Stanley BRANDON 100K Installation And Commissioning Instructions Download Page 2

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TABLE OF CONTENTS

PAGE NO.

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Burner Specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Regulations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Hearth Construction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Electrical Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

10.

To Access The Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

11.

Clearances to Combustibles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

12.

Flue Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

13.

Pre-Installation Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

14.

Chimney . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

15.

Sealing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

16.

Flue Height . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

17.

Flue System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

18.

Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

19.

Suitable Materials. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

20.

Flue Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

21.

Use of Existing Flues and Chimneys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

22.

Draught Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

23.

Flue Liners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

24.

Factory Made Insulated Chimneys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

25.

Ventilation & Combustion Air Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

26.

Outside Air Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

27.

Heating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

28.

Pipe Fittings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

29.

Down Draughts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

30.

Water Pipe Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

31.

Draining . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

32.

Internal Pump Thermostat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

33.

Water Circuit Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

34.

Care For Your Central Heating System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

35.

Indirect Domestic Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

36.

Servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

37.

General Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

38.

Safety Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

39.

By-Pass Loop. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

40.

Open System (with pump on return) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

41.

Sealed System (with pump on flow) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

42.

Open System (with pump on flow). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

43.

Interlink System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

44.

Provision For Filling Sealed System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

45.

S Plan System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

46.

Y Plan Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Summary of Contents for BRANDON 100K

Page 1: ...TO BE INSTALLED BY A TRAINED COMPETENT PERSON Installation and Commissioning Instructions This Manual is to be left with end user BRANDON 60K 80K 100K OIL FIRED COOKER ...

Page 2: ... Requirements 12 23 Flue Liners 12 24 Factory Made Insulated Chimneys 12 25 Ventilation Combustion Air Requirements 12 26 Outside Air Connection 13 27 Heating 13 28 Pipe Fittings 13 29 Down Draughts 14 30 Water Pipe Size 14 31 Draining 15 32 Internal Pump Thermostat 15 33 Water Circuit Temperature 15 34 Care For Your Central Heating System 15 35 Indirect Domestic Cylinder 15 36 Servicing 15 37 Gen...

Page 3: ...ing 23 51 Fuel Installation 24 52 Oil Storage Tanks 24 53 Fuels 24 54 Fuel Supply Line 24 55 Single Pipe Supply System 25 56 Two Pipe Supply System 25 57 Single Pipe System 25 58 Tiger Loop Oil Supply 25 59 Installation Check List 26 60 Removal of Transport Screws 28 61 Function 28 62 Door Handle Replacement Instructions 29 63 Installation Check List 31 64 Spares Parts List 32 65 Exploded View 33 ...

Page 4: ... superseded during the life of this manual IMPORTANT NOTICE Any alteration to this appliance that is not approved in writing by Waterford Stanley will render the guarantee void IMPORTANT Control of Substances Harmful to Health It is the Users Installers responsibility to ensure that the necessary personal protective clothing is worn when handling materials that could be interpreted as being injuri...

Page 5: ...TURE METRIC mm Hot Plate 550W x 323L Roasting Oven 390W x 310H x 406D Simmering Oven 390W x 220H x 406D Note Dimensions stated in Fig 1 are in millimetres unless otherwise stated and may be subject to a slight variation 4 150 ...

Page 6: ...W 2 500 Btu s hr boiler mode FLUE GAS TEMPERATURE Boiler 200 C 392 F Cooker 230 C 446 F BOILER CAPACITY 17 litres 3 74 Gal BOILER MATERIAL Mild Steel COOKER WEIGHT 380Kg 838 lbs 60K BOILER OUTPUTS 17 58kW 60 000 Btu s Hr RADIATOR SURFACE 32 m2 344 45 ft 2 heating surface only 26 5 m2 285 ft 2 heating surface and domestic hot water FLUE GAS FLOW Boiler 0 0031m3 s Oven 0 0026m3 s SPACE HEATING 2 91 ...

Page 7: ...cling N A N A N A 4 000 Nozzle 0 85 80oS C E N 0 65 80oS C E N 0 55 80oS C E N 0 5 60oS C E N Pressure Bar 7 4 7 4 7 1 7 1 PSI 107 108 103 110 Fuel Consumption L Hr Continuous Running 3 6 2 9 2 2 2 1 L Hr Cycling N A N A N A 0 47 US Gal Hr Continuous Running 0 95 0 77 0 58 0 55 US Gal Hr Cycling N A N A N A 0 12 All data are taken under laboratory conditions and may vary in use Design flow rate th...

Page 8: ...stallations Health and Safety at Work Act BS 7671 Requirements for Electrical Regulations Safety Document 635 The Electricity at Work Regulations BS 7593 Treatment of Water in Domestic Hot Water Systems BS 7074 Part 1 2 Hot Water Supply BS 4814 Sealed System SCHEMATIC 1 Platerack to order 2 Splashback to order 3 Hotplate Covers 4 150mm 6 90 Bend 5 Bend Cleaning Plate 6 Hob 7 Towel Rail 8 Firedoor ...

Page 9: ...c safety Regulations 1994 Always install in accordance with current local wiring regulations You should always when either exposing or working with wiring consult a qualified electrician WARNING THIS SUPPLY MUST BE EARTHED Refer to B S 7430 Code for Practice of Earthing Where a risk of low voltage can occur a voltage sensitive device should be fitted to prevent start up of the burner so as not to ...

Page 10: ...ECOMMENDED TO CONNECT TO A FLUE SMALLER THAN 150mm 6 OR IN EXCESS OF 175mm 7 DIAMETER 150mm 6 Diameter Flue Liner Fig 8 Note Fill voids and area around liner with vermiculite or a comparable approved material See Fig 8 Fig 7 CHIMNEY Generally the most effective chimney for oil is one that is straight avoid offsets and terminate with a straight sided pot Where the flue passes through a combustible ...

Page 11: ...vailable which surrounds the flue pipe where it meets the wall giving a tidier finish to a tiled background The hob back filler piece and flue collar rosette are available as an optional extra See Fig 11 Fig 11 Fig 9 Fig 10 Fig 10a Refer to Flue Assembly Instruction sheets Approved Flue Terminal Bend Gasket Cleaning Cover Gasket Collar Pipe Spigot Gasket Collar Clay Liner Vermiculite Filler 150mm ...

Page 12: ... 6 rigid or flexible stainless steel flue liner An existing flue pipe or chimney that has proved to be satisfactory when used for solid fuel can normally be used for this appliance provided that its construction condition and dimensions are acceptable Flues that have proved to be unsatisfactory particularly with regard to down draught must not be considered for this appliance until they have been ...

Page 13: ...the cooker in order to support correct combustion 2 The air supply to this appliance must comply with BS 5410 Part 1 3 The minimum effective air requirement for this appliance is 215 cm2 100K 193 cm2 80K or 155cm2 60K When calculating combustion air requirements for this appliance use the following equation 550mm2 per kW of maximum rated output above 5kW These requirements are illustrated in OFTEC...

Page 14: ...s appliance to an outside air supply use either 125mm 5 rigid or flexible stainless steel pipes or non combustible corrosion resistant materials not more than 965mm 38 in length and having no sharp bends or corners other than the down turn at the terminus 5 Air inlets traversing cavity walls should include a continuous duct across the cavity The duct should be installed in such a manner as not to ...

Page 15: ...g system more efficient e Cleanse the system and add suitable inhibitor The use of motorised valves room thermostats radiator thermostatic valves domestic hot water controllers etc can greatly enhance a heating system and we recommend their use Only competent personnel should be employed to carry out your heating installation It is important that no external control devices e g economisers be dire...

Page 16: ...le preventer remover is advised Use only quantities specified by the water treatment product manufacturer Only add to the heating system after flushing and finally refilling Refer to BS 7953 INDIRECT DOMESTIC CYLINDER The cooker must only be connected to an indirect cylinder of no less than 180 litres using 28mm diameter flow and return piping It is recommended that the cylinder is lagged together...

Page 17: ...ooker GENERAL MAINTENANCE It is important that the user is familiar with their heating system and that they ensure regular checks and maintenance which can limit unnecessary break downs If in doubt the user should consult an appropriately qualified person such as a plumber or heating engineer We recommend that you evaluate the overall insulation in your house i e attic external walls windows and e...

Page 18: ...ams illustrate the different types of central heating systems to which this appliance can be connected but are not to be used as working drawings Fig 19 OPEN SYSTEM WITH PUMP ON RETURN SEALED SYSTEM WITH PUMP ON FLOW Fig 20 ...

Page 19: ...18 OPEN SYSTEM WITH PUMP ON FLOW Fig 21 INTERLINK SYSTEM Fig 22 ...

Page 20: ...TING Timer DHW Timer NO DHW Timer Boiler Run Brandon TERMINALS WIRING CENTRE PERMANENT FUSED LIVE PUMP C 2 3 1 2 Y PLAN WIRING DIAGRAM Fig 25 Note It is essential that the interstat can bring on the motorised valves directly as shown failure to observe this will result in nuisance lockout Please Note EARTHS NOT SHOWN FOR CLARITY CONNECT EARTHS IN ACCORDANCE WITH REGULATIONS If wires are a differen...

Page 21: ...20 If wires are a different colour code please refer to the manufacturers instructions WIRING DIAGRAM 100K 80K 60K Fig 26 ...

Page 22: ...al that the interstat can bring on one of the motorised valves directly as shown failure to observe this will result in nuisance lockout Please Note EARTHS NOT SHOWN FOR CLARITY CONNECT EARTHS IN ACCORDANCE WITH REGULATIONS BROWN T6360B Room Stat T6360B Room Stat T6360B Room Stat L641A Cyl Stat Motorised Valve Domestic Hot Water Motorised Valve Wet Heating ZONE 1 Motorised Valve Wet Heating ZONE 2...

Page 23: ...irectly to the cooker 4 ZONE HEATING SYSTEM 22 EARTH EARTH POST MAINS NEUTRAL LIVE FLUE FAN INTERSTAT PUMP L PUMP N NEUTRAL HEATING Timer DHW Timer NO DHW Timer Boiler Run Brandon TERMINALS WIRING CENTRE PERMANENT FUSED LIVE PUMP If wires are a different colour code please refer to the manufacturers instructions L641A Cyl Stat T6360B Room Stat T6360B Room Stat T6360B Room Stat Motorised Valve Dome...

Page 24: ...ING ZONE 1 ZONE 2 UNDERFLOOR HEATING SYSTEM CONTROL Motorised Valve Domestic Hot Water EARTH POST MAINS Brandon TERMINALS WIRING CENTRE NEUTRAL LIVE FLUE FAN INTERSTAT PUMP L PUMP N NEUTRAL HEATING Timer DHW Timer NO DHW Timer Boiler Run PERMANENT FUSED LIVE M Orange Grey Grey Brown Brown Brown Blue Blue Grey Orange Orange 1 2 4 5 6 7 8 9 10 11 12 13 3 ...

Page 25: ...ximum head should not exceed 6 5 meters 21 3 NOTE The pump is factory set for a single pipe installation to convert to a two pipe system consult manufacturers instructions Before connecting the oil supply secure appliance burner oil pipes to the base using the T junction see Fig 30 31 OIL STORAGE TANKS Oil storage tanks made of steel and all connecting equipment eg filling pipes and vent pipes sho...

Page 26: ...l at which gravity feed to the burner can be maintained and the burner incorporates an oil pump The chamber is fitted close to the burner and is linked to the tank by a single pipe thus saving the return pipe required by the two pipe system as described previously Any air in the oil brought up from the tank is bled off in the de aeration chamber De aeration chambers must always be installed extern...

Page 27: ...ers should now fire 8 Check that the interstat connection has been wired directly to a motorised valve This is done by turning off room thermostats time switches and temporarily linking terminals 6 9 This should bring on a motorised valve which will then call the boiler Note When the interstat calls normally the motorised valve will open but the burner will not operate as the supply to No 6 will b...

Page 28: ...Check and set combustion approximate settings Fig 40 Fig 39 18 Find the correct position of the air control which gives the highest reading of CO2 within the range of the table above without exceeding a smoke No 0 1 Bacharach Scale See Figs 39 40 19 Check the oil supply for leaks from storage tanks via oil filter 20 Check if complete system is working correctly 21 Make sure specified clearances ar...

Page 29: ... supply is cut off and the control restarts the burner as described under the heading Normal Start On flame failure immediately after burner start the control will initiate re ignition Flame monitoring The flame is monitored by a photocell unit Note In accordance with the latest ISO and DIN standards type LOA activates the safety relay if the photocell unit is exposed to light in the pre purging p...

Page 30: ...not spring out See Fig A B Retaining Clip Round Head Screws DOOR HANDLE REPLACEMENT INSTRUCTIONS Fig A Fig C Fig B Compression Spring Tools required Small Philips head screw driver 2 mm allen key Flat head screwdriver Remove the compression spring and screw See Fig C Round Head Screws Retaining Clip Step 1 Step 2 29 ...

Page 31: ...move the circlip from the end of the door handle axle See Fig E F Circlip Removed Fig I While holding the handle pull out the door handle axle See Fig G H Circlip Fig G Step 4 Step 5 Step 6 Grub Screw Step 3 Fig D Fig E Fig F Fig H From the front face loosen the grub screw on the underside of the latch using the 2mm allen key See Fig D 30 ...

Page 32: ...lue should be capable of producing a continuous draught of between 0 04 to 0 06 w g C Use of a Stanley Fan Flue 1 The flue terminal should be positioned to adhere to the minimum clearances to external obstructions as described in the Position of Fan Flue Terminals for Oil Fired Cookers on the Brandon Fan Flue manual 2 The exhaust point of the flue should be orientated to avoid any potential recirc...

Page 33: ...er V00117AXX 65 Towel Rail V00505AXX 66 Plinth V00506AXX BRANDON MK3 OIL 100K 80K 60K PARTS BOM CODES 67 Screw Cover V00512AXX 68 Towel Rail Bung V00522AXX 69 Stay Rod V00563AXX 70 Steam Vent W00904AXX 71 Door Catch W00918AXX 72 Flue Increaser Q00197BXX 73 Vertical Flue Adaptor B00184AXX 74 Hinge Simmer Plate U00125AXX 75 Hob Cleaning Door Gasket P00023AXX 76 Simmer Plate Cover Plate F00774AXX 77 ...

Page 34: ...33 BRANDON OIL MK3 EXPLODED VIEW ...

Page 35: ...34 ...

Page 36: ...N00334AXX DP131025 Rev 009 Manufactured by Waterford Stanley Ltd Unit 401 403 IDA Industrial Estate Cork Road Waterford Ireland Tel 051 302300 Fax 051 302315 www waterfordstanley com 35 ...

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