background image

10

VENTING

 WARNING

THE INSTRUCTIONS IN THIS SECTION ON VENTING MUST
BE FOLLOWED TO AVOID CHOKED COMBUSTION OR
RECIRCULATION OF FLUE GASES.  SUCH CONDITIONS
CAUSE SOOTING OR RISKS OF FIRE AND ASPHYXIATION.

Heater must be protected from freezing downdrafts.

Remove all soot or other obstructions from the chimney that will
retard a free draft.

Type B venting is recommended with these heaters. See table 3
TECHNICAL DATA VENTING.

This water heater must be vented in compliance with all local
codes, the current revision of the National Fuel Gas Code (ANSI-
Z223.1) and with the Category I Venting Tables.

In Canada, venting shall conform to the requirements of the
current CAN/CGA B149.1-00 installation code.

If any parts of the vent system are exposed to ambient
temperatures below 35 degrees F (2 degrees C) they must be
insulated to prevent condensation.

• Do not connect the heater to a common vent or chimney with

solid fuel burning equipment.  This practice is prohibited by
many local  building codes as is the practice of venting gas
fired equipment to the duct work of ventilation systems.

• Where a separate vent connection is not available and the

vent pipe from the heater must be connected to a common
vent with an oil burning furnace, the vent pipe should enter
the smaller common vent or chimney at a point above the
large vent pipe.

        

CORRECT METHOD
OF VENT PIPE
INSTALLATION

INCORRECT INSTALLATION
WITH NO UPWARD
ANGLE

PROVIDE MAXIMUM VERTICAL RISE OF VENT PIPE DIRECTLY ABOVE
HEATER DRAFT HOOD BEFORE TURNING INTO HORIZONTAL RUN.

FIGURE 8

MULTIPLE HEATER MANIFOLD

Figure 9 and table 3 should be used for horizontally manifolding
two or more heaters.  Also see MULTIPLE-UNIT INSTALLATIONS
of MECHANICAL VENTING section for induced draft applications.

FIGURE 9

WATER LINE CONNECTIONS

This manual provides detailed installation diagrams (see pages
16-22 of this manual) for typical methods of application for the
water heaters.

The water heater may be installed by itself, or with a separate
storage tank, on both single and two-temperature systems.
When used with a separate storage tank, the circulation may be
either by gravity or by means of a circulating pump.  When a
circulating pump is used it is important to note that the flow rate
should be slow so that there will be a minimum of turbulence
inside the heater.

If a water heater is installed in a closed water system, contact
the water supplier or local plumbing inspector on how to control
this situation.

WATER (POTABLE) HEATING AND

SPACE HEATING

1. All piping components connected to this unit for space heating

applications shall be suitable for use with potable water.

2. Toxic chemicals, such as those used for boiler treatment,

shall NEVER be introduced into this system.

3. This unit may NEVER be connected to any existing heating

system or component(s) previously used with a non-potable
water heating appliance.

4. When the system requires water for space heating at

temperatures higher than required for domestic water
purposes, a tempering valve must be installed.  Please refer
to installation diagrams on pages 16 through 22 in this manual
for suggested piping arrangements.

 CAUTION

A closed system will exist if a check valve (without bypass),
pressure reducing valve (without bypass), or a water meter
(without bypass) is installed in the cold water line between the
water heater and street main (or well).

Excessive pressure may develop in such closed systems,
causing premature tank failure or intermittent relief valve
operation.  This is not a warranty failure.  An expansion tank or a
similar device may be required in the inlet supply line between
the appliance and the meter or valve to compensate

 

for the

thermal expansion of the water.

SYSTEM CONNECTIONS

The system installation must conform to these instructions and
to the local code authority having jurisdiction.  Good practice
requires that all heavy piping be supported.

THERMOMETERS (Not Supplied)

Thermometers should be obtained and field installed as shown
in the installation diagrams.

Thermometers are installed in the system as a means of
detecting the temperature of the outlet water supply.

RELIEF VALVE

This water heater is equipped with a combination temperature-
pressure relief valve that complies with the standard for relief
valves and automatic gas shutoff devices for hot water supply
system, ANSI Z21.22, for Canada see CAN/CSA 149.1-00.   

FOR

SAFE OPERATION OF THE WATER HEATER, THE RELIEF
VALVE(S) MUST NOT BE REMOVED OR PLUGGED.

Summary of Contents for SBD100399

Page 1: ...FYOWNERTOKEEPFORFUTUREREFERENCE PrintedinU S A 0203 PARTNO 195121 000 CAUTION TEXT PRINTED OR OUTLINED IN RED CONTAINS INFORMATION RELATIVE TO YOUR SAFETY PLEASE READ THOROUGHLY BEFORE INSTALLING AND...

Page 2: ...0 000 BTR Hr 85 Gal 82 25 4 50 73 50 65 25 25 50 21 1 65 75 8 27 75 1 50 1 50 1 50 1 50 1 50 1 50 745Lbs 857Lbs 147kW Hr 322L 209cm 12cm 187cm 166cm 65cm 53cm 1 167cm 20cm 70cm 1 50 1 50 1 50 1 50 1 5...

Page 3: ...BD85500 500 000 BTUH 85 Gal 80 1616 1212 970 808 693 606 539 485 441 404 373 346 147 kW Hr 322 L 6118 4588 3671 3059 2622 2294 2039 1835 1668 1529 1412 1311 Tall models Short models TABLE1D HEATERPERF...

Page 4: ...input of 305 000 89 kWh 365 000 107 kWh 399 000 117 kWh and 500 000 147 kWh Btuh with a recovery rating of 277 3 gph 1049 Lph or more also comply with ANSI Z21 10 3 as an automatic instantaneous type...

Page 5: ...having a cold or diminishing sense of smell with age For these reasons the use of a propane gas detector is recommended IF YOU EXPERIENCE AN OUT OF GAS SITUATION DO NOT TRY TO RELIGHTAPPLIANCES YOURS...

Page 6: ...reduction required at high altitudes the output rating of the appliance is reduced and should be compensated for in the sizing of the equipment for application FEATURES SELF CLEANING HYDRO CANNON Thes...

Page 7: ...I NFPA No 70 For Canada refer to Canadian Code CSA C22 1 Only all bronze circulators should be used with commercial water heaters Although circulators are oiled and operated by the manufacturer some c...

Page 8: ...the unit is not level insert the bolts which were used in crating into the legs to correct this condition CLEARANCES These heaters are approved for installation on combustible flooring in an alcove wh...

Page 9: ...lution must be obtained from outdoors The installation instructions for confined spaces in tightly constructed buildings must be followed to ensure adequate air supply CONFINEDSPACE When drawing combu...

Page 10: ...by means of a circulating pump When a circulating pump is used it is important to note that the flow rate should be slow so that there will be a minimum of turbulence inside the heater If a water hea...

Page 11: ...197 198 199 200 Input 180 000 190 000 199 000 Btuh Total Vent Height Feet Draft Hood 6 6 8 10 15 20 30 50 100 Input Btuh Rise Vent Connector Diameter in inches 180 000 1 Ft 8 8 8 8 8 7 7 7 190 000 8 8...

Page 12: ...10 10 8 8 8 Number of Combined Input Heaters in Thousands of Btuh Manifold Common Vent Diameter 2 610 14 14 12 12 12 10 10 10 3 915 16 16 16 14 14 12 12 12 4 1220 18 18 16 16 16 14 14 12 MODEL 365 40...

Page 13: ...0 60 66 138 260 530 810 1520 2400 4300 8800 70 61 125 240 490 750 1400 2250 3900 8100 80 57 118 220 460 690 1300 2050 3700 7500 90 53 110 205 430 650 1220 1950 3450 7200 100 50 103 195 400 620 1150 18...

Page 14: ...e controls The minimum gas supply pressure for input adjustment must FIGURE 10 SINGLE UNIT WIRING DIAGRAM SBD MODELS 120 THROUGH 500A not be less than 4 5 W C 1 12 Kpa for natural gas and 11 0 W C 2 7...

Page 15: ...f applying heat to this fitting Do not allow pipe dope to contact the plastic tube during installation CODE RESTRICTIONS Use of the top inlet water connection is not permitted on installations in the...

Page 16: ...LD NOT EXCEED SAFE USE TEMPERATUREAT FIXTURES SEE WATER TEMPERATURE CONTROL WARNING ON PAGE 27 IF HIGHER PREHEAT TEMPERATURES ARE NECESSARY TO OBTAIN ADEQUATE BOOSTER OUTPUT ADD AN ANTI SCALD VALVE FO...

Page 17: ...GLESWITCHMUSTBECLOSED ON DURING THERINSEOPERATIONANDOPEN OFF WHENDISHWASHER IS NOTOPERATING OR WHEN ON LONG STANDBY NOTE 2 INSTALLLINETEMPERATURECONTROLINANUNINSULATED TEEBEYONDTHEDISHWASHINGMACHINETA...

Page 18: ...in the installation diagrams on the following pages are typical TWO TEMPERATURE TWO HEATERS ONE PRE HEATER ONE BOOSTER HEATER WITH OR WITHOUT BUILDING RECIRCULATION The discharge opening of the temper...

Page 19: ...OTE 3 ADJUST PLUG COCK SO THE SANITIZING LOOP FLOW RATE DOES NOT CAUSE UNNECESSARY TURBULENCE IN THE TANK PIPE RELIEF VALVE TO OPEN DRAIN INSTALL IN ACCORDANCE WITH LOCAL CODES CIRCULATING RETURN LINE...

Page 20: ...HER PREHEAT TEMPERATURES ARE NECESSARY TO OBTAIN ADEQUATE BOOSTER OUTPUT ADD ANANTI SCALD VALVE FOR HOT WATER SUPPLIED TO FIXTURES INSERT A CAUTION IF BUILDING COLD WATER SUPPLY HAS A BACKFLOW PREVENT...

Page 21: ...STER OUTPUT ADD AN ANTI SCALDVALVE FOR HOT WATER SUPPLIED TO FIXTURES PIPE RELIEF VALVE TO OPEN DRAIN WHEN USING A STATE T 140 200 350 OR 400 STORAGE TANK USE LOWER 3 4 OPENING FOR TANK TEMPERATURE CO...

Page 22: ...SBDMODELS 120 69 75 177cm 69 75 177cm 154 73 00 185cm 73 00 185cm 180 67 50 171cm 70 50 179cm 197 75 00 192cm 81 50 207cm 198 75 00 192cm N A 199 67 50 171cm 70 50 179cm 200 72 00 183cm 72 00 183cm 2...

Page 23: ...installation manual for complete instructions MULTIPLE UNIT INSTALLATIONS For multiple unit installations contact State Water Heaters Technical Support Center at 1 800 527 1953 TABLE5 MANIFOLDGASPRES...

Page 24: ...ION PURGE DISCHARGE MUST NOT ENTER CONFINEDAREAS OR SPACES WHERE IGNITION CAN OCCUR THE AREA MUST BE WELL VENTILATED AND ALL SOURCES OF IGNITION MUSTBE INACTIVATED OR REMOVED WARNING THE GAS VALVE MUS...

Page 25: ...SYSTEM AND ANY GAS CONTROL WHICH HAS BEEN UNDER WATER E DO NOT OPERATE APPLIANCE UNLESS UNIT IS FILLED WITH WATERAND INLET LINES AFTER FULLY OPEN WARNING IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTL...

Page 26: ...L SYSTEM AND ANY GAS CONTROL WHICH HAS BEEN UNDER WATER E DO NOT OPERATE APPLIANCE UNLESS UNIT IS FILLED WITH WATERAND INLET LINESAFTER FULLY OPEN WARNING IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACT...

Page 27: ...e the damper disc manually or motor damage will occur If the water heater does not operate with the Service Switch in either position Refer to the Troubleshooting Sections and Operational Checklist se...

Page 28: ...n PREVENTIVE MAINTENANCE CHECK THE PILOT At least once a year check the pilot burner fig 15 and the main burner fig 16 for proper operation Refer to the following pilot and main burner sections PILOT...

Page 29: ...the gauge port and refer to Table 5 for correct manifold pressure 2 Use this formula to clock the meter Be sure that other gas consuming appliances are not operating during this interval 3600 X H Btuh...

Page 30: ...heater and replacement of the factory installed magnesium anodes with aluminum anodes may correct the condition Occasionally water softener companies recommend removal of heater anodes for odor reason...

Page 31: ...ex head screws securing tank cleanout plate and remove plate 4 Remove lime scale or sediment using care not to damage the glass lining 5 Inspect cleanout plate gasket if new gasket is required replace...

Page 32: ...ount of UN LIME If the material is vigorously dissolved by the UN LIME it can be reused if not the UN LIME should be replaced TROUBLESHOOTING IGNITION MODULE SYSTEM Before calling your service agent t...

Page 33: ...breaker 5 Disconnect switch off 6 Harness not plugged into appliance receptacle A FLUE DAMPER OPEN OR OPENING Unit is calling for heat and damper disc should be in vertical position VOLTAGE ACROSS 4...

Page 34: ...slower Call serviceman Check gas input If incorrect adjust gas pressure or replace main burner orifice Draft hood not installed or Call serviceman Install draft hood or baffles as one or more flue ba...

Page 35: ...35...

Page 36: ...36 500 Lindahl Parkway Ashland City TN 37015 Phone 800 821 2017 Fax 800 644 9306 www stateind com...

Reviews: