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Figure 05

5 - MAINTENANCE

So that all available resources of the implement can be fully appreciated, with durability and 

precision in mind, certain precautions should be adhered to:
-  Do  not  allow  sharp  objects    (metallic,  rocks  and  other  materials),which  could  damage  the 
conveyor belt  to mix with the product to be distributed;
- Check for any  misalignment of the conveyor belt in relationship to the machine, and/or distension 
of the same. The belt uses internal components which maintain it centralized during the job. These 
are factory set, and can be damage with excess over-tightening during adjustments (Figure 05) or 
poor and careless alignments;
- For prolonged life expectancy and good conveyor belt operations, which are directly related to the 
proper  use  of  safety  shields/guards  to  relieve  the  product  load,  thus  avoiding  overloading  and 
slippage of the same;
- Verify that the conveyor belt rollers are equally spaced thus avoiding product built-up of the same;
- After machine clean-up, be careful not to contaminate the rubber components with oil or similar 
products;
- After using the implement, use a high pressure hose to wash it down (be sure not to use chemical 
products, which may damage the paint finish of the machine), remove all product residue and bathe 
all metalic parts in oil;
- When necessary, touch-up all paint finishes to avoid corrosion of metalic parts. 

-do not step on the conveyor while its moving;
- retighten all screws/bolts before using the implement, take special care with the wheel nuts, the 
goose-neck engagement and transmission case supports; 
- after first 5 working hours, review all nuts and bolts and retighten as needed;
- adopt as a standard procedure to inspect daily all the wheel nuts and bolts and the gooseneck  

5.1 - Transmission gear box oil change

Below are the suggested directives for changing the transmission gear box oil :

-  The  recommended  oil  for  the  gear  box  is  the  SAE  90  EP(with  extreme  pressure  additives), 
available by various manufacturers on the market (using Ipiranga’s Ipergerol EP 90, Ipiranga, or 
Castrol’s Maxtron 90EP l).
- Change out the oil regularly (every  500 hrs), check for oil leaks. 
- The gear case cannot operate with, low oil level or any contamination. 

12

Summary of Contents for Hercules 10000

Page 1: ...DELIVERY DATE IMPORTANT Warranty issues will only be address if this certificate is properly filled out at the time of delivery by technician This certificate must be presented with every warranty cl...

Page 2: ......

Page 3: ...ring tension general machine lubrication verify and mount the left right disc on its specified tightening nuts bolts daily side proper working speeds mount and adjust the header cardan u joint general...

Page 4: ......

Page 5: ...this warranty which will become non transferable an will terminate automatically in case of the resale of the equipment by the second owner the CLIENTor warranty termination by the CLIENT C The warra...

Page 6: ......

Page 7: ...ANUAL AND PARTS CATALOG SEEDER FERTILIZER TRAILER STARA S A Agricultural Machinery and Implements Industry AV STARA 519 N o Me Toque RS Brazil CEP 99470 000 Phone Fax 55 54 3332 2800 e mail stara star...

Page 8: ......

Page 9: ...ial 29 9 3 Procedure 29 30 9 4 Verifying the row distribution and overlap 31 9 5 Verifying product flow rates 32 9 6 Adjusting the disc vanes 32 33 9 7 Adjusting the flow rates kg ha using the sample...

Page 10: ...ralizing Structure H rcules10000 Main Tank Sealing H rcules10000 S S Main Tank Chassis H rcules10000 S S Grating Support Brackets H rcules 10000 S S Brace Package Slide gate Package Assy Measurement S...

Page 11: ...for Tandem 400 Adjustable Tandem Drive Package Tire 400 Adjustable Tandem Drive Package Tire 12 4x24 Drive Gear Mounting Fixture for Tandem Adjustable Tandem 1 8 2 7 Tire 12 4x24 Drive Axle Adjustable...

Page 12: ......

Page 13: ...em which allows height adjustment and various wheel base widths Thus allowing for the job operations to proceed even after the vegetation has sprouted or grown without damaging the harvest Its distrib...

Page 14: ...inder Conveyor activation U Brace I Conveyor activation drive shaft V Transmission J Conveyor Sealing W Height extender optional K Distribution Discs X Lifting brake Adjustable hitching arm L Distribu...

Page 15: ...03 shows the model no of the machine weight serial no and also the date manufactured This information is fundamental in the traceability of the machine during its life cycle Figure 03 MOD PESO kg N S...

Page 16: ...800kg Load capacity and Volume W standard wheels 10 000kg or 5 000 l W wheels using options 5 000kg or 2 500 l Output rate 13kg ha to 6 000kg ha Working speeds 4km h to 18km h Power requirements Minim...

Page 17: ...preader and the tractor before maneuvering them so as not to trample personnel animals or other objects upon engaging the spreader to the tractor traction bar or the two hydraulic lift points place th...

Page 18: ...ot to contaminate the rubber components with oil or similar products After using the implement use a high pressure hose to wash it down be sure not to use chemical products which may damage the paint...

Page 19: ...fill each case with one liter each which makes up the set allowing to release of any air and bathing the whole transmission with oil After harvesting has come to an end it is recommended to clean all...

Page 20: ...etailed on Figure 06 Next tighten the axle extender screws to the height extenders and the hub shaft to the height extender Finally tighten the HUB screws to the WHEELS ATTENTION Securely tighten all...

Page 21: ...d the hub shaft assembly is mounted on one of the two adjustement heights In the Standard height w o the use of the height extender figure 09 A the disc height distance from the ground is 800 mm When...

Page 22: ...is critical that the dimensions of A and B figure 12 be equivalent being that A the distance between the goose neck pivot point and the machine wheel axle B center of the tractor rear wheel axle the d...

Page 23: ...dure in case of loose or misaligned the conveyor Loose conveyor Tighten the adjustment bolts see Fig 04 page 10 maintain the same number of turns on both sides thus avoiding misalignment issues Convey...

Page 24: ...it will work properly Maintain the transmission gears with grease so as to facilitate disc replacement IMPORTANT When substituting the disc vanes be very careful for there is a left side set and a rig...

Page 25: ...or granular products fertilizers and seed The items used exclusively when working with granular products and should be removed when working with limestone are Main Tank Cap Package Optional Incline Se...

Page 26: ...ng the disc vanes becareful for there is a set for the left disc and another for the right disc They can be easily inverted for they can be mounted on any side but there is only one correct position O...

Page 27: ...and the adjustments will not obtain satisfactory results for the product is pulled from the opposite side of the vanes INCORRECT Figure 22 In this case the set of the right vanes is mounted on the le...

Page 28: ...justment is directly affected by the type of application conditions Position 1 for rate up to 150 kg ha Position 2 for rates above 150 kg ha 2 1 The position of the deflector support shown on figure 2...

Page 29: ...machine is stopped ATTENTION Do not drive in reverse with the conveyor drive wheel engaged in the working position see below The gear box should be adjusted in a way that when the conveyor drive wheel...

Page 30: ...nveyor drive wheel tire tire 18 x 8 5 8 ATV MAX centered with the machine s tire as shown on figure 28 The drive wheel position is factory set but during maintenance operations or tire replacement of...

Page 31: ...urize again according to figure 30 1 0 0 springs extended tightening the nut and maintaining a distance of about 75mm for the C measurement as shown on figure 32 NOTE The rubber sheath accordion shape...

Page 32: ...djustment valve is factory set thus the discs spin at 720 rpm maintain these settings to guarantee the proper system operation The oil pressure filter along with the oil should be changed periodically...

Page 33: ...ow below 80 l min Contaminated oil Unequal plug pressure Input out hoses inverted Mis matched connections Retighten with caution Apply sealing tape and retighten with caution Retighten with caution Ap...

Page 34: ...andere fahrgeschwindigkeinten umrechnung siehe streutabelle F r bandgeschwindigkeit II streumengen kg ha vor berechnung durch 2 dividieren 1 K op de gewenste kg ha schuiven 2 I ha aflezen boven hat bi...

Page 35: ...0 30 35 35 35 35 35 35 35 35 40 40 40 40 40 40 45 45 45 45 45 45 50 50 50 50 50 55 55 55 55 55 60 60 60 60 65 65 65 70 70 70 75 75 80 100 100 100 100 I ha 50 100 300 500 700 900 1100 1300 200 400 600...

Page 36: ...ary application flow rates of any product using kg ha adjusting the scale band and the required overlap for a uniform application 9 2 Required material Weight scale Tape measure 8 trays with internal...

Page 37: ...ere is an additional 18m laterally so that the product application is within the center of the tray lines and another to mark for the overlap It is important to initiate the distribution system less t...

Page 38: ...within the vessels indicate if the row can be increased or reduced according to figure 38 On figure 38 see the sample product in the collection vessel which is interpreted as follows The product in t...

Page 39: ...d what is the weight to be collected on the trays to equalize the system 1st Adjust the machine and distribute on both rows of trays according to the previous instructions Collect the product of the 8...

Page 40: ...e opening for the product as it drops onto the conveyor belt it should be full of product or be it before making the collection run 50m distribute the product normally travel with the equipment in ope...

Page 41: ...roduct Check the floodgate opening for the product as it drops onto the conveyor belt it should be full of product or be it before making the collection run 50m distribute the product normally travel...

Page 42: ...2 87 1 24 12 46 12 46 14 48 15 51 16 52 1 26 1 01 10 52 10 52 10 53 1 37 15 44 15 44 16 45 17 47 28m 18 47 1 36 15 44 15 44 16 45 17 47 28m 18 47 12 40 14 44 28m 15 44 1 20 12 40 14 44 28m 15 44 2 35...

Page 43: ...46 10 40 10 40 11 42 12 45 1 01 28m 18 47 14 44 14 44 17 44 18 46 28m 11 53 10 49 11 53 2 55 1 03 28m 16 48 13 42 13 42 15 44 16 47 1 83 1 12 10 40 1 64 1 07 10 40 1 44 1 18 10 52 10 52 10 53 2 9 1 06...

Page 44: ...rain 14 50 15 51 17 54 ALFALFA 0 85 16 44 21 50 20 52 16 54 BLACK OATS 0 48 17 51 17 51 17 54 HOLLY 0 51 10 41 GREEN PEAS 0 83 15 46 15 46 15 46 18 47 18 47 22 50 BEANS 0 83 22 47 22 47 23 49 MILLET 2...

Page 45: ...18 00 SERRANA 2 87 1 24 13 50 13 53 17 55 NK 30 00 20 MANAH 2 35 0 80 15 49 16 53 16 54 PK 00 20 30 SERRANA 2 43 1 26 10 46 10 50 NK 30 00 01 MANAH 2 23 1 26 10 49 10 50 11 53 11 54 FOSTAG 567 M4 PK...

Page 46: ...4 27 30 32 36 WILD TURNIP 14 55 16 55 28m 16 55 MILLET 2 05 0 86 14 53 MILLET 1 73 0 7 11 49 12 50 ALFALFA 16 45 17 47 17 55 GREEN PEAS 17 46 21 50 28m 21 50 SUNFLOWERS 11 50 11 50 13 55 CANOLA 23 54...

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