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HP12 User

 Manual ◄ 7

The rated working pressure of the hydraulic hose must be equal to or higher than the relief valve setting on the 

hydraulic system. There are three types of hydraulic hose that meet this requirement and are authorized for use with 

STANLEY hydraulic tools. They are:

Certifi ed non-conductive

 — constructed of thermoplastic or synthetic rubber inner tube, synthetic fi ber braid 

reinforcement,  and  weather  resistant  thermoplastic  or  synthetic  rubber  cover. 

Hose labeled 

certifi ed  non-

conductive

 is the only hose authorized for use near electrical conductors.

Wire-braided

  (conductive)  —  constructed  of  synthetic  rubber  inner  tube,  single  or  double  wire  braid 

reinforcement, and weather resistant synthetic rubber cover. 

This hose is 

conductive

 and must never be used 

near electrical conductors.

Fabric-braided

 (not certifi ed or labeled non-conductive) — constructed of thermoplastic or synthetic rubber 

inner tube, synthetic fi ber braid reinforcement, and weather resistant thermoplastic or synthetic rubber cover. 

This hose is 

not certifi ed non-conductive

 and must never be used near electrical conductors.

HOSE SAFETY TAGS

To help ensure your safety, the following DANGER tags are attached to all hose purchased from STANLEY. DO 

NOT REMOVE THESE TAGS.
If the information on a tag is illegible because of wear or damage, replace the tag immediately. A new tag may be 

obtained from your STANLEY Distributor.

THE TAG SHOWN BELOW IS ATTACHED TO “CERTIFIED NON-CONDUCTIVE” HOSE

THE TAG SHOWN BELOW IS ATTACHED TO “CONDUCTIVE” HOSE.

(Shown smaller than actual size)

SIDE 1

D A N G E R

1.  FAILURE TO USE HYDRAULIC HOSE LABELED AND CERTIFIED AS NON-CONDUCTIVE 

WHEN  USING  HYDRAULIC TOOLS  ON  OR  NEAR  ELECTRIC  LINES  MAY  RESULT  IN 

DEATH OR SERIOUS INJURY.
FOR PROPER AND SAFE OPERATION MAKE SURE THAT YOU HAVE BEEN PROPERLY 

TRAINED  IN  CORRECT  PROCEDURES  REQUIRED  FOR  WORK  ON  OR AROUND 

ELECTRIC LINES.

2.  BEFORE USING HYDRAULIC HOSE LABELED AND CERTIFIED AS NON-CONDUCTIVE 

ON OR NEAR ELECTRIC LINES. WIPE THE ENTIRE LENGTH OF THE HOSE AND FITTING 

WITH A CLEAN DRY ABSORBENT CLOTH TO REMOVE DIRT AND MOISTURE AND TEST 

HOSE FOR MAXIMUM ALLOWABLE CURRENT LEAKAGE IN ACCORDANCE WITH SAFETY 

DEPARTMENT INSTRUCTIONS.

SEE OTHER SIDE

SIDE 2

DO NOT REMOVE THIS TAG

3. 

DO NOT

  EXCEED  HOSE  WORKING  PRESSURE  OR ABUSE  HOSE.  IMPROPER  USE 

OR  HANDLING  OF  HOSE  COULD  RESULT  IN  BURST  OR  OTHER  HOSE  FAILURE. 

KEEP HOSE AS FAR AWAY AS POSSIBLE FROM BODY AND

 DO NOT

 PERMIT DIRECT 

CONTACT  DURING  USE.  CONTACT AT THE  BURST  CAN  CAUSE  BODILY  INJECTION 

AND SEVERE PERSONAL INJURY.

4.  HANDLE AND ROUTE HOSE CAREFULLY TO AVOID KINKING, ABRASION, CUTTING, OR 

CONTACT WITH HIGH TEMPERATURE SURFACES. 

DO NOT

 USE IF KINKED. 

DO NOT

 

USE HOSE TO PULL OR LIFT TOOLS, POWER UNITS, ETC.

5.  CHECK ENTIRE HOSE FOR CUTS CRACKS LEAKS ABRASIONS, BULGES, OR DAM-

AGE TO  COUPLINGS  IF ANY  OF THESE  CONDITIONS  EXIST,  REPLACE THE  HOSE 

IMMEDIATELY. NEVER USE TAPE OR ANY DEVICE TO ATTEMPT TO MEND THE HOSE.

6.  AFTER EACH USE STORE IN A CLEAN DRY AREA.

SEE OTHER SIDE

D A N G E R

DO NOT REMOVE THIS TAG

D A N G E R

(Shown smaller than actual size)

SIDE 2

5.  CHECK ENTIRE HOSE FOR CUTS CRACKS LEAKS ABRASIONS, BULGES, OR DAMAGE TO 

COUPLINGS IF ANY OF THESE CONDITIONS EXIST, REPLACE THE HOSE IMMEDIATELY. 

NEVER USE TAPE OR ANY DEVICE TO ATTEMPT TO MEND THE HOSE.

6.  AFTER EACH USE STORE IN A CLEAN DRY AREA.

D A N G E R

DO NOT REMOVE THIS TAG

D A N G E R

SIDE 1

1.  DO  NOT  USE THIS  HYDRAULIC  HOSE  ON  OR  NEAR  ELECTRIC  LINES. THIS  HOSE  IS 

NOT LABELED OR CERTIFIED AS NON-CONDUCTIVE. USING THIS HOSE ON OR NEAR 

ELECTRICAL LINES MAY RESULT IN DEATH OR SERIOUS INJURY.

2.  FOR PROPER AND SAFE OPERATION MAKE SURE THAT YOU HAVE BEEN PROPERLY 

TRAINED IN CORRECT PROCEDURES REQUIRED FOR WORK ON OR AROUND ELEC-

TRIC LINES.

3. 

DO NOT

 EXCEED HOSE WORKING PRESSURE OR ABUSE HOSE. IMPROPER USE OR 

HANDLING OF HOSE COULD RESULT IN BURST OR OTHER HOSE FAILURE. KEEP HOSE 

AS  FAR AWAY AS  POSSIBLE  FROM  BODY AND

 DO NOT

  PERMIT  DIRECT  CONTACT 

DURING USE. CONTACT AT THE BURST CAN CAUSE BODILY INJECTION AND SEVERE 

PERSONAL INJURY.

4.  HANDLE AND ROUTE HOSE CAREFULLY TO AVOID KINKING, CUTTING, OR CONTACT 

WITH HIGH TEMPERATURE SURFACES. 

DO NOT

 USE IF KINKED. 

DO NOT

 USE HOSE TO 

PULL OR LIFT TOOLS, POWER UNITS, ETC.

DO NOT REMOVE THIS TAG

D A N G E R

SEE OTHER SIDE

SEE OTHER SIDE

HOSE TYPES

Summary of Contents for HP12 Series

Page 1: ...HP12 HYDRAULIC POWER UNIT HP12B USER S MANUAL SAFETY OPERATION AND MAINTENANCE 2017 STANLEY Black Decker Inc New Britain CT 06053 U S A 81117 1 2019 Ver 3...

Page 2: ......

Page 3: ...cord must be submitted to validate the warranty SERVICING This manual contains safety operation and routine maintenance instructions Servicing of hydraulic tools other than routine maintenance must be...

Page 4: ...messages that follow this symbol to avoid possible injury or death This safety alert and signal word indicates an imminently hazardous situation which if not avoided will result in death or serious in...

Page 5: ...ipment such as goggles ear protection head protection and safety shoes at all times when operating the power unit Do not inspect or clean the power unit while it is running Accidental engagement of th...

Page 6: ...6 HP12 User Manual TOOL STICKERS AND TAGS 74759 Power Unit Dash Decal 76748 Single Circuit Decal 82516 Emissions Decal...

Page 7: ...TH TO REMOVE DIRT AND MOISTURE AND TEST HOSE FOR MAXIMUMALLOWABLE CURRENT LEAKAGE INACCORDANCE WITH SAFETY DEPARTMENT INSTRUCTIONS SEE OTHER SIDE SIDE 2 D O N O T R E M O V E T H I S T A G 3 DO NOT EX...

Page 8: ...175 1 25 4 Return 2500 175 13 16 49 60 up to 25 up to 8 5 8 16 Pressure 2500 175 3 4 19 Return 2500 175 13 16 49 60 26 100 8 30 3 4 19 Pressure 2500 175 1 25 4 Return 2500 175 Figure 1 Typical Hose C...

Page 9: ...operator discomfort at the tool Filter minimum full flow filtration 25 microns 25 microns 25 microns 25 microns Sized for flow of at least For cold temp startup and maximum dirt holding capacity 30 G...

Page 10: ...es EAL 224H Chevron Yes Clarity AW32 Terresolve Yes Envirologic 132 Shell Yes Naturelle HF E 32 Recommended for extreme cold temperatures INSTALL HYDRAULIC CONNECTIONS STANLEY recommends you use hose...

Page 11: ...RCUIT FLOW 1 Toggle the Flow Switch to the FLOW OFF position 2 Select the desired circuit flow using the Flow Selector Knob 3 Toggle the Flow Switch to the FLOW ON position SHUTDOWN 1 Toggle the Flow...

Page 12: ...irculate the additive Replace crankcase oil GENERAL Tests should be performed periodically to ensure HP12 is operating at maximum efficiency STANLEY Circuit Tester part number 04182 can be used to iso...

Page 13: ...te The Flow Selector Knob is not in the proper position for the connected tool Ensure that the Flow Selector Knob is positioned for the correct fluid flow for your tool The tool is not properly connec...

Page 14: ...l fuel system emission components for 2 years from the date of original purchase provided there has been no abuse neglect modifications or improper maintenance Components Covered The emission related...

Page 15: ...9075 2 Hex Flange Bolt 3 59079 1 Cooler Guard 4 59095 2 Hex Flange Nut 5 60945 2 Washer 6 15476 2 Hex Head Capscrew 7 23530 2 Rear Hex Flange Bolt 8 03906 7 Locknut 9 370502 7 Hex Head Capscrew 10 622...

Page 16: ...otary Switch 13 67899 1 3 Position Rotary Switch 14 60946 1 Hour Meter 15 204332 1 Throttle Knob 16 76705 1 Throttle Adjustment Plate 17 76791 3 Setscrew 18 76702 3 Socket Head Cap Screw 19 76785 2 Sh...

Page 17: ...her 10 65107 1 Blower Wheel 11 00111 3 Capscrew 12 65108 1 Blower Hub 13 20990 1 Key 14 59076 1 Bushing 1 2 3 3 4 5 6 7 8 9 10 11 ITEM PART QTY DESCRIPTION 15 62296 2 Weather Strip 16 59083 1 Blower H...

Page 18: ...1459 4 Washer 11 07860 4 Hex Head Capscrew 12 68561 1 Pump 13 73050 1 Fuel Tank 14 04303 1 Battery 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 ITEM PART QTY DESCRIPTION 15 60921 1 Battery...

Page 19: ...lange Nut 3 58897 1 Frame Base Weldment 4 58976 4 Flange Bolt 5 58975 2 Foot 6 56633 2 Wheel and Tire 7 21318 2 Washer 8 31240 2 Retaining Ring 9 21714 2 Handle Bumper 10 58917 1 Axle 11 18893 2 Flang...

Page 20: ...58943 1 Hose 2 62199 4 Hose Clamp 3 69384 4 Hose Clamp 4 69383 2 Hose 5 40364 2 45 Elbow Fitting 6 59105 1 Hose Barb 7 59089 1 Hose 8 59088 1 Hose 9 58569 1 90 Elbow Fitting 10 350000 1 45 Fitting 11...

Page 21: ...ESS Starter Solenoid Green Red Positive battery cable to starter solenoid Red Hour Meter Start Switch Flow Switch Starter Relay Black Red Battery Fuel Shutoff Red Engine Kill Black Black Solenoid Coil...

Page 22: ...5 6 2 4 5 STARTER 1 OFF 2 RUN 3 START CASE GROUND 1 STARTER M STARTER SOLENOID FUEL SHUTOFF SOLENOID HOUR METER ENGINE OIL SWITCH REGULATOR RECTIFIER BATTERY MAGNETO CIRCUIT 1 SOLENOID STARTER INTERL...

Page 23: ......

Page 24: ...STANLEY Infrastructure 6430 SE Lake Road Portland Oregon 97222 USA 503 659 5660 Fax 503 652 1780 www stanleyinfrastructure com...

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