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Fresh Aero FlightLights

TLR Light Lens Mounting Kit

For Sonex Aircraft

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Other Legal Notices

Fresh Aero makes no representations or warranties regarding any damages, injuries or benefit expected
by using this unit lawfully, or any request from a third person, which are caused by the inappropriate use
of this product.

Disclaimer of Warranty

Fresh Aero makes no representations of warranties, either expressed or implied, by or concerning any
content of these written materials and in no event shall be liable for any implied warranty for any
consequential, incidental or indirect damages (including but not limited to damages for loss of business
profits or business interruption) arising from the use or inability to use these written materials or
equipment. No liability is assumed with respect to the use of the information contained in these written
materials, or for damages resulting from the use of the information contained therein.

Copyright 2013

Fresh Aero reserves all rights to this manual including the right to alter the features and contents of this
publication without obligation or advance notice.

The Fresh Aero FlightLights TLR Light Lens Mounting Kit

 3 year Limited Warranty

Fresh Aero makes every effort to provide high quality and durable products to the aviation community and
warrants to the original purchaser that this product is free from defects in materials and workmanship for
the period of 3 years from the date of purchase. This warranty does not apply to damage due directly or
indirectly to misuse, abuse, negligence or accidents; repairs or alterations outside our facilities; or to lack
of maintenance. Also, this warranty does not cover scratched or abraded lenses due to impact or  other
abrasions.  We  shall  in  no  event  be  liable  for  death,  injuries  to  persons  or  property  or  for  incidental,
contingent, special or consequential damages arising from the use of our  product.  Some states do not
allow the exclusion or limitation of incidental or consequential damages, so the above limitation of
exclusion may not apply to you.

To take advantage of this warranty, the product or part must be returned to us with transportation charges
prepaid. Proof of purchase date and an explanation of the defect or problem must be included with the
product. If inspection verifies the defect, we will either repair or replace the product at our discretion or
may  elect  to  refund  the  purchase  price  price  if  we  cannot  readily  and  quickly  provide  you  with  a
replacement.  We will return the repaired or replaced product at our expense, but if we determine there is
no      defect,  or  that  the  defect  resulted  from  causes  not  within  the  scope  of  our  warranty,  then  the
purchaser must bear the cost of returning the product.

This warranty gives you specific rights and you may also have other rights which vary from state to state.

Summary of Contents for FRESH AERO

Page 1: ...FRESH AERO FlightLights TLR Light Lens Mounting Kit For Sonex Aircraft The Steelebrook Group Where Imagination Meets Innovation User Manual...

Page 2: ...plates will guide you easily through the entire leading edge cut out and lens install process The lens kits include everything you ll need to mount the lens the lens retainers drill screws and foam se...

Page 3: ...g to determine if your judgment or reflexes will be impaired while taking these drugs n Always maintain proper footing and balance during the lens install process Ask for help if necessary Awkward pos...

Page 4: ...original purchaser that this product is free from defects in materials and workmanship for the period of 3 years from the date of purchase This warranty does not apply to damage due directly or indire...

Page 5: ...and skin bending moments at the outboard locations The Sonex OneX may be an exception to this recommendation as the section inboard of the wing fold is a separate skin section and is inherently rigid...

Page 6: ...seam at the spar The actual dimension isn t critical but the distance at each side must be equal This ensures that the lens opening is square with the leading edge Very Important Important If you are...

Page 7: ...ing photo 5 The edge of the the retainer must be parallel to the opening edge and 3 8 inch 9 5 mm from the lens opening It s very important to maintain the spacing and parallelism Also confirm that th...

Page 8: ...l be used multiple times during the fitting process Hint Use an additional strip of tape on the inside of the handle sticky side to sticky side to prevent your hands from sticking to the tape photo 7...

Page 9: ...roper acrylic plastic cutting and stock removal procedures when trimming lens Do not use snips or any other tool that might crack or damage the acrylic Also during the lens trimming process it s bette...

Page 10: ...for repeating results THIS STEP WILL AFFECT FINAL APPEARANCE AND FIT 3 14 Remove lens and install lower retainer with two of the four included 5 8 inch long 4 40 screws in the two inboard holes Push...

Page 11: ...iner in place upper retainer screws may need to be loosened slightly to facilitate lens insertion and with lower retainer raised carefully install the lens confirming that lower edge of lens fits betw...

Page 12: ...emoving the lower retainer bracket completely Note If your light isn t installed yet This would be an ideal time to do it If you purchased a Fresh Aero TLR Light please refer to the TLR Light installa...

Page 13: ...four screws 4 14 Tighten the four upper retainer screws Caution To prevent stripping the retainer threads do not over tighten the retainer screws These screws should not back out To prevent this just...

Page 14: ...ix Use the following templates to facilitate your wing leading edge lens installation procedure The procedure steps will identify the correct template to use and how to apply the templates Lens Openin...

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