STEIN Automation 300 SoftMove Operating Instructions Manual Download Page 1

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STEIN300 SoftMove_Stop Devices_08_GB.doc / 10.2018

Stop Devices (SE) / P-Positions SOFTMOVE

STEIN Workpiece Transport System (STEIN 300 SoftMove)

Operating instructions

Attention all installation, operating and maintenance personnel -
always keep these instructions with the stop device!

Summary of Contents for 300 SoftMove

Page 1: ...c 10 2018 1 Stop Devices SE P Positions SOFTMOVE STEIN Workpiece Transport System STEIN 300 SoftMove Operating instructions Attention all installation operating and maintenance personnel always keep t...

Page 2: ...entation German These documents may not be altered distributed reproduced or transferred to third par ties without the prior written permission of STEIN Automation STEIN Automation GmbH Co KG Carl Haa...

Page 3: ...device to the compressed air supply 20 7 6 Connecting the stop device to the electrical power supply ASI Bus 21 8 Accessories 22 8 1 ASI stop device overview 22 8 2 300 423 001 ASI stop device ASI S...

Page 4: ...C workstation corner entry 53 9 14 P30S P32S C workstation corner exit 54 10 P Positions Soft Move 4G 55 10 1 P5S 4G P7S 4G A workstation entry 55 10 2 P11S 4G P12S 4G B workstation entry 56 10 3 P13S...

Page 5: ...ning notices The following safety signs explain all the situations or actions where danger to life and limb for machine operators or their colleagues exists Strictly comply with these instructions and...

Page 6: ...ther warning signs ATTENTION This symbol indicates warnings which if ignored will cause a hazard to the machine Protective clothing must be worn Wear your personal safety clothing Safety footwear hard...

Page 7: ...lets Fig 2 1 Stop device 1 Belt element 2 Pallet 3 Stop device The simplest type of these devices is a stop device which stops the pallet WT in a de fined position at a workstation Fig 2 2 Stop device...

Page 8: ...ccepted follow this procedure Inform the freight company Draw up a damage report giving the following details Name and address of recipient Item or order number A description of the damage Send compon...

Page 9: ...by STEIN Automation Only genuine spare parts from STEIN Automation may be used when carrying out repairs to the stop devices 3 2 Appropriate use and liability exclusions The stop devices should only...

Page 10: ...d pallet load pallet workpiece at medium load and STEIN operating pressure of 4 bar is in the X axis none in the Y axis 100 N in the Z axis 50 N i Unauthorised interventions alterations or repairs car...

Page 11: ...ucts the following injuries can result Crushing and collision from jamming between the pallet and the stop devices from moving the pneumatic cylinders from parts protruding over the pallets Injuries d...

Page 12: ...ered separately The stop devices are fitted with ASI electronics and controlled via the ASI bus 4 2 System components Fig 4 1 Stop devices 1 Belt element 2 Pallet 3 Stop device The simplest type of th...

Page 13: ...he purpose The centring rails are screwed on internally on both sides on the belt profile Function To stop the pallet with centring in the centring rail Application For manual and automatic workstatio...

Page 14: ...order for the actual configuration 5 1 Stop device for workstations Design of a standard stop situation stop position Fig 5 1 Stop position 1 Workstation stop de vice 2 Workstation ws pre stop device...

Page 15: ...ce power available no fault off off No AS interface power at the bus flashes on AS interface addresses not set equals null on flashes Short input overload I 3 green and I 4 green Signal at the sensor...

Page 16: ...FH ID2 EH ID1 FH ID BH S B F E Watchdog inactive Data bit allocation D0 actuator 1 retract energized valve coil 0 valve coil is switched off D1 actuator 1 extend energized valve coil 0 valve coil is s...

Page 17: ...of the standard stop situation stop posi tion see Chapter 5 1 WARNING On operating stations which generate shavings for example drilling or thread cutting machinery covers should be installed to avoi...

Page 18: ...ition of the stop device in the X axis is pre determined by the position of the work station at the WTS Fig 7 1 Stop device 1 Stop device 2 Fixing screws To change the position of previously installed...

Page 19: ...ds on the position of the stop device and the dimensions of the pallet Please see the representation in Chapter 5 1 Fig 7 2 Centring rails 1 Centring rail 2 Fixing screws To change the position of pre...

Page 20: ...y in a pressureless state WARNING Maximum operating pressure 6 bar STEIN operating pressure 4 bar i Type PUN S hoses with an exterior diameter of 6mm and wall thickness of 1mm are used manufactured by...

Page 21: ...necting to the power supply Fig 7 4 1 Anschluss ASI Kabel 2 ASI Elektronik 3 Eingang I3 f r N herungsschalter 4 Eingang I4 f r N herungsschalter Connect the stop devices to the ASI bus line via the AS...

Page 22: ...op device left ASI AS L 300425001 ASI workstation stop device ASI AS 300424001 ASI pre stop dev ASI VS left 930104001 ASI pre stop dev ASI VS right 300428001 ASI workstation stop device with offset st...

Page 23: ...STEIN300 SoftMove_Stop Devices_08_GB doc 10 2018 23 8 2 300 423 001 ASI stop device ASI S Fig 8 1 Pallet direction of travel left right Fig 8 2...

Page 24: ...24 STEIN300 SoftMove_Stop Devices_08_GB doc 10 2018 8 3 300 424 001 ASI pre stop device ASI VS left Fig 8 3 Pallet direction of travel left Fig 8 4...

Page 25: ...STEIN300 SoftMove_Stop Devices_08_GB doc 10 2018 25 8 4 930 104 001 ASI pre stop device ASI VS right Fig 8 5 Pallet direction of travel right Fig 8 6...

Page 26: ...26 STEIN300 SoftMove_Stop Devices_08_GB doc 10 2018 8 5 300 425 001 ASI workstation stop device ASI AS Fig 8 7 Pallet direction of travel right Fig 8 8...

Page 27: ...STEIN300 SoftMove_Stop Devices_08_GB doc 10 2018 27 8 6 300 642 001 ASI workstation pre stop device SoftMove VSSM Fig 8 9 Fig 8 10...

Page 28: ...28 STEIN300 SoftMove_Stop Devices_08_GB doc 10 2018 8 7 300 426 001 ASI workstation stop device left ASI AS L Fig 8 11 Pallet direction of travel left Fig 8 12...

Page 29: ...STEIN300 SoftMove_Stop Devices_08_GB doc 10 2018 29 8 8 300 427 001 ASI supply side stop device ASI ES Fig 8 13 Pallet direction of travel right Fig 8 14...

Page 30: ...30 STEIN300 SoftMove_Stop Devices_08_GB doc 10 2018 8 9 300 428 001 ASI workstation stop device with offset stop ASI ASA Fig 8 15 Pallet direction of travel right Fig 8 16...

Page 31: ...STEIN300 SoftMove_Stop Devices_08_GB doc 10 2018 31 8 10 300 429 001 ASI workstation stop device with offset stop ASI ASB Fig 8 17 Pallet direction of travel right Fig 8 18...

Page 32: ...32 STEIN300 SoftMove_Stop Devices_08_GB doc 10 2018 8 11 300 429 001 ASI workstation stop device with offset stop ASI ASC Fig 8 19 Pallet direction of travel right Fig 8 20...

Page 33: ...STEIN300 SoftMove_Stop Devices_08_GB doc 10 2018 33 8 12 Components of the accessory items 8 12 1 300 441 001 Switch underneath ASI SU Fig 8 21 Fig 8 22...

Page 34: ...34 STEIN300 SoftMove_Stop Devices_08_GB doc 10 2018 8 12 2 300 520 001 ASI valve AVB Fig 8 23 Fig 8 24...

Page 35: ...STEIN300 SoftMove_Stop Devices_08_GB doc 10 2018 35 8 12 3 300 012 001 ASI switch bottom SU Fig 8 25 8 12 4 300 688 001 Trigger switch ASI Fig 8 26...

Page 36: ...36 STEIN300 SoftMove_Stop Devices_08_GB doc 10 2018 8 12 5 300 055 001 Stop device SEAE Fig 8 27 8 12 6 300 056 001 Switch holder SEA Fig 8 28...

Page 37: ...STEIN300 SoftMove_Stop Devices_08_GB doc 10 2018 37 8 12 7 300 013 001 Switch external SA Fig 8 29 Fig 8 30...

Page 38: ...38 STEIN300 SoftMove_Stop Devices_08_GB doc 10 2018 8 12 8 300 015 001 Stop external AA Fig 8 31 8 12 9 300 016 001 Stop internal AI Fig 8 32...

Page 39: ...ntion lock pallet i The retention lock prevents the manual pushing of the pallet against the driving direction to or from the processing position Fig 8 33 300 274 001 Retention lock pallet after works...

Page 40: ...ftMove_Stop Devices_08_GB doc 10 2018 Fig 8 35 300 274 001 Retention lock pallet in workstation Fig 8 36 300 275 001 Retention lock pallet after workstation Fig 8 37 930 026 001 Retention lock pallet...

Page 41: ...STEIN300 SoftMove_Stop Devices_08_GB doc 10 2018 41 9 P Positions Soft Move 9 1 P1S P3S Corner 90 BE QE Fig 9 1 Fig 9 2...

Page 42: ...42 STEIN300 SoftMove_Stop Devices_08_GB doc 10 2018 9 2 P2S P4S Corner 90 QE BE Fig 9 3 Fig 9 4...

Page 43: ...STEIN300 SoftMove_Stop Devices_08_GB doc 10 2018 43 9 3 P5S P7S A workstation entry Fig 9 5 Fig 9 6...

Page 44: ...44 STEIN300 SoftMove_Stop Devices_08_GB doc 10 2018 9 4 P6S P8S A workstation exit Fig 9 7 Fig 9 8...

Page 45: ...STEIN300 SoftMove_Stop Devices_08_GB doc 10 2018 45 9 5 P9S P10S Corner 180 Fig 9 9 Fig 9 10...

Page 46: ...46 STEIN300 SoftMove_Stop Devices_08_GB doc 10 2018 9 6 P11S P12S B workstation entry Fig 9 11 Fig 9 12...

Page 47: ...STEIN300 SoftMove_Stop Devices_08_GB doc 10 2018 47 9 7 P13S P15S C workstation entry Fig 9 13 Fig 9 14...

Page 48: ...48 STEIN300 SoftMove_Stop Devices_08_GB doc 10 2018 9 8 P14S P16S C workstation exit Fig 9 15 Fig 9 16...

Page 49: ...STEIN300 SoftMove_Stop Devices_08_GB doc 10 2018 49 9 9 P21S P23S A workstation corner entry Fig 9 17 Fig 9 18...

Page 50: ...50 STEIN300 SoftMove_Stop Devices_08_GB doc 10 2018 9 10 P22S P24S A workstation corner exit Fig 9 19 Fig 9 20...

Page 51: ...STEIN300 SoftMove_Stop Devices_08_GB doc 10 2018 51 9 11 P25S P27S B workstation corner entry Fig 9 21 Fig 9 22...

Page 52: ...52 STEIN300 SoftMove_Stop Devices_08_GB doc 10 2018 9 12 P26S P28S B workstation corner exit Fig 9 23 Fig 9 24...

Page 53: ...STEIN300 SoftMove_Stop Devices_08_GB doc 10 2018 53 9 13 P29S P31S C workstation corner entry Fig 9 25 Fig 9 26...

Page 54: ...54 STEIN300 SoftMove_Stop Devices_08_GB doc 10 2018 9 14 P30S P32S C workstation corner exit Fig 9 27 Fig 9 28...

Page 55: ...STEIN300 SoftMove_Stop Devices_08_GB doc 10 2018 55 10 P Positions Soft Move 4G 10 1 P5S 4G P7S 4G A workstation entry Abb 10 1 Abb 10 2...

Page 56: ...56 STEIN300 SoftMove_Stop Devices_08_GB doc 10 2018 10 2 P11S 4G P12S 4G B workstation entry Abb 10 3 Abb 10 4...

Page 57: ...STEIN300 SoftMove_Stop Devices_08_GB doc 10 2018 57 10 3 P13S 4G P15S 4G C workstation entry Abb 10 5 Abb 10 6...

Page 58: ...58 STEIN300 SoftMove_Stop Devices_08_GB doc 10 2018 10 4 P21S 4G P23S 4G A workstation corner entry Abb 10 7 Abb 10 8...

Page 59: ...STEIN300 SoftMove_Stop Devices_08_GB doc 10 2018 59 10 5 P25S 4G P27S 4G B workstation corner entry Abb 10 9 Abb 10 10...

Page 60: ...60 STEIN300 SoftMove_Stop Devices_08_GB doc 10 2018 10 6 P26S 4G P28S 4G B workstation corner exit Abb 10 11 Abb 10 12...

Page 61: ...STEIN300 SoftMove_Stop Devices_08_GB doc 10 2018 61 10 7 P29S 4G P31S 4G C workstation corner entry Abb 10 13 Abb 10 14...

Page 62: ...ue Once you have carried out all these checks you can continue with the initial operation Switch on the Transport System and its associated processing stations and carry out a trial run Check the func...

Page 63: ...System Protective clothing must be worn When cleaning wear goggles safety gloves and a dust mask if necessary Only use a vacuum cleaner to remove dust shavings and other particles 4 Remove dust shavin...

Page 64: ...ets 160x160 to 400 x 400 mm any size within this range Permissible pallet load Stop device in the X axis none in the Y axis 100 N in the Z axis 50 N Stop devices with centring rails in the X axis none...

Page 65: ...STEIN300 SoftMove_Stop Devices_08_GB doc 10 2018 65...

Page 66: ...ion reflects the technical status at the time of printing STEIN Automation reserves the right to make technical updates STEIN Automation GmbH Co KG Carl Haag Stra e 26 78054 VS Schwenningen Telephone...

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