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LIMITED EQUIPMENT WARRANTY

All workmanship and material in Star products have a one (1) year limited warranty on parts and labor in the United States and Canada unless 
otherwise noted below. Such warranty is limited to the original purchaser only and shall be eff ective from the date the equipment is placed in 
service. Star’s obligation under this warranty is limited to the repair of defects without charge, by the factory authorized service agency or one 
of its sub-agencies. Star will not assume any responsibility for loss of revenue. Models that are considered “portable” (see below) should be 
taken to the closest Star service agency, transportation prepaid. On all shipments outside the U.S.A. and Canada, see the International Warranty.

This warranty does not apply to any item that is disassembled or tampered with for any purpose other than repair by a Star-authorized service 
center or the service center’s sub-agency. This warranty does not apply if damage occurs from improper installation, misuse, wrong voltage, 
wrong gas or operated contrary to the Installation and operating instructions. This warranty is not valid on Conveyor Ovens unless a “start-up/
check-out” has been performed by a factory authorized technician. This warranty does not apply to “Special Products” but to regular catalog 
items only. Star’s warranty on “Special Products” is six (6) months on parts and ninety (90) days on labor. 

 The warranty period for Ultra-Max Hot Plates, Griddles, and Char Broilers is (3) years parts and labor.

 The warranty period for Star-Max Char Broilers, Griddles, Hot Plates, Fryers, and Finishing Ovens is (2) years parts and labor.

 The warranty period for JetStar series six (6) ounce and eight (8) ounce Popcorn Poppers is two (2) years.

 The warranty period for Chrome-Max Griddles is fi ve (5) years on the griddle surface. See detailed warranty provided with unit.

 The warranty period for Duratec coatings is one (1) year under normal use and reasonable care. The warranty period for Staltek coatings 

is fi ve (5) years under normal use and reasonable care. This warranty does not apply if damage occurs to the coating from improper cleaning 
or maintenance, use of metallic utensils, abrasive cleaners or pads, or damage from any other non-food object that comes in continuous 
contact with the roller coating. This warranty does not apply to the “non-stick” properties of such materials. This warranty is not valid on 
rollers purchased as replacement parts.

PARTS WARRANTY

Parts that are sold to repair out of warranty equipment are warranted for ninety (90) days. The labor to replace the part is NOT warrantied.

SERVICES AND EXPENSES NOT COVERED BY WARRANTY

 Travel time and mileage rendered beyond the 50-mile radius limit

 Mileage and travel time on “portable” equipment (see below)

 Labor to replace such items that can be replaced easily during

• 

a daily cleaning routine (e.g., removable kettles on fryers, knobs,

 grease drawers on griddles, etc.) 

 Installation of equipment

 Cleaning of equipment

 Seasoning of griddle plates

PORTABLE  EQUIPMENT

Star will not honor service bills that include travel time and mileage charges for servicing any products considered “portable” including items 
listed below.  These products should be taken to the Service Agency for repair: 

 Model 510FD, 510FF Fryer 

 Model 526TOA Toaster Oven 

 Model J4R, 4 oz. Popcorn Machine

 Model 518CMA & 526CMA Cheese Melter

 Model 12MC & 15MC & 18MCP Hot Food Merchandisers

 Model 12NCPW & 15NCPW Nacho Chip/Popcorn Warmer

 QCS/RCS series Toasters except model QCS3 & RCS3 series

 Nacho Cheese Warmers except model 11WLA series Nacho 

Cheese Warmer

 Condiment Dispensers except the model HPD & SPD series 

Dispenser

 

Pretzel Merchandisers (model 16PD-A only)

The foregoing warranty is in lieu of any and all other warranties expressed or implied and constitutes the entire warranty. 

Should you require any assistance regarding the operation or 
maintenance of any Star equipment; write, phone, fax or email 
our Service Department. In all correspondence mention the 
model number and the serial number of your unit, as well as 
the voltage or type of gas you are using.

 Voltage conversions or gas conversions

 Pilot light adjustment

 Miscellaneous adjustments

 Thermostat calibration and bypass adjustment

 Resetting of circuit breakers, safety controls, or reset buttons

 Replacement of bulbs or fuses

Repair of damage created during transit, delivery, or installation

or created by an act of God.

 

Hot Dog equipment except Roller Grills, Drawer Bun Warmers,

and Direct Connect series Fast Steamers.

Specialty Food Warmers except model 130R, 11RW series, and

11WSA series

Pizza Ovens (model PO12 only)

All

:

Pop-Up Toasters

Butter Dispensers

Pastry Display Cabinets

Nacho Chip Merchandisers

Accessories of any kind (e.g. Sneeze Guards, Manual Pumps, etc.)

Heat Lamps

Business hours: 8:00 a.m. to 4:30 p.m. Central Standard Time 
Telephone: 314-678-6303
Fax: 314-781-2714
Email:  [email protected]
Website: www.star-mfg.com     

i

Summary of Contents for IRCS4

Page 1: ...g diagram s pertaining to the unit s covered by this manual are also included This manual must be read and understood by all persons using or installing this appliance Contact your Star dealer if you have any questions concerning installation use or maintenance of this equipment DO NOT DISCARD THIS MANUAL Impingement Radiant Split Belt Conveyor Toaster 2M Z21001 Rev A 06 2016 IRCS4 ...

Page 2: ...aterials This warranty is not valid on rollers purchased as replacement parts PARTS WARRANTY Parts that are sold to repair out of warranty equipment are warranted for ninety 90 days The labor to replace the part is NOT warrantied SERVICES AND EXPENSES NOT COVERED BY WARRANTY Travel time and mileage rendered beyond the 50 mile radius limit Mileage and travel time on portable equipment see below Lab...

Page 3: ...ingement Radiant Split Belt Conveyor Toaster TABLE OF CONTENTS Warranty i General Information and Installation 1 2 Specifications 3 Daily Operation 4 Cleaning 5 Settings 6 7 Warning Screens 7 Exploded Views 8 11 Parts List 12 13 Wiring Diagram 14 ...

Page 4: ...iii NOTES ...

Page 5: ...se have the information in the above fields ready when you call to ensure a faster service Using any part other than genuine Star factory supplied parts relieves the manufacturer of all liability Due to periodic changes in designs methods procedures policies and regulations the specifications contained in this sheet are subject to change without notice Star reserves the right to change product speci...

Page 6: ...or adequate ventilation It is recommended that you leave at least a one 1 inch gap on each side as well as at least a two 2 inch gap on the top Do not operate the unit without the crumb tray properly positioned If operated improperly overheating and poor toasting may occur Before using the unit for the first time ensure to clean the toaster properly Refer to the Cleaning Procedure document for cle...

Page 7: ...PTH in mm VOLTS AMPS WATTS NEMA PLUG APPROX SHIP WEIGHT APPROX WEIGHT INSTALLED IRCS41 15 5 394 18 6 795 31 3 795 208 240 22 5 19 5 4680 L6 30P 95 lb 43 1 kg 80 lb 36 3 kg 1 patent pending 15 5 in 0 9 in 18 6 in 17 1 in Toaster paddle storage is located on the side The six 6 foot power cord exits the rear of the case here 31 3 in 1 2 in 2 ...

Page 8: ...speed and heat settings of the two conveyors to be the same as the setting of the side that was pressed For example if the left MERGE button is pressed the right conveyor will change its preset to match the left side s preset Selecting another preset will return the toaster to split operation iv REVERSE MELT The REVERSE button causes the conveyor to stop and the word MELT to flash on the screen Wh...

Page 9: ...he DARKER LIGHTER button and the left and right down buttons This causes the toaster to turn off the heating elements but keep power to all other parts and the display ii Immediately spray the oven cleaner onto the non scratch pad and scrub the conveyor chain while it is still warm and moving DO NOT SPRAY DIRECTLY ONTO THE CONVEYOR BELT OR INTO THE COOKING CHAMBER OVERSPRAY ONTO THE HEATING ELEMEN...

Page 10: ...roduct can be changed using the and buttons on the left side iii The right MERGE and REVERSE buttons are used to cycle between the other settings iv The heat settings power 1 10 melt time 1 60 seconds or conveyor speed 6 60 seconds values can be changed using the right side and buttons All values are set in whole numbers v Once finished press the DARKER LIGHTER button to exit to the main menu Sett...

Page 11: ...when uploaded must be 8 characters or less POSSIBLE WARNING SCREENS CHECK FAN Indicates that the unit is approaching its allowable temperature limit This is meant to be an early warning to allow the user to clear any blockages to the fan before the high limit switch trips If clearing the blockage does not eliminate the warning after allowing a few minutes for the machine to cool turn the unit off ...

Page 12: ...8 RIGHT SIDE ELEMENTS AND DRIVE LEFT SIDE PANEL IRCS4 208 chain and belt not shown 22 20 43 69 69 66 62 63 61 76 78 59 60 25 74 18 19 69 44 21 72 5 33 34 7 ...

Page 13: ...er s Manual for IRCS4 Impingement Radiant Split Belt Conveyor Toaster 9 REAR FANS FRONT LEFT AND TOP IRCS4 208 chain and belt not shown 36 46 47 45 68 13 14 57 58 15 49 50 48 2 40 36C 36B 36A 6 36D 75 IMPINGEMENT FAN BOX ...

Page 14: ...n and belt not shown CONTROL PANEL CONTROL LABEL REPLACEMENT i Remove the two 2 screws holding the bezel on ii Lift off the bezel gasket and label iii Place new label bezel and gasket in place in the order displayed on the right iv Tighten down the two 2 screws that hold the bezel in place ...

Page 15: ... s Manual for IRCS4 Impingement Radiant Split Belt Conveyor Toaster 11 35 40 16 82 41 73 70 37 28 29 30 32 66 62 31 35A 35B 35C 35D 74 78 CONTROL BOARD LEFT SIDE DRIVE PARTS CONTROL BOARD IRCS4 208 chain and belt not shown ...

Page 16: ...E Z21007 CPU board 1 11 Side references are from the operator s point of view from the front of the unit Items labeled NS are non serviceable Items labeled NP are not pictured REF NO PART NUMBER DESCRIPTION QTY PAGE NO 35C 2E Z21008 motor board 1 11 35D 2E Z21009 relay 4 11 36 HC 120404 impingement fan box assembly 1 9 36A HC Z20897 insulation holder fan box 1 9 36B HC Z21012 insulation fan box 1 ...

Page 17: ...h screw truss head 14 10 72 2C 6349 8 X 0 375 inch sheet metal screw 20 8 10 73 2C Z3447 8 32 keps nut 2 11 74 2C 200067 6 32 x 0 25 inchscrew truss head 12 11 75 2C 1488 6 32 x 0 375 inch screw 3 9 76 2C 200005 6 32 x 0 5 inch screw truss head 8 8 77 2C Z21035 6 x 2 inch sheet metal screw 4 10 78 2C Z2594 6 32 keps nut 18 8 11 79 2C 200101 6 split washer 3 NP 80 2C 8494 rivet 5 32 inch x 275 inch...

Page 18: ...14 VOLTS AMPS WATTS NEMA PLUG 208 240 22 5 19 5 4680 L6 30P ...

Page 19: ...2M Z21001 Rev A Owner s Manual for IRCS4 Impingement Radiant Split Belt Conveyor Toaster ...

Page 20: ... S A 2M Z21001 Rev A 06 2016 Specifications are subject to change without notice STAR MANUFACTURING INTERNATIONAL INC 10 Sunnen Drive Saint Louis Missouri 63143 Telephone 800 264 7827 Fax 314 781 5445 www star mfg com ...

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