State Water Heaters ULTRA FORCE SUF-130-300 Installation, Operation & Service Manual Download Page 11

11

2. The horizontal centerline of the intake vent terminal may not be

located lower than the horizontal centerline of the exhaust vent
terminal (see Figure 9).

FIGURE  9.

INSTALLATION SEQUENCE

For installations in the City of Los Angeles, California Category IV
PVC Pipe such as that manufactured by Brownline Pipe Company,
must be used as vent pipe material.

 CAUTION

Vent terminals supplied with the heater must be used.

NOTE:  BEFORE BEGINNING INSTALLATION OF ANY VENT PIPE
READ THE VENT PIPE MANUFACTURER'S INSTALLATION
INSTRUCTIONS.

1. After the points of termination have been determined, use the

cover plates as templates to mark the holes for the vent pipes to
be inserted through the wall.  BEWARE OF CONCEALED
WIRING AND PIPING INSIDE OF WALL.

2. If the vent terminals are being installed on the outside of a finished

wall, it may be easier to mark both the inside and outside wall.
Align the holes by drilling a hole through the center of the template
from the inside through to the outside. The template can now be
positioned on the outside wall using the drilled holes as a
centering point for the template.

3. A) MASONRY SIDE WALLS

Chisel an opening approximately 1/2" (1.3 cm) larger than the
marked circle.

B) WOODEN SIDE WALLS
Drill a pilot hole approximately one quarter inch outside of the
marked circle. This pilot hole is used as a starting point for a
saws-all or sabre saw blade. Cut around the marked circle staying
approximately one quarter inch outside of the line. (This will allow
the vent pipe to easily slide through the opening. The resulting
gap will be covered by the vent terminal cover plates.) Repeat
this step on the inside wall if necessary.

4. Cut a length of PVC pipe about 3.5" (8.9 cm) longer than the wall

thickness at the opening.

5. Glue the intake vent terminal to the section of the pipe.

6. Slide the wall plate over the pipe to stop against intake vent terminal.

7. Place a bead of caulking (not supplied) around the gap between

the pipe and the wall. Place some of the caulking on the back of
the plate to hold it against the wall after installation.

8. If the vent pipe is installed up to the wall, with a coupling on the

end against the wall opening, the pipe with the vent terminal
can be prepared for gluing before inserting through the wall.

Slide the pipe through the wall and insert into coupling on the
other side of the wall, making sure that the vent terminal ends
up pointed in the correct position. See Figure 10

.

EXHAUST VENT TERMINAL

INTAKE VENT TERMINAL

FIGURE 10.

VERTICAL VENT TERMINAL INSTALLATION

IMPORTANT

WHEN TERMINATING THROUGH A ROOF, THE FOLLOWING
SPECIFICATIONS PERTAINING TO TERMINAL LOCATION MUST
BE FOLLOWED.

1. Proper support must be provided for all pipe protruding through

the roof.

2. The vertical roof terminations should be sealed with a plumbing

roof boot or equivalent flashing.

3. The intake vent termination and the exhaust vent termination

must penetrate the same side of roof.

4. The center line of the intake vent termination and the center

line of the exhaust vent termination must be no closer than
24" (61cm).

5. The intake vent terminal and the exhaust vent terminal must be

oriented facing downward and the same direction.

The specifications are displayed in Figure 11.

NOTE: Exhaust vent terminal is installed using the same procedure.

INSTALLATION SEQUENCE

NOTE: BEFORE BEGINNING INSTALLATION OF ANY VENT PIPE,
READ “VENT PIPE PREPARATION” SECTION ON PAGE 12.

1. After the points of termination have been determined, use the

cover plates as templates to mark the holes for the vent pipes to
be inserted through the roof.

Summary of Contents for ULTRA FORCE SUF-130-300

Page 1: ...D USING THIS APPLIANCE INSTALLATION OPERATION SERVICE MAINTENANCE LIMITED WARRANTY WARNING If the information in these instructions is not followed exactly a fire or explosion may result causing prope...

Page 2: ...n Code and CSA C22 1 the Canadian Electrical Code All documents are available from the Canadian Standards Association 8501 East Pleasant Valley Road Cleveland OH 44131 NFPA documents are also availabl...

Page 3: ...18 Gas Value LEDs Flashing 18 Error Codes 19 Fault Conditions 19 No Incoming Line Voltage 19 No Low Voltage 19 Temperature Probe Fault 19 20 E C O Switch Open 20 Control Bad 20 Combustion Air Blockag...

Page 4: ...4 AT A GLANCE QUICK INSTALLATION TIPS Horizontal Sidewall Venting Vertical Rooftop Venting...

Page 5: ...ider using lower temperature settings to reduce scald hazards Temperature Time to Produce 2nd 3rd Setting Degree Burns on Adult Skin 180 F 82 C Nearly instantaneous 170 F 77 C Nearly instantaneous 160...

Page 6: ...a storage tank used in conjunction with the heater Refer to the piping diagrams at rear of manual for electrical hookup information and install in accordance with the current edition of the National E...

Page 7: ...If the unconfined space is within a building of tight construction buildings using the following construction weather stripping heavy insulation caulking vapor barrier etc air for combustion and vent...

Page 8: ...RECT VENT CANADIAN DIRECT VENT FIGURE 5 CAUTION TO PREVENT EXHAUSTING PRODUCTS FROM CIRCULATING TO THE AIR INTAKE IN WINDY COLD AREAS THE MAXIMUM PRACTICAL DISTANCE BETWEEN THESE TWO TERMINALS IS RECO...

Page 9: ...NTAL VENT CANADIAN HORIZONTAL VENT FIGURE 6 CAUTION TO PREVENT EXHAUSTING PRODUCTS FROM CIRCULATING TO THE AIR INTAKE IN WINDY COLD AREAS THE MAXIMUM PRACTICAL DISTANCE BETWEEN THESE TWO TERMINALS IS...

Page 10: ...tional Fuel Gas Code and local Codes IMPORTANT Plan the layout of the vent system backwards from the vent termination to the appliance WARNING USE ONLY THE VENT TERMINALS SUPPLIED WITH THIS UNIT TERMI...

Page 11: ...e about 3 5 8 9 cm longer than the wall thickness at the opening 5 Glue the intake vent terminal to the section of the pipe 6 Slide the wall plate over the pipe to stop against intake vent terminal 7...

Page 12: ...the minimum amount of pipe required for the exhaust venting arrangement The intake venting arrangement is certified to use a minimum of 0 equivalent feet of 4 inch PVC pipe IMPORTANT When multiple uni...

Page 13: ...a positive pressure switch whose electrical contacts are normally open When the fan increases the pressure in the burner the pressure switch will allow the electrical contacts to close The pressure sw...

Page 14: ...PPLIERS REFER TO THE NATIONAL FUEL GAS CODE OR THE NATURALGAS AND PROPANE INSTALLATION CODE CSA B149 1 FIGURE 14 CONNECTION OF GAS PIPE 1 When connecting gas pipe to unit apply wrench to flange only N...

Page 15: ...ystems ANSI Z21 22 CSA 4 4 Your local code authority may have other specific relief valve requirements WARNING THE PURPOSE OF A RELIEF VALVE IS TO AVOID EXCESSIVE PRESSURE OR TEMPERATURE INTO THE STEA...

Page 16: ...GH QUALITY POWER CONDITIONER MUST BE INSTALLED IF THE ABOVE CONDITIONS EXIST MALFUNCTIONS CAUSED BY A POOR ELECTRICAL SUPPLY ARE NOT COVERED UNDER YOUR WARRANTY The controller is wired to the heater a...

Page 17: ...17 FIGURE 16...

Page 18: ...ng the proper state of the air switches and ECO limit device 4 If all checks are successfully passed the combustion blower is energized for the pre purge cycle 5 When the pre purge cycle is complete p...

Page 19: ...mplemented h s 240 Executed State 4 Not Implemented h s 210 Executed State 10 Not Implemented h s 213 Executed State 13 Not Implemented h s 214 Executed State 14 Not Implemented h s 216 Executed State...

Page 20: ...t a control problem 2 Water in tank above freezing 2 Temperature probe out of tolerance replace temp probe Possible Cause Remedy 1 Water in tank is low probe 1 Fill tank immersed in steam 2 Probe wiri...

Page 21: ...ON OR SERVICE OF THIS WATER HEATER REQUIRES ABILITY EQUIVALENT TO THAT OF A LICENSED TRADESMAN IN THE FIELD INVOLVED PLUMBING AIR SUPPLY VENTING GAS SUPPLYAND ELECTRICAL WORKARE REQUIRED Before attemp...

Page 22: ...ERSONAL INJURY OR LOSS OF LIFE 1 STOP Read the safety information above on this label 2 Set thermostat to lowest setting 3 Turn off all electric power to the appliance 4 This appliance is equipped wit...

Page 23: ...CERTIFIED FOR USE WITHOUT MODIFICATION FOR ALTITUDES UP TO 2000 FEET INSTALLATIONS ABOVE 2000 FEET MAY REQUIRE REPLACEMENT OF THE BURNER ORIFICE CALL THE TECHNICAL INFORMATION CENTER AT 800 527 1953 F...

Page 24: ...the hardness lime For this reason it is recommended that a regular schedule for deliming be maintained The depth of lime buildup should be measured periodically Heaters will have about 3 7 6cm of lim...

Page 25: ...e freely If water does not flow remove and inspect for obstructions or corrosion Replace with a new valve of the recommended size as necessary Inspection of the valve should be performed at least ever...

Page 26: ...R SUPPLIED TO FIXTURES PIPE TO OPEN DRAIN INSTALL IN ACCORDANCE WITH LOCAL CODES CAUTION IF BUILDING COLD WATER SUPPLY HAS A BACK FLOW PREVENTER CHECK VALVE OR WATER METER WITH CHECK VALVE PROVISIONS...

Page 27: ...TEMPERATURE SETTING SHOULD NOT EXCEED SAFE TEMPERATURE AT FIXTURES SEE WATER TEMPERATURE CONTROL WARNING ON PAGE 3 IF HIGHER PREHEAT TEMPERATURES ARE NECESSARY TO OBTAIN ADEQUATE BOOSTER OUTPUT ADD A...

Page 28: ...CIFICATIONS PAGE 30 CAUTION IF BUILDING COLD WATER SUPPLY HAS A BACK FLOW PREVENTER CHECK VALVE OR WATER METER WITH CHECK VALVE PROVISIONS FOR THERMAL EXPANSION OF WATER IN THE HOT WATER SYSTEM MUST B...

Page 29: ...ECT CIRCULATING LINE OF 180 F 82 C OR BOOSTED WATER IF USED TO INLET WATER LINE TO BOOSTER INSTALL IN ACCORDANCE WITH LOCAL CODES TWO TEMPERATURE TWO HEATERS ONE PRE HEATER ONE BOOSTER HEATER WITH OR...

Page 30: ...E 4 IF TEMPERED WATER IS RECIRCULATED RETURN LINE SHOULD BE CONNECTED AT POINT A DANGER TEMPERATURE SETTING SHOULD NOT EXCEED SAFE TEMPERATURE AT FIXTURES SEE WATER TEMPERATURE CONTROL WARNING ON PAGE...

Page 31: ...heating and storage potential of the system cannot be achieved Plus the units with the higher water flow may have a shortened life Unions shown in piping diagrams are not included in the manifold kit...

Page 32: ...brush 10 Condensate hose may be blocked where it connects to the exhaust elbow Verify the condensate drains from the unit without restriction WATER IS TOO HOT 1 Refer to WATER TEMPERATURE CONTROL WATE...

Page 33: ...nate the problem replace the pressure switches 5 Check to see if there is resistance across the igniter terminal with an OHM meter If there is no continuity the igniter is broken and should be replace...

Page 34: ...ed immediately NOISY BURNER OPERATION The exhaust of this unit produces some noise during ignition period When combustion is too lean or too rich start up noise will get worse Check for flue gas CO2 r...

Page 35: ...method d This warranty shall be void and shall have no effect if the design or structure of the water heater is or is attempted to be modified or altered in any way including but not limited to by att...

Page 36: ...36 500 TENNESSEE WALTZ PARKWAY ASHLAND CITY TN 37015 Phone 800 365 0024 Fax 800 644 9306 www statewaterheaters com...

Reviews: