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1. With the 5 gallon Up-N-Down container in the vertical position,

unscrew the plastic vent cap in the handle and pierce the
plastic membrane over the vent boss under the cap to allow
the container to vent.

Note:

  If your container does not have the vent cap and vent

boss, drill a 3/16" hole in the handle.  When you have finished
deliming you will be able to plug this drilled vent with the
stainless steel screw that is supplied with the kit.

2. Remove the container's cap and cut the plastic membrane

located in the 3/4" IPT opening in the cap.  Take care to not
damage the threads.

3. Find the 3/4" male adapter, apply teflon tape to the threaded

end and screw it into the 3/4" IPT opening in the cap.

4. Put cap with male adapter back on the container and slide

3/4" hose over end of male adapter and fasten in place using
hose clamp provided.

Delime using Flo-Jug Method

5. Slide the hose clamp over end of hose and slide hose over

the male adapter in the water heater drain opening and
secure in place using hose clamp.

6. Lift container to the "Pour" Position, see Figure 9, being careful

to keep the vent in the handle above the liquid level and pour
the UN•LIME into the heater.

7. Lower container, you may have to place the container on its

empty carton to prevent the UN•LIME from flowing back into
the container.

8. Let UN•LIME remain in the heater for 5 minutes and then

lower the container to the "Drain" Position, see Figure 9.

9. Deliming activity is indicated by foaming on the surface of the

UN•LIME.  If there is deliming activity, repeat steps 6 thru 8.

Normally, lime removal will be completed within one hour.  Severe
build-up of lime may take longer than an hour to complete
descaling.

Note:  To check UN•LIME for continued use, place some scale or
white chalk in a glass with a small amount of UN•LIME.  If the
material is vigorously dissolved by the UN•LIME, it can be reused;
if not, the UN•LIME should be replaced.

TROUBLESHOOTING

IGNITION MODULE SYSTEM

Before calling your service agent, the following checklist should
be examined to eliminate obvious problems from those requiring
replacement or servicing.

— Check that “main manual gas shutoff valve” is fully open

and that gas service has not been interrupted.

— Check that after following the appliance OPERATING

INSTRUCTIONS, the “Top Knob” of the appliance gas valve
is in “ON” position.

— Check electrical supply to the appliance for possible blown

(or tripped) fusing or power interruption.

— Is the water temperature in tank below the thermostat dial

setting on the appliance thermostat (calling for heat)?

— It is possible that the high limit (E.C.O.) has functioned to

shut off the appliance.  See FEATURES — Water Temperature
Control for reset procedure.  Contact your serviceman if
limit continues to function to shut off appliance.

SERVICE

The installer may be able to observe and correct certain problems
which may arise when the unit is put into operation.  HOWEVER,
it is recommended that only qualified servicemen, using
appropriate test equipment, be allowed to service the heater.

As preliminary step, check wiring against diagram, check for
grounded, broken or loose wires.  Check all wire ends to be
sure that they are making good contact.

ELECTRICAL SERVICING

 

CAUTION

LABEL ALL WIRES PRIOR TO DISCONNECTION WHEN
SERVICING CONTROLS.  WIRING ERRORS CAN CAUSE
IMPROPER AND DANGEROUS OPERATION.

VERIFY PROPER OPERATION AFTER SERVICING.

REPLACEMENT PARTS

Replacement parts may be ordered through State dealers,
authorized servicers or distributors.  Refer to the Yellow Pages
for where to call or contact the State Water Heaters  When ordering
parts be sure to state the quantity, part number and description
of the item(s) including the complete model and serial number
as it appears on the product.  Refer to the part’s list for more
information.

Summary of Contents for SBD100399

Page 1: ...FYOWNERTOKEEPFORFUTUREREFERENCE PrintedinU S A 0203 PARTNO 195121 000 CAUTION TEXT PRINTED OR OUTLINED IN RED CONTAINS INFORMATION RELATIVE TO YOUR SAFETY PLEASE READ THOROUGHLY BEFORE INSTALLING AND...

Page 2: ...0 000 BTR Hr 85 Gal 82 25 4 50 73 50 65 25 25 50 21 1 65 75 8 27 75 1 50 1 50 1 50 1 50 1 50 1 50 745Lbs 857Lbs 147kW Hr 322L 209cm 12cm 187cm 166cm 65cm 53cm 1 167cm 20cm 70cm 1 50 1 50 1 50 1 50 1 5...

Page 3: ...BD85500 500 000 BTUH 85 Gal 80 1616 1212 970 808 693 606 539 485 441 404 373 346 147 kW Hr 322 L 6118 4588 3671 3059 2622 2294 2039 1835 1668 1529 1412 1311 Tall models Short models TABLE1D HEATERPERF...

Page 4: ...input of 305 000 89 kWh 365 000 107 kWh 399 000 117 kWh and 500 000 147 kWh Btuh with a recovery rating of 277 3 gph 1049 Lph or more also comply with ANSI Z21 10 3 as an automatic instantaneous type...

Page 5: ...having a cold or diminishing sense of smell with age For these reasons the use of a propane gas detector is recommended IF YOU EXPERIENCE AN OUT OF GAS SITUATION DO NOT TRY TO RELIGHTAPPLIANCES YOURS...

Page 6: ...reduction required at high altitudes the output rating of the appliance is reduced and should be compensated for in the sizing of the equipment for application FEATURES SELF CLEANING HYDRO CANNON Thes...

Page 7: ...I NFPA No 70 For Canada refer to Canadian Code CSA C22 1 Only all bronze circulators should be used with commercial water heaters Although circulators are oiled and operated by the manufacturer some c...

Page 8: ...the unit is not level insert the bolts which were used in crating into the legs to correct this condition CLEARANCES These heaters are approved for installation on combustible flooring in an alcove wh...

Page 9: ...lution must be obtained from outdoors The installation instructions for confined spaces in tightly constructed buildings must be followed to ensure adequate air supply CONFINEDSPACE When drawing combu...

Page 10: ...by means of a circulating pump When a circulating pump is used it is important to note that the flow rate should be slow so that there will be a minimum of turbulence inside the heater If a water hea...

Page 11: ...197 198 199 200 Input 180 000 190 000 199 000 Btuh Total Vent Height Feet Draft Hood 6 6 8 10 15 20 30 50 100 Input Btuh Rise Vent Connector Diameter in inches 180 000 1 Ft 8 8 8 8 8 7 7 7 190 000 8 8...

Page 12: ...10 10 8 8 8 Number of Combined Input Heaters in Thousands of Btuh Manifold Common Vent Diameter 2 610 14 14 12 12 12 10 10 10 3 915 16 16 16 14 14 12 12 12 4 1220 18 18 16 16 16 14 14 12 MODEL 365 40...

Page 13: ...0 60 66 138 260 530 810 1520 2400 4300 8800 70 61 125 240 490 750 1400 2250 3900 8100 80 57 118 220 460 690 1300 2050 3700 7500 90 53 110 205 430 650 1220 1950 3450 7200 100 50 103 195 400 620 1150 18...

Page 14: ...e controls The minimum gas supply pressure for input adjustment must FIGURE 10 SINGLE UNIT WIRING DIAGRAM SBD MODELS 120 THROUGH 500A not be less than 4 5 W C 1 12 Kpa for natural gas and 11 0 W C 2 7...

Page 15: ...f applying heat to this fitting Do not allow pipe dope to contact the plastic tube during installation CODE RESTRICTIONS Use of the top inlet water connection is not permitted on installations in the...

Page 16: ...LD NOT EXCEED SAFE USE TEMPERATUREAT FIXTURES SEE WATER TEMPERATURE CONTROL WARNING ON PAGE 27 IF HIGHER PREHEAT TEMPERATURES ARE NECESSARY TO OBTAIN ADEQUATE BOOSTER OUTPUT ADD AN ANTI SCALD VALVE FO...

Page 17: ...GLESWITCHMUSTBECLOSED ON DURING THERINSEOPERATIONANDOPEN OFF WHENDISHWASHER IS NOTOPERATING OR WHEN ON LONG STANDBY NOTE 2 INSTALLLINETEMPERATURECONTROLINANUNINSULATED TEEBEYONDTHEDISHWASHINGMACHINETA...

Page 18: ...in the installation diagrams on the following pages are typical TWO TEMPERATURE TWO HEATERS ONE PRE HEATER ONE BOOSTER HEATER WITH OR WITHOUT BUILDING RECIRCULATION The discharge opening of the temper...

Page 19: ...OTE 3 ADJUST PLUG COCK SO THE SANITIZING LOOP FLOW RATE DOES NOT CAUSE UNNECESSARY TURBULENCE IN THE TANK PIPE RELIEF VALVE TO OPEN DRAIN INSTALL IN ACCORDANCE WITH LOCAL CODES CIRCULATING RETURN LINE...

Page 20: ...HER PREHEAT TEMPERATURES ARE NECESSARY TO OBTAIN ADEQUATE BOOSTER OUTPUT ADD ANANTI SCALD VALVE FOR HOT WATER SUPPLIED TO FIXTURES INSERT A CAUTION IF BUILDING COLD WATER SUPPLY HAS A BACKFLOW PREVENT...

Page 21: ...STER OUTPUT ADD AN ANTI SCALDVALVE FOR HOT WATER SUPPLIED TO FIXTURES PIPE RELIEF VALVE TO OPEN DRAIN WHEN USING A STATE T 140 200 350 OR 400 STORAGE TANK USE LOWER 3 4 OPENING FOR TANK TEMPERATURE CO...

Page 22: ...SBDMODELS 120 69 75 177cm 69 75 177cm 154 73 00 185cm 73 00 185cm 180 67 50 171cm 70 50 179cm 197 75 00 192cm 81 50 207cm 198 75 00 192cm N A 199 67 50 171cm 70 50 179cm 200 72 00 183cm 72 00 183cm 2...

Page 23: ...installation manual for complete instructions MULTIPLE UNIT INSTALLATIONS For multiple unit installations contact State Water Heaters Technical Support Center at 1 800 527 1953 TABLE5 MANIFOLDGASPRES...

Page 24: ...ION PURGE DISCHARGE MUST NOT ENTER CONFINEDAREAS OR SPACES WHERE IGNITION CAN OCCUR THE AREA MUST BE WELL VENTILATED AND ALL SOURCES OF IGNITION MUSTBE INACTIVATED OR REMOVED WARNING THE GAS VALVE MUS...

Page 25: ...SYSTEM AND ANY GAS CONTROL WHICH HAS BEEN UNDER WATER E DO NOT OPERATE APPLIANCE UNLESS UNIT IS FILLED WITH WATERAND INLET LINES AFTER FULLY OPEN WARNING IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTL...

Page 26: ...L SYSTEM AND ANY GAS CONTROL WHICH HAS BEEN UNDER WATER E DO NOT OPERATE APPLIANCE UNLESS UNIT IS FILLED WITH WATERAND INLET LINESAFTER FULLY OPEN WARNING IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACT...

Page 27: ...e the damper disc manually or motor damage will occur If the water heater does not operate with the Service Switch in either position Refer to the Troubleshooting Sections and Operational Checklist se...

Page 28: ...n PREVENTIVE MAINTENANCE CHECK THE PILOT At least once a year check the pilot burner fig 15 and the main burner fig 16 for proper operation Refer to the following pilot and main burner sections PILOT...

Page 29: ...the gauge port and refer to Table 5 for correct manifold pressure 2 Use this formula to clock the meter Be sure that other gas consuming appliances are not operating during this interval 3600 X H Btuh...

Page 30: ...heater and replacement of the factory installed magnesium anodes with aluminum anodes may correct the condition Occasionally water softener companies recommend removal of heater anodes for odor reason...

Page 31: ...ex head screws securing tank cleanout plate and remove plate 4 Remove lime scale or sediment using care not to damage the glass lining 5 Inspect cleanout plate gasket if new gasket is required replace...

Page 32: ...ount of UN LIME If the material is vigorously dissolved by the UN LIME it can be reused if not the UN LIME should be replaced TROUBLESHOOTING IGNITION MODULE SYSTEM Before calling your service agent t...

Page 33: ...breaker 5 Disconnect switch off 6 Harness not plugged into appliance receptacle A FLUE DAMPER OPEN OR OPENING Unit is calling for heat and damper disc should be in vertical position VOLTAGE ACROSS 4...

Page 34: ...slower Call serviceman Check gas input If incorrect adjust gas pressure or replace main burner orifice Draft hood not installed or Call serviceman Install draft hood or baffles as one or more flue ba...

Page 35: ...35...

Page 36: ...36 500 Lindahl Parkway Ashland City TN 37015 Phone 800 821 2017 Fax 800 644 9306 www stateind com...

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