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8 ► HP12 

User Manual

Oil Flow

Hose Lengths

Inside Diameter

USE

(

Press/Return)

Min. W

orking Pressure

GPM

LPM

FEET

METERS

INCH

MM

PSI

BAR

Certifi

 ed Non-Conductive Hose - Fiber Braid - for Utility Bucket T

rucks

4-9

15-34

up to 10

up to 3

3/8

10

Both

2250

155

Conductive Hose - W

ire Braid or Fiber Braid -DO NOT USE NEAR ELECTRICAL

 CONDUCT

ORS

4-6

15-23

up to 25

up to 7.5

3/8

10

Both

2500

175

4-6

15-23

26-100

7.5-30

1/2

13

Both

2500

175

5-10.5

19-40

up to 50

up to 15

1/2

13

Both

2500

175

5-10.5

19-40

51-100

15-30

5/8

16

Both

2500

175

5-10.5

19-40

100-300

30-90

5/8

16

Pressure

2500

175

3/4

19

Return

2500

175

10-13

38-49

up to 50

up to 15

5/8

16

Both

2500

175

10-13

38-49

51-100

15-30

5/8

16

Pressure

2500

175

3/4

19

Return

2500

175

10-13

38-49

100-200

30-60

3/4

19

Pressure

2500

175

1

25.4

Return

2500

175

13-16

49-60

up to 25

up to 8

5/8

16

Pressure

2500

175

3/4

19

Return

2500

175

13-16

49-60

26-100

8-30

3/4

19

Pressure

2500

175

1

25.4

Return

2500

175

Figure 1. 

Typical Hose Connections

Tool to Hydraulic Circuit Hose  Recommendations

The 

chart 

to 

the 

right 

shows 

recommended 

minimum 

hose 

diameters

 

for 

various 

hose 

lengths 

based 

on 

gall

ons 

per 

minute 

(GPM)/liters 

per 

minute 

(LPM). 

These 

recommendations 

are 

intended 

to 

keep 

return 

line 

pressure 

(back 

pressure

to 

minimum 

acceptable 

level 

to 

ensure

 maximum 

tool 

performance. 

This 

chart 

is 

intended 

to 

be 

used 

for 

hydraulic 

tool 

applications 

only 

based 

on 

ST

ANLEY

 tool 

operating 

requirements 

and 

should 

not 

be 

used for any other applications.

All 

hydraulic 

hose 

must 

have 

at 

least 

rated 

minimum 

working 

pressure 

equal 

to 

the 

maximum 

hydraulic 

system 

relief 

valve 

setting. 

All hydraulic hose must meet or exceed  specifi

 cations as set forth by SAE J517.

PRESSURE

RETURN

<<< FLOW

FLOW >>>

HOSE RECOMMENDATIONS

Summary of Contents for HP12 Series

Page 1: ...HP12 HYDRAULIC POWER UNIT HP12B USER S MANUAL SAFETY OPERATION AND MAINTENANCE 2017 STANLEY Black Decker Inc New Britain CT 06053 U S A 81117 1 2019 Ver 3...

Page 2: ......

Page 3: ...cord must be submitted to validate the warranty SERVICING This manual contains safety operation and routine maintenance instructions Servicing of hydraulic tools other than routine maintenance must be...

Page 4: ...messages that follow this symbol to avoid possible injury or death This safety alert and signal word indicates an imminently hazardous situation which if not avoided will result in death or serious in...

Page 5: ...ipment such as goggles ear protection head protection and safety shoes at all times when operating the power unit Do not inspect or clean the power unit while it is running Accidental engagement of th...

Page 6: ...6 HP12 User Manual TOOL STICKERS AND TAGS 74759 Power Unit Dash Decal 76748 Single Circuit Decal 82516 Emissions Decal...

Page 7: ...TH TO REMOVE DIRT AND MOISTURE AND TEST HOSE FOR MAXIMUMALLOWABLE CURRENT LEAKAGE INACCORDANCE WITH SAFETY DEPARTMENT INSTRUCTIONS SEE OTHER SIDE SIDE 2 D O N O T R E M O V E T H I S T A G 3 DO NOT EX...

Page 8: ...175 1 25 4 Return 2500 175 13 16 49 60 up to 25 up to 8 5 8 16 Pressure 2500 175 3 4 19 Return 2500 175 13 16 49 60 26 100 8 30 3 4 19 Pressure 2500 175 1 25 4 Return 2500 175 Figure 1 Typical Hose C...

Page 9: ...operator discomfort at the tool Filter minimum full flow filtration 25 microns 25 microns 25 microns 25 microns Sized for flow of at least For cold temp startup and maximum dirt holding capacity 30 G...

Page 10: ...es EAL 224H Chevron Yes Clarity AW32 Terresolve Yes Envirologic 132 Shell Yes Naturelle HF E 32 Recommended for extreme cold temperatures INSTALL HYDRAULIC CONNECTIONS STANLEY recommends you use hose...

Page 11: ...RCUIT FLOW 1 Toggle the Flow Switch to the FLOW OFF position 2 Select the desired circuit flow using the Flow Selector Knob 3 Toggle the Flow Switch to the FLOW ON position SHUTDOWN 1 Toggle the Flow...

Page 12: ...irculate the additive Replace crankcase oil GENERAL Tests should be performed periodically to ensure HP12 is operating at maximum efficiency STANLEY Circuit Tester part number 04182 can be used to iso...

Page 13: ...te The Flow Selector Knob is not in the proper position for the connected tool Ensure that the Flow Selector Knob is positioned for the correct fluid flow for your tool The tool is not properly connec...

Page 14: ...l fuel system emission components for 2 years from the date of original purchase provided there has been no abuse neglect modifications or improper maintenance Components Covered The emission related...

Page 15: ...9075 2 Hex Flange Bolt 3 59079 1 Cooler Guard 4 59095 2 Hex Flange Nut 5 60945 2 Washer 6 15476 2 Hex Head Capscrew 7 23530 2 Rear Hex Flange Bolt 8 03906 7 Locknut 9 370502 7 Hex Head Capscrew 10 622...

Page 16: ...otary Switch 13 67899 1 3 Position Rotary Switch 14 60946 1 Hour Meter 15 204332 1 Throttle Knob 16 76705 1 Throttle Adjustment Plate 17 76791 3 Setscrew 18 76702 3 Socket Head Cap Screw 19 76785 2 Sh...

Page 17: ...her 10 65107 1 Blower Wheel 11 00111 3 Capscrew 12 65108 1 Blower Hub 13 20990 1 Key 14 59076 1 Bushing 1 2 3 3 4 5 6 7 8 9 10 11 ITEM PART QTY DESCRIPTION 15 62296 2 Weather Strip 16 59083 1 Blower H...

Page 18: ...1459 4 Washer 11 07860 4 Hex Head Capscrew 12 68561 1 Pump 13 73050 1 Fuel Tank 14 04303 1 Battery 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 ITEM PART QTY DESCRIPTION 15 60921 1 Battery...

Page 19: ...lange Nut 3 58897 1 Frame Base Weldment 4 58976 4 Flange Bolt 5 58975 2 Foot 6 56633 2 Wheel and Tire 7 21318 2 Washer 8 31240 2 Retaining Ring 9 21714 2 Handle Bumper 10 58917 1 Axle 11 18893 2 Flang...

Page 20: ...58943 1 Hose 2 62199 4 Hose Clamp 3 69384 4 Hose Clamp 4 69383 2 Hose 5 40364 2 45 Elbow Fitting 6 59105 1 Hose Barb 7 59089 1 Hose 8 59088 1 Hose 9 58569 1 90 Elbow Fitting 10 350000 1 45 Fitting 11...

Page 21: ...ESS Starter Solenoid Green Red Positive battery cable to starter solenoid Red Hour Meter Start Switch Flow Switch Starter Relay Black Red Battery Fuel Shutoff Red Engine Kill Black Black Solenoid Coil...

Page 22: ...5 6 2 4 5 STARTER 1 OFF 2 RUN 3 START CASE GROUND 1 STARTER M STARTER SOLENOID FUEL SHUTOFF SOLENOID HOUR METER ENGINE OIL SWITCH REGULATOR RECTIFIER BATTERY MAGNETO CIRCUIT 1 SOLENOID STARTER INTERL...

Page 23: ......

Page 24: ...STANLEY Infrastructure 6430 SE Lake Road Portland Oregon 97222 USA 503 659 5660 Fax 503 652 1780 www stanleyinfrastructure com...

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