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HP12 User

 Manual ◄ 5

SAFETY PRECAUTIONS

Tool operators and maintenance personnel must always 

comply with the safety precautions given in this manual 

and on the stickers and tags attached to the equipment.

These safety precautions are given for your safety.  

Review them carefully before operating the tool and 

before performing general maintenance or repairs.

Supervising personnel should develop additional 

precautions relating to the specific work area and local 

safety regulations.  If so, place the added precautions in 

the space provided on page 4.

In addition to this manual, read and understand safety 

and operating instructions in the engine “Operation & 

Maintenance Instructions” manual furnished with the 

HP12 power unit.

The HP12 will provide safe and dependable service if 

operated in accordance with the instructions given in 

this manual. Read and understand this manual and any 

stickers and tags attached to the unit. Failure to do so 

could result in personal injury or equipment damage.

• 

Operator must start in a work area without 

bystanders. The operator must be familiar with all 

prohibited work areas such as excessive slopes 

and dangerous terrain conditions.

• 

Establish a training program for all operators to 

ensure safe operation.

• 

Do not operate the power unit unless thoroughly 

trained or under the supervision of an instructor.

• 

Always wear safety equipment such as goggles, 

ear protection, head protection and safety shoes at 

all times when operating the power unit.

• 

Do not inspect or clean the power unit while it is 

running.  Accidental engagement of the unit can 

cause serious injury.

• 

Always use hoses and fittings rated at 2500 psi/172 

bar with a 4-to-1 safety factor. Be sure all hose 

connections are tight.

• 

Be sure all hoses are connected for correct flow 

direction to and from the tool being used.

• 

Do not inspect hoses and fittings for leaks by using 

bare hands. “Pin-hole” leaks can penetrate the 

skin. 

• 

NEVER OPERATE THE POWER UNIT IN A 

CLOSED SPACE.

 Inhalation of engine exhaust can 

be fatal. 

• 

Do not operate a damaged or improperly adjusted 

power unit.

• 

Never wear loose clothing that can become 

entangled in the working parts of the power unit.

• 

Keep all parts of your body away from the working 

parts of the power unit.

• 

Keep clear of hot engine exhaust.

• 

Do not add fuel to the power unit while it is running 

or is still hot.

• 

Do not operate the power unit if gasoline odor is 

present.

• 

Do not use flammable solvents around the power 

unit engine.

• 

Do not operate the power unit within 3.3 ft/1 m of 

buildings, obstructions or flammable objects.

• 

Do not reverse tool rotation direction by changing 

fluid flow direction.

• 

Allow power unit engine to cool before storing in an 

enclosed space.

• 

Always keep critical tool markings, such as labels 

and warning stickers, legible.

• 

To avoid personal injury or equipment damage, 

all tool repair, maintenance and service must only 

be performed by authorized and properly trained 

personnel.  

Summary of Contents for HP12 Series

Page 1: ...HP12 HYDRAULIC POWER UNIT HP12B USER S MANUAL SAFETY OPERATION AND MAINTENANCE 2017 STANLEY Black Decker Inc New Britain CT 06053 U S A 81117 1 2019 Ver 3...

Page 2: ......

Page 3: ...cord must be submitted to validate the warranty SERVICING This manual contains safety operation and routine maintenance instructions Servicing of hydraulic tools other than routine maintenance must be...

Page 4: ...messages that follow this symbol to avoid possible injury or death This safety alert and signal word indicates an imminently hazardous situation which if not avoided will result in death or serious in...

Page 5: ...ipment such as goggles ear protection head protection and safety shoes at all times when operating the power unit Do not inspect or clean the power unit while it is running Accidental engagement of th...

Page 6: ...6 HP12 User Manual TOOL STICKERS AND TAGS 74759 Power Unit Dash Decal 76748 Single Circuit Decal 82516 Emissions Decal...

Page 7: ...TH TO REMOVE DIRT AND MOISTURE AND TEST HOSE FOR MAXIMUMALLOWABLE CURRENT LEAKAGE INACCORDANCE WITH SAFETY DEPARTMENT INSTRUCTIONS SEE OTHER SIDE SIDE 2 D O N O T R E M O V E T H I S T A G 3 DO NOT EX...

Page 8: ...175 1 25 4 Return 2500 175 13 16 49 60 up to 25 up to 8 5 8 16 Pressure 2500 175 3 4 19 Return 2500 175 13 16 49 60 26 100 8 30 3 4 19 Pressure 2500 175 1 25 4 Return 2500 175 Figure 1 Typical Hose C...

Page 9: ...operator discomfort at the tool Filter minimum full flow filtration 25 microns 25 microns 25 microns 25 microns Sized for flow of at least For cold temp startup and maximum dirt holding capacity 30 G...

Page 10: ...es EAL 224H Chevron Yes Clarity AW32 Terresolve Yes Envirologic 132 Shell Yes Naturelle HF E 32 Recommended for extreme cold temperatures INSTALL HYDRAULIC CONNECTIONS STANLEY recommends you use hose...

Page 11: ...RCUIT FLOW 1 Toggle the Flow Switch to the FLOW OFF position 2 Select the desired circuit flow using the Flow Selector Knob 3 Toggle the Flow Switch to the FLOW ON position SHUTDOWN 1 Toggle the Flow...

Page 12: ...irculate the additive Replace crankcase oil GENERAL Tests should be performed periodically to ensure HP12 is operating at maximum efficiency STANLEY Circuit Tester part number 04182 can be used to iso...

Page 13: ...te The Flow Selector Knob is not in the proper position for the connected tool Ensure that the Flow Selector Knob is positioned for the correct fluid flow for your tool The tool is not properly connec...

Page 14: ...l fuel system emission components for 2 years from the date of original purchase provided there has been no abuse neglect modifications or improper maintenance Components Covered The emission related...

Page 15: ...9075 2 Hex Flange Bolt 3 59079 1 Cooler Guard 4 59095 2 Hex Flange Nut 5 60945 2 Washer 6 15476 2 Hex Head Capscrew 7 23530 2 Rear Hex Flange Bolt 8 03906 7 Locknut 9 370502 7 Hex Head Capscrew 10 622...

Page 16: ...otary Switch 13 67899 1 3 Position Rotary Switch 14 60946 1 Hour Meter 15 204332 1 Throttle Knob 16 76705 1 Throttle Adjustment Plate 17 76791 3 Setscrew 18 76702 3 Socket Head Cap Screw 19 76785 2 Sh...

Page 17: ...her 10 65107 1 Blower Wheel 11 00111 3 Capscrew 12 65108 1 Blower Hub 13 20990 1 Key 14 59076 1 Bushing 1 2 3 3 4 5 6 7 8 9 10 11 ITEM PART QTY DESCRIPTION 15 62296 2 Weather Strip 16 59083 1 Blower H...

Page 18: ...1459 4 Washer 11 07860 4 Hex Head Capscrew 12 68561 1 Pump 13 73050 1 Fuel Tank 14 04303 1 Battery 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 ITEM PART QTY DESCRIPTION 15 60921 1 Battery...

Page 19: ...lange Nut 3 58897 1 Frame Base Weldment 4 58976 4 Flange Bolt 5 58975 2 Foot 6 56633 2 Wheel and Tire 7 21318 2 Washer 8 31240 2 Retaining Ring 9 21714 2 Handle Bumper 10 58917 1 Axle 11 18893 2 Flang...

Page 20: ...58943 1 Hose 2 62199 4 Hose Clamp 3 69384 4 Hose Clamp 4 69383 2 Hose 5 40364 2 45 Elbow Fitting 6 59105 1 Hose Barb 7 59089 1 Hose 8 59088 1 Hose 9 58569 1 90 Elbow Fitting 10 350000 1 45 Fitting 11...

Page 21: ...ESS Starter Solenoid Green Red Positive battery cable to starter solenoid Red Hour Meter Start Switch Flow Switch Starter Relay Black Red Battery Fuel Shutoff Red Engine Kill Black Black Solenoid Coil...

Page 22: ...5 6 2 4 5 STARTER 1 OFF 2 RUN 3 START CASE GROUND 1 STARTER M STARTER SOLENOID FUEL SHUTOFF SOLENOID HOUR METER ENGINE OIL SWITCH REGULATOR RECTIFIER BATTERY MAGNETO CIRCUIT 1 SOLENOID STARTER INTERL...

Page 23: ......

Page 24: ...STANLEY Infrastructure 6430 SE Lake Road Portland Oregon 97222 USA 503 659 5660 Fax 503 652 1780 www stanleyinfrastructure com...

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