Star Headlight & Lantern StarSignal SS741MG-11 Installation And Operating Instructions Manual Download Page 10

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Wire Size and Termination

 

 

The wiring diagram on the next page shows the minimum wire size used for each 
connection, along with recommended lead color.  Please use the following 
guidelines when wiring your siren: 

 

If the wire is longer than 10 ft. use the next larger wire size.  Use only high 
quality crimp connectors.   

 

Make sure all connections are tight.   

 

Route the wiring to prevent wear, overheating and/or interference with air 
bag deployment.  

 

Use grommets and sealant when passing through compartment walls.   

 

Minimize the number of splices to reduce voltage drop.   

 

Ground connections should only be made to substantial chassis 
components, preferably directly to the negative of the vehicle battery.   

 

Install and check all wiring before connection to vehicle battery. 

(Electrical Connections CONT’D)

 

Wiring Connections

 

 

  BLACK:

  You MUST connect BOTH black wires when using two 100W driver speakers.  Connect 

to the negative of the battery, or to a good chassis ground.  Be sure to use minimum 
size #14 AWG wire. 

 

 

RED:

  You MUST connect BOTH red wires when using two 100W driver speakers.  Connect to 

the positive of the battery, or to a high current power buss.  A power relay may also 
be used.  Be sure to use minimum size #14 AWG wire. 

 

  BROWN:

  Connect to the positive terminal or lead of Speaker 1.  Be sure to use minimum size 

#14 AWG wire. 

 

WHITE w/ BROWN STRIPE:

 Connect to the negative terminal or lead of Speaker 1.  Be sure to use 

minimum size #14 AWG wire. 

Please note:

  The Brown and White w/Brown Stripe wire must be connected for PA and Radio Repeat) 

 

ORANGE:

  Connect to the positive terminal or lead of Speaker 2.  Be sure to use minimum size 

#14 AWG wire. 

 

WHITE w/ ORANGE STRIPE:

  Connect to the negative terminal or lead of Speaker 2.  Be sure to use 

minimum size #14 AWG wire. 

 

You must observe the polarity of the speakers (phasing).  Be sure the positive terminals of both 
speakers are connected to the 

solid

 brown wire and 

solid

 orange wire from the siren.  The 

negative terminals of both speakers should be connected to the white, same color stripe, 

striped

 

wires from the siren. 

 
 

Optional Connections: 

 

 

BLUE:

  Use for radio repeat.  Connect one blue lead to each terminal of the radio speaker or 

output connector of the radio.  Most radio outputs are isolated, in which polarity 
would not be important.  Radios with polarity sensitive outputs should be connected 
w/ the blue wire from pin 6 to the positive radio output, and the blue wire from pin 3 to 
the negative radio output.  Use #18 AWG wire. 

 

  GREEN:

  Use for remote (Aux.) Manual control.  Connect to horn ring circuit or remote switch.  

Circuit may be positive or negative with proper jumper selection.  See INSTALLER-
SELECTABLE OPTIONS section (page 3) for jumper details.  

NOTE:

 Cut lead short if not 

used & insulate w/ electrical tape. 

 

 

WHITE:

  Used for Park Kill (Cut-off).  Connect to dome light or added door switch.  Circuit may 

be positive or negative with proper jumper selection.  See INSTALLER-SELECTABLE 
OPTION section (page 4) for jumper details.  

NOTE:

 Be sure to cut lead short if not used 

and insulate with electrical tape. 

 

Testing

 - Test all siren functions after installation to assure proper operation.  Test vehicle 

operation to assure no damage to vehicle. 

Summary of Contents for StarSignal SS741MG-11

Page 1: ...FIER SIREN DUAL AMPLIFIER SIREN DUAL AMPLIFIER SIREN Installation and Operating Instructions Installation and Operating Instructions Installation and Operating Instructions Installation and Operating...

Page 2: ...ned for dual 100W speaker use It comes standard with a remote control head and a noise cancelling microphone for PA use The amplifier box contains two separate amplifiers that allow the user to operat...

Page 3: ...e life The SS741MG unit is designed to allow maximum versatility in mounting The control head is remote from the siren amplifier box creating a compact user interface plate that can be flush mounted i...

Page 4: ...and the four flush Philips head screws on the sides of the amplifier unit DO NOT REMOVE THE FOUR RECESSED SCREWS ON THE UNDERSIDE OF THE AMPLIFIER Lift the top cover upwards This cover can be removed...

Page 5: ...agnum Tones The Magnum feature allows the two speakers to either have two different siren tones at the same time or can offset the same tone from one speaker to the other This sound simulates two sepa...

Page 6: ...ction To utilize the auxiliary input as the Manual function instead of the Horn function remove the third option jumper from the back of the control head See diagram BELOW Two Tone Two Tone can replac...

Page 7: ...oss Never operate this unit without adequate hearing protection for you and others in the area OSHA 1910 95 AMPLIFIER The amplifier should be mounted in a location such as the driver compartment firew...

Page 8: ...control head will only overlap this cutout hole by 1 8 on the top and the bottom Temporarily place the control head in the cutout opening to verify the alignment of the unit Remove the control head an...

Page 9: ...the amplifier to the vehicle The communication cable has both ends identical and should have one end plugged into the amplifier RJ11 port and the other end plugged into the control head RJ11 port Elec...

Page 10: ...pe wire must be connected for PA and Radio Repeat ORANGE Connect to the positive terminal or lead of Speaker 2 Be sure to use minimum size 14 AWG wire WHITE w ORANGE STRIPE Connect to the negative ter...

Page 11: ...WG 10 Orange 14 AWG 1 Red 14 AWG 2 Black 14 AWG 3 Blue 18 AWG 5 Black 14 AWG 4 Red 14 AWG 8 White 18 AWG 6 Blue 18 AWG 1 and 4 Red 2 and 5 Black BATTERY Positive Switching AUX OR Connect the Blue wire...

Page 12: ...sed on highways HF Hands Free A silent standby mode also known as Horn Ring Cycler Allows the user to cycle through the tones programmed for the WAIL YELP PHSR and OFF by repeatedly pressing the horn...

Page 13: ...hen in HF mode and a tone is active PHSR YELP WAIL The MAN button will step the siren up to the tone programmed for the next function WAIL YELP PHSR Phaser Step Up These quicker tones are used to mome...

Page 14: ...agnum Mode Rotary Switch Position Speakers 1 2 Pressing Manual Pushbutton 1 2 Phaser Wail Phaser Wail Two Tone Yelp Yelp Phaser Yelp Two Tone Wail Wail Yelp Wail Phaser Hands Free No Output Creates tw...

Page 15: ...he auxiliary input may be connected to the vehicle horn ring or other switching device It provides the same operation as pressing the HORN button or can be programmed to function like the MAN button P...

Page 16: ...ection Low voltage protection Microphone button activation Circuit breaker in supply connection Shorted speaker or speaker wire Is the vehicle voltage regulator working properly Is the connector tight...

Page 17: ...box 5 An RFI choke www digikey com P N 240 2066 STAR P N P30039 57 can be placed around the communications cable at the back of the siren amplifier box 6 You can also place a second RFI choke around t...

Page 18: ...ivation Phaser and Two Tone disable jumper programmable Two Tone activation swaps modes with Phaser jumper programmable Alternate Magnum tones jumper programmable Diagnostic Indicators Two LED indicat...

Page 19: ...The manufacturer reserves the right to change the design of the product without assuming any obligation to modify any product previously manufactured This warranty gives you specific legal rights You...

Page 20: ...19 CAUTION Do not cut inner area too large control head face plate only overlaps 1 8 5 7 8 5 1 4 CONTROL HEAD INSTALLATION TEMPLATE 1 2 1 8 THIS INNER AREA TO BE CUT OUT 2 1 2 2 5 8 140...

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