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7

Continued pilot outage preceded by higher than usual water
temperature is evidence of high limit switch operation.  Contact
your dealer or servicer to determine the reason for operation.

ELECTRONIC IGNITION CONTROL

Each heater is equipped with a Honeywell ignition module. The
solid state ignition control, fig. 4, ignites the pilot burner gas by
creating a spark at the pilot assembly.  Pilot gas is ignited and
burns during each running cycle.  The main burner and pilot
gases are cut off during the OFF cycle.  Pilot gas ignition is
proven by the pilot sensor.  Main burner ignition will not occur if
the pilot sensor does not first sense pilot ignition.

HONEYWELL IGNITION MODULE

S8600M Continuous Re-Try

FIGURE 4

AUTOMATIC FLUE DAMPER DEVICE

All units are equipped with an automatic flue damper that reduces
heat loss during the OFF cycles.  The automatic flue damper
drive assembly is a field replaceable part and may be obtained
by contacting State Water Heaters.

Each automatic flue damper drive assembly is equipped with a
“Service Switch”, as shown in figure 5.

  

FIGURE 5

The “Service Switch” has 2 positions: AUTOMATIC OPERATION
and HOLD OPEN DAMPER.  For normal operation the switch
should be in the AUTOMATIC OPERATION position.

If there is a problem with the damper the “Service Switch” can be
placed in the HOLD OPEN DAMPER position.  When the switch
is placed in the HOLD OPEN DAMPER position the damper disc
will rotate to the open position and the heater may be used until
vent assembly is repaired or replaced.  DO NOT turn the damper
disc manually; damage will occur to the drive assembly if operated
manually.  Refer to TESTING DAMPER OPERATION section of
this manual for additional information.

CIRCULATING PUMP

A circulating pump is used when a system requires a circulating
loop or there is a storage tank used in conjunction with the
heater.  Refer to the piping diagrams in this manual for electrical
hookup information and install in accordance with the latest
version of the National Electric Code ANSI/NFPA No. 70. For
Canada refer to Canadian Code CSA C22.1.

Only all bronze circulators should be used with commercial
water heaters.

Although circulators are oiled and operated by the manufacturer
some circulators must be oiled again before operating.  Please
refer to manufacturer’s instructions.

DISHWASHING MACHINE REQUIREMENT

These appliances meet the National Sanitation Foundation
Standard for sanitary installations when used with the following
leg kits, Part No’s. 6570-0 and 6570-7.

All dishwashing machines meeting the National Sanitation
Foundation requirements are designed to operate with water
flow pressures between 15 and 25 psi (103 Kpa and 173 Kpa).
Flow pressures above 25 psi (173 Kpa), or below 15 psi (103
Kpa), will result in improperly sanitized dishes.  Where pressures
are high, a water pressure reducing or flow regulating control
valve should be used in 180°F (82°C) line to the dishwashing
machine, and should be adjusted to deliver water between these
limits.

The National Sanitation Foundation also recommends
circulation of 180°F (82°C) water.  Where this is done, the
circulation should be very gentle so that it does not cause any
unnecessary turbulence inside the water heater.  The circulation
should be just enough to provide 180°F (82°C) water at the point
of take-off to the dishwashing machine.  Adjust flow by means of
the plug cock in the circulating line.

INSTALLATION INSTRUCTIONS

REQUIRED ABILITY

INSTALLATION OR SERVICE OF THIS WATER HEATER
REQUIRES ABILITY EQUIVALENT TO THAT OF A LICENSED
TRADESMAN IN THE FIELD INVOLVED.  PLUMBING, AIR
SUPPLY, VENTING, GAS SUPPLY AND ELECTRICAL WORK
ARE REQUIRED.

 WARNING

FAILURE TO FOLLOW THESE INSTRUCTIONS CAN RESULT
IN SERIOUS PERSONAL INJURY OR DEATH.

UNCRATING

The heater is shipped with the flue damper already installed.
The wiring conduit runs from the thermostat to the damper drive
cover.  Before turning unit on, check to make sure the wiring
conduit is securely plugged into damper drive.

LOCATING THE HEATER

When installing the heater, consideration must be given to proper
location.  Location selected should be as close to the stack or
chimney as practicable, with adequate air supply and as
centralized with the piping system as possible.

Summary of Contents for SBD100399

Page 1: ...FYOWNERTOKEEPFORFUTUREREFERENCE PrintedinU S A 0203 PARTNO 195121 000 CAUTION TEXT PRINTED OR OUTLINED IN RED CONTAINS INFORMATION RELATIVE TO YOUR SAFETY PLEASE READ THOROUGHLY BEFORE INSTALLING AND...

Page 2: ...0 000 BTR Hr 85 Gal 82 25 4 50 73 50 65 25 25 50 21 1 65 75 8 27 75 1 50 1 50 1 50 1 50 1 50 1 50 745Lbs 857Lbs 147kW Hr 322L 209cm 12cm 187cm 166cm 65cm 53cm 1 167cm 20cm 70cm 1 50 1 50 1 50 1 50 1 5...

Page 3: ...BD85500 500 000 BTUH 85 Gal 80 1616 1212 970 808 693 606 539 485 441 404 373 346 147 kW Hr 322 L 6118 4588 3671 3059 2622 2294 2039 1835 1668 1529 1412 1311 Tall models Short models TABLE1D HEATERPERF...

Page 4: ...input of 305 000 89 kWh 365 000 107 kWh 399 000 117 kWh and 500 000 147 kWh Btuh with a recovery rating of 277 3 gph 1049 Lph or more also comply with ANSI Z21 10 3 as an automatic instantaneous type...

Page 5: ...having a cold or diminishing sense of smell with age For these reasons the use of a propane gas detector is recommended IF YOU EXPERIENCE AN OUT OF GAS SITUATION DO NOT TRY TO RELIGHTAPPLIANCES YOURS...

Page 6: ...reduction required at high altitudes the output rating of the appliance is reduced and should be compensated for in the sizing of the equipment for application FEATURES SELF CLEANING HYDRO CANNON Thes...

Page 7: ...I NFPA No 70 For Canada refer to Canadian Code CSA C22 1 Only all bronze circulators should be used with commercial water heaters Although circulators are oiled and operated by the manufacturer some c...

Page 8: ...the unit is not level insert the bolts which were used in crating into the legs to correct this condition CLEARANCES These heaters are approved for installation on combustible flooring in an alcove wh...

Page 9: ...lution must be obtained from outdoors The installation instructions for confined spaces in tightly constructed buildings must be followed to ensure adequate air supply CONFINEDSPACE When drawing combu...

Page 10: ...by means of a circulating pump When a circulating pump is used it is important to note that the flow rate should be slow so that there will be a minimum of turbulence inside the heater If a water hea...

Page 11: ...197 198 199 200 Input 180 000 190 000 199 000 Btuh Total Vent Height Feet Draft Hood 6 6 8 10 15 20 30 50 100 Input Btuh Rise Vent Connector Diameter in inches 180 000 1 Ft 8 8 8 8 8 7 7 7 190 000 8 8...

Page 12: ...10 10 8 8 8 Number of Combined Input Heaters in Thousands of Btuh Manifold Common Vent Diameter 2 610 14 14 12 12 12 10 10 10 3 915 16 16 16 14 14 12 12 12 4 1220 18 18 16 16 16 14 14 12 MODEL 365 40...

Page 13: ...0 60 66 138 260 530 810 1520 2400 4300 8800 70 61 125 240 490 750 1400 2250 3900 8100 80 57 118 220 460 690 1300 2050 3700 7500 90 53 110 205 430 650 1220 1950 3450 7200 100 50 103 195 400 620 1150 18...

Page 14: ...e controls The minimum gas supply pressure for input adjustment must FIGURE 10 SINGLE UNIT WIRING DIAGRAM SBD MODELS 120 THROUGH 500A not be less than 4 5 W C 1 12 Kpa for natural gas and 11 0 W C 2 7...

Page 15: ...f applying heat to this fitting Do not allow pipe dope to contact the plastic tube during installation CODE RESTRICTIONS Use of the top inlet water connection is not permitted on installations in the...

Page 16: ...LD NOT EXCEED SAFE USE TEMPERATUREAT FIXTURES SEE WATER TEMPERATURE CONTROL WARNING ON PAGE 27 IF HIGHER PREHEAT TEMPERATURES ARE NECESSARY TO OBTAIN ADEQUATE BOOSTER OUTPUT ADD AN ANTI SCALD VALVE FO...

Page 17: ...GLESWITCHMUSTBECLOSED ON DURING THERINSEOPERATIONANDOPEN OFF WHENDISHWASHER IS NOTOPERATING OR WHEN ON LONG STANDBY NOTE 2 INSTALLLINETEMPERATURECONTROLINANUNINSULATED TEEBEYONDTHEDISHWASHINGMACHINETA...

Page 18: ...in the installation diagrams on the following pages are typical TWO TEMPERATURE TWO HEATERS ONE PRE HEATER ONE BOOSTER HEATER WITH OR WITHOUT BUILDING RECIRCULATION The discharge opening of the temper...

Page 19: ...OTE 3 ADJUST PLUG COCK SO THE SANITIZING LOOP FLOW RATE DOES NOT CAUSE UNNECESSARY TURBULENCE IN THE TANK PIPE RELIEF VALVE TO OPEN DRAIN INSTALL IN ACCORDANCE WITH LOCAL CODES CIRCULATING RETURN LINE...

Page 20: ...HER PREHEAT TEMPERATURES ARE NECESSARY TO OBTAIN ADEQUATE BOOSTER OUTPUT ADD ANANTI SCALD VALVE FOR HOT WATER SUPPLIED TO FIXTURES INSERT A CAUTION IF BUILDING COLD WATER SUPPLY HAS A BACKFLOW PREVENT...

Page 21: ...STER OUTPUT ADD AN ANTI SCALDVALVE FOR HOT WATER SUPPLIED TO FIXTURES PIPE RELIEF VALVE TO OPEN DRAIN WHEN USING A STATE T 140 200 350 OR 400 STORAGE TANK USE LOWER 3 4 OPENING FOR TANK TEMPERATURE CO...

Page 22: ...SBDMODELS 120 69 75 177cm 69 75 177cm 154 73 00 185cm 73 00 185cm 180 67 50 171cm 70 50 179cm 197 75 00 192cm 81 50 207cm 198 75 00 192cm N A 199 67 50 171cm 70 50 179cm 200 72 00 183cm 72 00 183cm 2...

Page 23: ...installation manual for complete instructions MULTIPLE UNIT INSTALLATIONS For multiple unit installations contact State Water Heaters Technical Support Center at 1 800 527 1953 TABLE5 MANIFOLDGASPRES...

Page 24: ...ION PURGE DISCHARGE MUST NOT ENTER CONFINEDAREAS OR SPACES WHERE IGNITION CAN OCCUR THE AREA MUST BE WELL VENTILATED AND ALL SOURCES OF IGNITION MUSTBE INACTIVATED OR REMOVED WARNING THE GAS VALVE MUS...

Page 25: ...SYSTEM AND ANY GAS CONTROL WHICH HAS BEEN UNDER WATER E DO NOT OPERATE APPLIANCE UNLESS UNIT IS FILLED WITH WATERAND INLET LINES AFTER FULLY OPEN WARNING IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTL...

Page 26: ...L SYSTEM AND ANY GAS CONTROL WHICH HAS BEEN UNDER WATER E DO NOT OPERATE APPLIANCE UNLESS UNIT IS FILLED WITH WATERAND INLET LINESAFTER FULLY OPEN WARNING IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACT...

Page 27: ...e the damper disc manually or motor damage will occur If the water heater does not operate with the Service Switch in either position Refer to the Troubleshooting Sections and Operational Checklist se...

Page 28: ...n PREVENTIVE MAINTENANCE CHECK THE PILOT At least once a year check the pilot burner fig 15 and the main burner fig 16 for proper operation Refer to the following pilot and main burner sections PILOT...

Page 29: ...the gauge port and refer to Table 5 for correct manifold pressure 2 Use this formula to clock the meter Be sure that other gas consuming appliances are not operating during this interval 3600 X H Btuh...

Page 30: ...heater and replacement of the factory installed magnesium anodes with aluminum anodes may correct the condition Occasionally water softener companies recommend removal of heater anodes for odor reason...

Page 31: ...ex head screws securing tank cleanout plate and remove plate 4 Remove lime scale or sediment using care not to damage the glass lining 5 Inspect cleanout plate gasket if new gasket is required replace...

Page 32: ...ount of UN LIME If the material is vigorously dissolved by the UN LIME it can be reused if not the UN LIME should be replaced TROUBLESHOOTING IGNITION MODULE SYSTEM Before calling your service agent t...

Page 33: ...breaker 5 Disconnect switch off 6 Harness not plugged into appliance receptacle A FLUE DAMPER OPEN OR OPENING Unit is calling for heat and damper disc should be in vertical position VOLTAGE ACROSS 4...

Page 34: ...slower Call serviceman Check gas input If incorrect adjust gas pressure or replace main burner orifice Draft hood not installed or Call serviceman Install draft hood or baffles as one or more flue ba...

Page 35: ...35...

Page 36: ...36 500 Lindahl Parkway Ashland City TN 37015 Phone 800 821 2017 Fax 800 644 9306 www stateind com...

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