: ...Page 9 INS_CLX58 AF Rev D 3 SPECIFICATIONS C INSTALLATION OVERVIEW 1 m f j n 2 m n 0 3 4 5 6 7 8 9 f h f J 10 11 12 13 J D PLACEMENT CLEARANCE REQUIREMENTS w w m n h w w w NOTE fire parts com...

Page 10: ...replace 53 1 2 1 359mm 25 1 2 648mm 3 4 19mm EMINENCE AND INSPIRATION DECORATIVE FRONTS Inspiration Front Shown Below 62 1 2 1 588mm 28 1 2 724mm 2 1 4 57mm Hearth Bottom of fireplace Figure 3E 1 Figu...

Page 11: ...and in the middle Stand Off Bracket Stand Off Bracket FIRE WARNING STAND OFFS PROVIDE 12 305 mm MINIMUM CLEARANCE TO HEADER USE ONLY NON COMBUSTIBLE MATERIAL IN THIS AREA FOR ENTIRE WIDTH OF FIREPLAC...

Page 12: ...OUGH OPENING 5 FRAMING Figure 5B CLEAN TRIM FRONT j ACCENT FRONT MUST BE RAISED 3 4 19mm OVER THE FINISHED HEIGHT h EMINENCE AND INSPIRATION FRONTS MUST BE RAISED 2 1 4 57mm OVER THE FINISHED HEIGHT h...

Page 13: ...ZONTAL FRAMING DIMENSIONS Figure 5C J m n m n RIGID PIPE Z Vj Y mV n Z Vj Y mV Z c n WALL FIRESTOP FRAMING DIMENSIONS WIDTH VdY m Z n HEIGHT VdY m Z n y VY 0 0 J Minimum platform size 61 W x 16 D 1 55...

Page 14: ...ER INSTALLATION Figure 5E Follow instructions in Section 11 Venting Fig 11D J manual and be constructed in compliance with local building codes Outside walls should be insulated to prevent cold air fr...

Page 15: ...Rev D F NAILING FLANGE ASSEMBLY INSTALLATION Figure 5F 5 FRAMING 1 f 2 V V f CAUTION NEVER PERMANENTLY REMOVE THESE ASSEMBLIES FROM FIREPLACE THEY MUST BE SECURED IN PLACE REGARDLESS OF FINISH MATERIA...

Page 16: ...S FRAME ASSEMBLY CAUTION TO PREVENT GLASS FRAME ASSEMBLY FROM FALLING FROM FIREPLACE AND BECOMING DAMAGED FOLLOW THE INSTRUCTIONS EXACTLY WHEN REMOVING AND INSTALLING GLASS FRAME ASSEMBLY WARNING DO N...

Page 17: ...ASSEMBLY 1 2 Q 3 Q 2 Top latches for glass frame assembly Pull latches OUT and UP to release Pull latches OUT and DOWN to attach 2 Bottom latches for glass frame assembly Pull latches OUT and DOWN to...

Page 18: ...supply Wiring must be done before enclos J 0 NOTE Code approved line voltage wiring 14 gauge or better must be used when wiring this assembly Refer local electrical NOTE This appliance must be electr...

Page 19: ...upply piping system during any pres sure testing of that system at pressures in excess of psi 3 5 kPA NOTE The appliance must be isolated from the gas supply piping system by closing its individual ma...

Page 20: ...ECTION TERMINATION CAP cd mcV n h Z V Vj m Zb n h m n Z mVn cd B HORIZONTAL TERMINATIONS 11 VENTING 0 M G Dura Vent DV GD and Selkirk 4 x 6 5 8 direct vent systems m n NOTE Consult the local and natio...

Page 21: ...MINATIONS MINIMUM 10 ft 3 05 m termination cap MAXIMUM 40 ft 9 14 m termination cap ELBOWS cd mcV n h Z V Vj m Zb n h Figure 11C C VERTICAL TERMINATIONS NOTE Horizontal sections require 1 4 6 mm rise...

Page 22: ...t an attic space 9 of the framed hole A 9 268mm B 9 268mm A 9 268mm B 9 268mm A 9 268mm B 9 268mm NAILS 4 REQUIRED A B WALL THIMBLE Position the wall thimble on the INSIDE of the framed hole A 10 254m...

Page 23: ...VERTICAL COMBINATION TERMINATIONS q Q Vd m dZ n d m Vd n 32 34 36 38 40 0 2 4 6 8 10 12 18 20 22 16 14 2 0 4 6 8 10 12 14 16 18 20 22 24 26 28 30 6 1 m 6 1 m 12 9 m 28 711 mm Figure 12E 11 VENTING cd...

Page 24: ...Q h h w J f LOCATION CLEARANCES V Y m dZ n V Y m dZ n Q cu m c n V Y m dZ n m n J Y m Vd n Q V Y m dZ n V Y m dZ n V u m dZ n j j mcV n mcV n k V Y m dZ n Q cu m c n M mV n Q mcV n Vd m dZ n Vd m dZ...

Page 25: ...e 18 457mm Non combustible 12 305mm C Clearance from corner in recessed location Combustible 9 229mm Non combustible 2 51mm D Minimum width for back wall of a recessed location Combustible 38 965mm No...

Page 26: ...12 TO 10 12 2 5 0 76 OVER 10 12 TO 11 12 3 25 0 99 OVER 11 12 TO 12 12 4 0 1 22 OVER 12 12 TO 14 12 5 0 1 52 OVER 14 12 TO 16 12 6 0 1 83 OVER 16 12 TO 18 12 7 0 2 13 OVER 18 12 TO 20 12 7 5 2 27 OVER...

Page 27: ...e black unit face Figure 12A B CLEAN TRIM FRONT Stop the finishing material flush with the bottom of the valve opening Stop the finishing material at the side rock stop Stop the finishing material on...

Page 28: ...om side to side in a 26 x 53 3 4 660mm x 1 365mm opening The front will fit inside the finishing material 24 1 4 616 mm 51 1 295 mm Stop finishing material at the top of the unit Finishing materials u...

Page 29: ...shing material with 1 8 3mm clearance around the outside 1 1 2 33mm 61 1 2 1 562mm 27 3 8 695mm 1 1 4 33mm Center the unit in a 61 1 2 x 27 3 8 1 562mm x 695mm opening in the finishing material Finish...

Page 30: ...k Bottom and Top Logs Step 1 x Step 2 Logs 1 2 V m n it Figure 13B 1 Step 3 Logs 3 4 m n Figure 13B 1 5 Bump Knotch 1 2 3 4 Figure 13A B CTL 58 LOG SET INSTALLATION CAUTION THE PILOT MUST NOT BE COVER...

Page 31: ...ep 5 Log 6 V Figure 13B 2 Step 6 Log 7 b Figure 13B 2 Log 8 Log 9 Log 10 Klinkers Step 7 Log 8 V V V f V Figure 13B 3 Step 8 Log 9 c m n t 0 u Figure 13B 3 Step 9 Log 10 m n V Figure 13B 3 Step 10 Kli...

Page 32: ...AF with any color of glass media Y J q Y j Y Z Y CML 58 AF with CML GLASS LOGS and glass media Y J q Y Y Z Y j CML 58 AF with CML GLASS WALLS and glass media Y J q Y h Y Z Y j 14 CML 58 INTERIOR OPTI...

Page 33: ...LLS CML GLASS LOGS and glass media Y J q Y h Y Z Y j CML 58 AF with LAVA STONE 20 Y J q Y j Y Z Y CML 58 AF wit CML GLASS WALLS LAVA STONE 20 Y J q Y h Y Z Y j CML 58 INTERIOR OPTIONS 14 CML 58 INTERI...

Page 34: ...Panel 4 Step 7 h Figure 14A Center Panel 3 Step 8 Step 9 Step 10 h Figure 14A Left Side Panel 1 Step 11 Vd Figure 14A Right Side Panel 5 Figure 14A You MUST wear gloves before handling the glass piec...

Page 35: ...127 mm Glass Log Set 1 Log 1 Back Left Base Log 2 Back Left Top 1 2 Figure 14B 1 Figure 14B 2 ATTENTION You MUST wear gloves before handling the glass pieces This will reduce the risk of injury if the...

Page 36: ...mm 5 1 8 130 mm 4 1 2 114 mm 11 7 16 291 mm Glass Log Set 3 Log 5 Back Middle Base 3 4 Step 3 Z Z Figure 14B 1 Z Figure 14B 4 6 3 16 157 mm 11 5 8 295 mm 4 3 8 111 mm 10 11 16 271 mm 6 5 Figure 14B 3...

Page 37: ...95 mm 6 3 16 157 mm 4 3 8 111 mm 11 3 16 284 mm 7 8 Step 5 Z c Vd c Z Figure 14B 1 Vd c Vd Figure 14B 6 Glass Set 5 Log 10 Back Right Middle Top 4 15 16 125 mm 11 13 16 300 mm 4 5 16 110 mm 8 7 8 225...

Page 38: ...p Step 6 VV V VV Figure 14B 1 T V VV V Figure 14B 7 6 152 mm 12 305mm 4 3 8 111 mm 10 3 16 259 mm Media Dam Burning Embers Glass Media Lava Stone Step 7 Glass Media Dam Locate Glass Strip 14 2 x 43 h...

Page 39: ...ML 58 LIGHTBULB REPLACEMENT If the burner light bulb needs replacing 1 2 h 3 4 h 5 J 6 Light bulbs specs if purchase at a hardware store w V dJ Z w y Z w w J Stellar replacement parts numbers w b w b...

Page 40: ...LVE PILOT ASSEMBLY COMPONENTS PLEASE NOTE AF valve components started with either Serial 10 or 2014 If you have a unit manufactured prior to the change please refer to earlier Installation and Operati...

Page 41: ...NUT Figure 16B 16 VALVE PILOT ASSEMBLY COMPONENTS Figure 16D B IPI PILOT ASSEMBLY D MAIN CONTROL MODULE LEARN BUTTON PILOT IGNITOR CONNECTION PILOT SENSOR CONNECTION REMOTE ON OFF SWITCH CONTINUOUS PI...

Page 42: ...erial 10 or 2014 If you have a unit manufactured with a Serial starting with 13 you need a remote for the SIt valve system and please refer earlier Installation and Operating Instructions for more inf...

Page 43: ...red at all times in IPI systems EXCEPT when using battery back up w Incorrect wiring will override IPI safety lockout and may cause an explosion w Disconnect 110V before servicing 0 NOTE THIS SYSTEM G...

Page 44: ...RE HARNESS CONNECTION TO EXTENSION MODULE WIRE HARNESS CONNECTION TO VALVE STEPPER MOTOR Slide To REMOTE F INTITAL SET UP Plug Extension Module and AC Adaptor into receptacles The Hand Held Remote m n...

Page 45: ...E J CONTINUOUS PILOT FEATURE K CHILDPROOF FEATURE h cZ m Z n OFF ON PILOT LCD PILOT CONTINUOUS PILOT SET UP Z childproof icon f Z m n Figure 17J Figure 17K L MANUAL MODE MODE ON f the LCD MODE THERMO...

Page 46: ...m n FAN FAN f LCD UP DOWN p b h LCD m n LIGHT LIGHT f LCD UP DOWN p b h LCD Figure 17N Figure 17M NOTE Fireplace does not have to be burning to operate the lights O FLAME MODE f m n f MAIN FLAME FLAME...

Page 47: ...ption of MANUAL MODE h THERMO MODE OFF Q SYSTEM OPERATION WITHOUT HANDHELD REMOTE 0 REMOTE OFF OFF The jOFF h LEARN BUTTON PILOT IGNITOR CONNECTION PILOT SENSOR CONNECTION REMOTE ON OFF SWITCH CONTINU...

Page 48: ...G PROPERTY DAMAGE PERSONAL INJURY OR LOSS OF LIFE WARNING CHILDREN AND ADULTS SHOULD BE ALERTED TO THE HAZARDS OF HIGH SURFACE TEMPERATURES AND SHOULD STAY AWAY TO AVOID BURNS OR CLOTHING IGNITION YOU...

Page 49: ...ING OFF GAS TO FIREPLACE 1 2 0 3 Figure18A Figure18B NOTE J GAS TO FIREPLACE and call your service technician or the gas supplier NOTE several minutes STOP Read safety information on previous page and...

Page 50: ...t pressures in excess of psi NOTE The appliance must be isolated from the gas supply piping system by closing its individual manual shut off valve during any pressure testing of the gas line at test p...

Page 51: ...BURNER TUBE VENTURI ADJUSTMENT GUIDELINES VENTURI POSITION FLAME COLOR VENTURI ADJUSTMENT Closed too far 0 0 OPEN venturi setting slightly Open too far CLOSE venturi setting slightly D TO ADJUST BURNE...

Page 52: ...t not enough restriction ADD restrictor Lifting or ghosting REMOVE restrictor G RESTRICTOR INSTALLATION MODIFICATION AFTER TERMINATION COMPLETED 1 m n 2 3 m n h f 4 VZ Figure 21G NOTE Do not installat...

Page 53: ...rasive cleansers w 0 0 w The glass assembly part STL 1642 shall only be replaced as a complete unit as supplied by Stellar Hearth Products w J DO NOT SUBSTITUTE MATERIALS w Do not strike or slam glass...

Page 54: ...m n m n B PILOT WILL NOT LIGHT STAY LIT w J w J m n w t u f t u w t u t u w Q h w f f 0 f p f f w t u tQ u f M d m h n t u w C PILOT FLAME ALWAYS ON WILL NOT EXTINGUISH w D PILOT BURNING BUT IGNITOR C...

Page 55: ...D 23 TROUBLESHOOTING F FLAME HEIGHT ADJUSTMENTS NOT WORKING WORKS BACKWARDS w G ROOM TEMP DISPLAYED ON HANDHELD REMOTE NOT CORRECT w m n 0 H FIREPLACE WILL NOT RESPOND IN THERMO MODE w d m dc n w w J...

Page 56: ...n m n 2 3 4 J Figure e e e e e 24 24 24 24 24 2 24 4 4 4 4 4 4 4 4 24 24 24 4 4 4 4 4 4 4 4B B B B B B B B h Figure 24A WARNING 0 agency is responsible for proper installation of the kit The installat...

Page 57: ...ay CML 58 5 Re install logs CTL 58 or glass panels and glass bead media CML 58 6 Turn on gas and electrical supplies 7 Light fireplace Check for leaks at all connections with a soapy leak check soluti...

Page 58: ...of the gas line at test pressures equal to or less than 1 2 psi 3 5 kPa disappear after several seconds IMPORTANT NOTICE Pressure check taps for the manifold outgoing and inlet incoming pressure have...

Page 59: ...EBOX LINER PANELS PART NUMBER DESCRIPTIONS STL CML PNL COMPLETE FIREBOX LINER PANEL SET STL CML PNLL LEFT SIDE STL CML PNLREC M M M m o y n STL CML PNLR RIGHT SIDE STL CML PNCLIPS m n AF SYSTEM COMPON...

Page 60: ...is reported to Big Woods Hearth Products Inc within 30 days from the date of purchase 6 Pick up and delivery This major appliance is intended to be repaired in your home 7 Repairs to parts or systems...

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