STEELE PRODUCTS FRESH AERO User Manual Download Page 14

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Fresh Aero FlightLights

TLR Light Lens Mounting Kit

For Sonex Aircraft

Appendix

Use the following templates to facilitate your wing leading edge lens installation
procedure. The procedure steps will identify the correct template to use and how to
apply the templates.

Lens Opening Cutout Template …………………. T1

Lens Trimming Template …………………………. T2

Lens Assembly Profile Template .………………. D1

Summary of Contents for FRESH AERO

Page 1: ...FRESH AERO FlightLights TLR Light Lens Mounting Kit For Sonex Aircraft The Steelebrook Group Where Imagination Meets Innovation User Manual...

Page 2: ...plates will guide you easily through the entire leading edge cut out and lens install process The lens kits include everything you ll need to mount the lens the lens retainers drill screws and foam se...

Page 3: ...g to determine if your judgment or reflexes will be impaired while taking these drugs n Always maintain proper footing and balance during the lens install process Ask for help if necessary Awkward pos...

Page 4: ...original purchaser that this product is free from defects in materials and workmanship for the period of 3 years from the date of purchase This warranty does not apply to damage due directly or indire...

Page 5: ...and skin bending moments at the outboard locations The Sonex OneX may be an exception to this recommendation as the section inboard of the wing fold is a separate skin section and is inherently rigid...

Page 6: ...seam at the spar The actual dimension isn t critical but the distance at each side must be equal This ensures that the lens opening is square with the leading edge Very Important Important If you are...

Page 7: ...ing photo 5 The edge of the the retainer must be parallel to the opening edge and 3 8 inch 9 5 mm from the lens opening It s very important to maintain the spacing and parallelism Also confirm that th...

Page 8: ...l be used multiple times during the fitting process Hint Use an additional strip of tape on the inside of the handle sticky side to sticky side to prevent your hands from sticking to the tape photo 7...

Page 9: ...roper acrylic plastic cutting and stock removal procedures when trimming lens Do not use snips or any other tool that might crack or damage the acrylic Also during the lens trimming process it s bette...

Page 10: ...for repeating results THIS STEP WILL AFFECT FINAL APPEARANCE AND FIT 3 14 Remove lens and install lower retainer with two of the four included 5 8 inch long 4 40 screws in the two inboard holes Push...

Page 11: ...iner in place upper retainer screws may need to be loosened slightly to facilitate lens insertion and with lower retainer raised carefully install the lens confirming that lower edge of lens fits betw...

Page 12: ...emoving the lower retainer bracket completely Note If your light isn t installed yet This would be an ideal time to do it If you purchased a Fresh Aero TLR Light please refer to the TLR Light installa...

Page 13: ...four screws 4 14 Tighten the four upper retainer screws Caution To prevent stripping the retainer threads do not over tighten the retainer screws These screws should not back out To prevent this just...

Page 14: ...ix Use the following templates to facilitate your wing leading edge lens installation procedure The procedure steps will identify the correct template to use and how to apply the templates Lens Openin...

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