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2M-Z21001 Rev A Owner's Manual for IRCS4 Impingement/Radiant Split-Belt Conveyor

Toaster

TABLE OF CONTENTS

Warranty

i

General Information and Installation

1–2

Specifications

3

Daily Operation

4

Cleaning

5

Settings

6-7

Warning Screens

7

Exploded Views

8–11

Parts List

12-13

Wiring Diagram

14

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Summary of Contents for IRCS4

Page 1: ...g diagram s pertaining to the unit s covered by this manual are also included This manual must be read and understood by all persons using or installing this appliance Contact your Star dealer if you have any questions concerning installation use or maintenance of this equipment DO NOT DISCARD THIS MANUAL Impingement Radiant Split Belt Conveyor Toaster 2M Z21001 Rev A 06 2016 IRCS4 ...

Page 2: ...aterials This warranty is not valid on rollers purchased as replacement parts PARTS WARRANTY Parts that are sold to repair out of warranty equipment are warranted for ninety 90 days The labor to replace the part is NOT warrantied SERVICES AND EXPENSES NOT COVERED BY WARRANTY Travel time and mileage rendered beyond the 50 mile radius limit Mileage and travel time on portable equipment see below Lab...

Page 3: ...ingement Radiant Split Belt Conveyor Toaster TABLE OF CONTENTS Warranty i General Information and Installation 1 2 Specifications 3 Daily Operation 4 Cleaning 5 Settings 6 7 Warning Screens 7 Exploded Views 8 11 Parts List 12 13 Wiring Diagram 14 ...

Page 4: ...iii NOTES ...

Page 5: ...se have the information in the above ﬁelds ready when you call to ensure a faster service Using any part other than genuine Star factory supplied parts relieves the manufacturer of all liability Due to periodic changes in designs methods procedures policies and regulations the speciﬁcations contained in this sheet are subject to change without notice Star reserves the right to change product speci...

Page 6: ...or adequate ventilation It is recommended that you leave at least a one 1 inch gap on each side as well as at least a two 2 inch gap on the top Do not operate the unit without the crumb tray properly positioned If operated improperly overheating and poor toasting may occur Before using the unit for the first time ensure to clean the toaster properly Refer to the Cleaning Procedure document for cle...

Page 7: ...PTH in mm VOLTS AMPS WATTS NEMA PLUG APPROX SHIP WEIGHT APPROX WEIGHT INSTALLED IRCS41 15 5 394 18 6 795 31 3 795 208 240 22 5 19 5 4680 L6 30P 95 lb 43 1 kg 80 lb 36 3 kg 1 patent pending 15 5 in 0 9 in 18 6 in 17 1 in Toaster paddle storage is located on the side The six 6 foot power cord exits the rear of the case here 31 3 in 1 2 in 2 ...

Page 8: ...speed and heat settings of the two conveyors to be the same as the setting of the side that was pressed For example if the left MERGE button is pressed the right conveyor will change its preset to match the left side s preset Selecting another preset will return the toaster to split operation iv REVERSE MELT The REVERSE button causes the conveyor to stop and the word MELT to flash on the screen Wh...

Page 9: ...he DARKER LIGHTER button and the left and right down buttons This causes the toaster to turn off the heating elements but keep power to all other parts and the display ii Immediately spray the oven cleaner onto the non scratch pad and scrub the conveyor chain while it is still warm and moving DO NOT SPRAY DIRECTLY ONTO THE CONVEYOR BELT OR INTO THE COOKING CHAMBER OVERSPRAY ONTO THE HEATING ELEMEN...

Page 10: ...roduct can be changed using the and buttons on the left side iii The right MERGE and REVERSE buttons are used to cycle between the other settings iv The heat settings power 1 10 melt time 1 60 seconds or conveyor speed 6 60 seconds values can be changed using the right side and buttons All values are set in whole numbers v Once finished press the DARKER LIGHTER button to exit to the main menu Sett...

Page 11: ...when uploaded must be 8 characters or less POSSIBLE WARNING SCREENS CHECK FAN Indicates that the unit is approaching its allowable temperature limit This is meant to be an early warning to allow the user to clear any blockages to the fan before the high limit switch trips If clearing the blockage does not eliminate the warning after allowing a few minutes for the machine to cool turn the unit off ...

Page 12: ...8 RIGHT SIDE ELEMENTS AND DRIVE LEFT SIDE PANEL IRCS4 208 chain and belt not shown 22 20 43 69 69 66 62 63 61 76 78 59 60 25 74 18 19 69 44 21 72 5 33 34 7 ...

Page 13: ...er s Manual for IRCS4 Impingement Radiant Split Belt Conveyor Toaster 9 REAR FANS FRONT LEFT AND TOP IRCS4 208 chain and belt not shown 36 46 47 45 68 13 14 57 58 15 49 50 48 2 40 36C 36B 36A 6 36D 75 IMPINGEMENT FAN BOX ...

Page 14: ...n and belt not shown CONTROL PANEL CONTROL LABEL REPLACEMENT i Remove the two 2 screws holding the bezel on ii Lift off the bezel gasket and label iii Place new label bezel and gasket in place in the order displayed on the right iv Tighten down the two 2 screws that hold the bezel in place ...

Page 15: ... s Manual for IRCS4 Impingement Radiant Split Belt Conveyor Toaster 11 35 40 16 82 41 73 70 37 28 29 30 32 66 62 31 35A 35B 35C 35D 74 78 CONTROL BOARD LEFT SIDE DRIVE PARTS CONTROL BOARD IRCS4 208 chain and belt not shown ...

Page 16: ...E Z21007 CPU board 1 11 Side references are from the operator s point of view from the front of the unit Items labeled NS are non serviceable Items labeled NP are not pictured REF NO PART NUMBER DESCRIPTION QTY PAGE NO 35C 2E Z21008 motor board 1 11 35D 2E Z21009 relay 4 11 36 HC 120404 impingement fan box assembly 1 9 36A HC Z20897 insulation holder fan box 1 9 36B HC Z21012 insulation fan box 1 ...

Page 17: ...h screw truss head 14 10 72 2C 6349 8 X 0 375 inch sheet metal screw 20 8 10 73 2C Z3447 8 32 keps nut 2 11 74 2C 200067 6 32 x 0 25 inchscrew truss head 12 11 75 2C 1488 6 32 x 0 375 inch screw 3 9 76 2C 200005 6 32 x 0 5 inch screw truss head 8 8 77 2C Z21035 6 x 2 inch sheet metal screw 4 10 78 2C Z2594 6 32 keps nut 18 8 11 79 2C 200101 6 split washer 3 NP 80 2C 8494 rivet 5 32 inch x 275 inch...

Page 18: ...14 VOLTS AMPS WATTS NEMA PLUG 208 240 22 5 19 5 4680 L6 30P ...

Page 19: ...2M Z21001 Rev A Owner s Manual for IRCS4 Impingement Radiant Split Belt Conveyor Toaster ...

Page 20: ... S A 2M Z21001 Rev A 06 2016 Specifications are subject to change without notice STAR MANUFACTURING INTERNATIONAL INC 10 Sunnen Drive Saint Louis Missouri 63143 Telephone 800 264 7827 Fax 314 781 5445 www star mfg com ...

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